The invention relates to a device and a method for securing a web end on a drum. In particular, the invention relates to a method and a device for securing a free web end during a change of drum.
In the paper industry, paper webs are rolled onto a drum and stored thus. The problem arises that web ends can move freely in particular during a change of drum and thus tear free and possibly cause damage. For example, the web ends can unintentionally be wound with a different paper web onto a different drum, where it can lead to rejects being produced.
In DE 100 85 234 T1, a method and a device for change of reel are described, in which a paper web to be wound onto a bobbin core is moved, to form a lap, by at least the rotary force of the winding cylinder and the cleavage load, wherein in connection with the change of reel a new bobbin core is brought into nip contact with the winding cylinder together with a replacement device above the winding cylinder.
It is an aspect of the present invention to provide a device and a method which prevent web ends from coming loose.
In an embodiment, a method is provided for securing a web end (23) of a paper web on a first drum (11) during a change of drum from a first drum (11) onto a second drum (12), wherein the web end (23) passes between a Pope roller (10) and the second drum (12), has adhesive (2) applied to it and is wound onto the first drum (11).
The application of the adhesive preferably prevents a release of the existing tensile stress of the paper web after the separation, and a lateral displacement of the topmost layers of the paper web.
A web end is preferably the end of a fabric web, cardboard web or plastic web, particularly preferably the end of a paper web.
An adhesive is a product that is suitable for gluing paper webs together. Preferably, the adhesive comprises modified starch. Preferably, the adhesive can be dissolved again in the dissolver. Preferably, the adhesive is water-soluble. Preferably, the adhesive is suitable for gluing paper webs fast against each other quickly and with a long-term memory effect.
Preferably, the adhesive is applied to an area of the web end which has passed through a nip between the Pope roller and the second drum. The adhesive is thereby applied in such a way that the adhesive does not stick to the Pope roller.
Preferably, the adhesive is applied to an area of the web end which is located on a downward-rotating area of the Pope roller. The adhesive is thereby applied to the web end in such a way that it travels a short distance until the web end sticks on the second drum. This minimizes possible contamination.
Preferably, the adhesive (2) is applied to the area of the web end (23) at an angle of impact of 1° to 30°.
The angle of impact is equal to zero if the direction of movement of the adhesive (2) is the same as the direction of movement of the web end (23).
An angle of impact of 1° to 30° has the advantage that the second drum (12) is particularly well protected from being wetted with adhesive.
Preferably, the adhesive (2) is applied to the area of the web end (23) at an angle of impact of 150° to 179°. The web end is thereby particularly intensively wetted with adhesive.
Preferably, the adhesive (2) is applied to the area of the web end (23) at an angle of impact of 80° to 100°. The adhesive can thereby be applied particularly accurately to a specific area.
Preferably, the adhesive (2) is applied to the area of the web end (23) with a distance to the nip between the Pope roller (10) and the second drum (12) of 2/360 to 90/360 of the circumference of the Pope roller (10). A particularly large and stable adhesion surface thereby results.
Preferably, the adhesive (2) is applied to the area of the web end (23) with a distance to the nip between the Pope roller (10) and the second drum (12) of 2/360 to 20/360 of the circumference of the Pope roller (10). The adhesive can therefore be applied to the outermost end of the web end. A small part of the web is utilized for the adhesion surface.
Preferably, the adhesive (2) is applied to the area of the web end (23) with a distance to the nip between the Pope roller (10) and the second drum (12) of 70/360 to 90/360 of the circumference of the Pope roller (10). The risk of adhesive reaching the outside of the first drum (11) is thereby reduced.
Preferably, the adhesive (2) is applied to the area of the web end (23) with a distance to the nip between the Pope roller (10) and the second drum (12) of 30/360 to 50/360 of the circumference of the Pope roller (10). A compromise between the utilization of the web and the reduction of the risk of adhesive reaching the outside of the first drum (11) is thereby reached.
Preferably, the adhesive is applied to an area of the web end which is located between the first and second drums and/or on the first drum. It is thereby possible to position an adhesive applicator in many different areas, with the result that there is a large degree of freedom as regards the utilization of the overall space.
Preferably, the web end is produced by means of severing a web, the severing of the web comprising the introduction of a first separation mark and a second separation mark, wherein the first separation mark runs from a central area to a first outer edge of the web and the second separation mark runs from the central area to a second outer edge of the web. It is thereby possible to sever the web in such a way that small differences in tensile stress occur.
Preferably, the severing of the web is synchronized with the application of the adhesive. Preferably, the severing of the web is time-synchronized with the application of the adhesive. It is thereby possible to apply the adhesive only when it is needed. It is possible to apply the adhesive only to the web end. Preferably, the severing of the web is spatially synchronized with the application of the adhesive. It is thereby possible to apply the adhesive precisely to the spots where it is needed.
Preferably, the adhesive is applied along an outer edge and/or an inner edge and/or a separation front. Particularly preferably, the adhesive is applied along and at a distance from an outer edge and/or an inner edge and/or a separation front. The separation front preferably comprises a straight separation edge, particularly preferably a curved separation edge.
The object is also achieved by a device comprising a first drum, a second drum, a Pope roller and at least one adhesive applicator, wherein the second drum and the Pope roller form a nip and the adhesive applicator is positioned behind the nip in the direction of feed of the Pope roller and of the second drum. It is thereby possible to apply the adhesive in a simple way.
An adhesive applicator is a device which is suitable for applying adhesive to the paper web. Preferably, the applicator comprises a mechanical, particularly preferably a pneumatic, device. Preferably, the applicator has an injection or spray device. Particularly preferably, the applicator has a nozzle.
Preferably, the adhesive applicator (32) can be directed at an angle of 1° to 179° towards an area of the paper web passing through (20).
Preferably, the adhesive applicator (32) can be directed at an angle of 1° to 30° towards an area of the paper web passing through (20).
Preferably, the adhesive applicator (32) can be directed at an angle of 150° to 179° towards an area of the paper web passing through (20),
Preferably, the adhesive applicator (32) can be directed at an angle of 80° to 100° towards an area of the paper web passing through (20).
Preferably, the range of angles at which the adhesive applicator (32) can be directed towards an area of the paper web passing through (20) can be adjusted between 1° and 179°.
Preferably, the adhesive applicator (32) can be directed with a distance to the nip between the Pope roller (10) and the second drum (12) of 2/360 to 90/360 of the circumference of the Pope roller (10) towards an area of the paper web passing through (20).
Preferably, the adhesive applicator (32) can be directed with a distance to the nip between the Pope roller (10) and the second drum (12) of 2/360 to 20/360 of the circumference of the Pope roller (10) towards an area of the paper web passing through (20).
Preferably, the adhesive applicator (32) can be directed) with a distance to the nip between the Pope roller (10) and the second drum (12) of 70/360 to 90/360 of the circumference of the Pope roller (10) towards an area of the paper web passing through (20).
Preferably, the adhesive applicator (32) can be directed with a distance to the nip between the Pope roller (10) and the second drum (12) of 30/360 to 50/360 of the circumference of the Pope roller (10) towards an area of the paper web passing through (20).
Preferably, the distance to the nip between the Pope roller (10) and the second drum (12) with which the adhesive applicator (32) can be directed towards an area of the paper web passing through (20) can be adjusted between 2/360 and 90/360 of the circumference of the Pope roller (10).
Preferably, the device comprises a separator. The separator is preferably set up to produce a separation front which severs the web and thereby produces a web end. It is thereby possible to both produce the web end in a device and glue it to the second drum.
The separator preferably comprises a blade, a laser beam or an air jet, particularly preferably a water jet.
Preferably, the adhesive applicator is set up to apply adhesive to an adhesion area of the web end which runs along at an outer edge and/or an inner edge of the web end.
Particularly preferably, the adhesive applicator is set up to apply adhesive to an adhesion area of the web end which runs along by a separation front. It is thereby possible to use the adhesive at precisely the spots where it is needed. Particularly preferably, the adhesion area is at a distance from the separation front. It is thereby possible to prevent adhesive from being applied next to the web end or from spilling out next to the web end when the web end is attached to the second drum.
Preferably, the adhesive applicator is set up to apply adhesive to an area of the web or of the web end which will pass through a nip between the second drum and the Pope roller at the same time as an area of the separation front which is separated by the separator at the same time. It is thereby possible in a simple way to adapt the application of adhesive to the separation front.
The invention is explained in more detail below with reference to the drawings.
A separator 50 with two water-jet nozzles 52 and a third water-jet nozzle 51 is positioned in front of the nip between the Pope roller 10 and a second drum 12. The water-jet nozzles 52 can move transversely to the direction of travel of the paper web.
An adhesive-spraying unit 33 is positioned behind the nip between the Pope roller 10 and the second drum 12. The adhesive-spraying unit 33 is directed towards an area of the paper web 20 which is located on a downward-rotating area of the Pope roller 10.
If the paper web 20 is separated by the separator 50 in such a way that a web end 23 forms, an adhesive 2 is sprayed onto the web end 23 with the adhesive-spraying unit 33, with the result that this glues the web ends 23 to the drum 11 during winding onto the first drum 11.
The separation front 22 is produced by means of two water jets 53′, 53″ (seen here in side view as one water jet 53) of the separator 50, as shown in
The adhesive is a water-soluble, fast-acting adhesive with a high adhesive strength in order that a small metered dose holds the two-part web end 23 on the first drum 11. This adhesive can be dissolved in the dissolver. The adhesive does not become more concentrated over time. The adhesive does not leave any spots or stains on the paper. The adhesive-based holding system is cheaper than mechanical systems which smooth the web with rollers or brushes as the first drum rotates in order to prevent air from entering.
The web end 23 can thereby be particularly effectively glued to the first drum 11, since an optimum amount of adhesive 2 is used in this way.
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Because the adhesive 2 is applied parallel to the separation edges 26, the adhesion spot has a spiral shape and glues the two-part web end 23′ and 23″ at all points in time of the gluing in the respectively critical area which could come loose. Because the adhesive 2 is applied at a distance both from the separation edges 26 and from the outer edges 24 and the inner edges 25, the adhesive 2 is prevented from reaching components or areas of the paper web 20 on which it is not desired.
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Because the adhesive 2 is applied in the form of a line parallel to the outer edges 24, a lateral displacement of the two-part web end 23′ and 23″ is effectively prevented.
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Because the adhesive 2 is applied in addition to the area described in
In
Because the adhesive 2 is applied parallel both to the separation edges 26 and to the inner edges 25 and the outer edges 24, a slippage of the two-part web end 23′ and 23″ is particularly securely prevented.
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Number | Date | Country | Kind |
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102008009958.9 | Feb 2008 | DE | national |
This application is a continuation application of U.S. application Ser. No. 12/867,790, filed Nov. 22, 2010, which is a U.S. National Phase of PCT International Application No. PCT/IB2009/005065, filed Feb. 19, 2009, which claims priority to German Application No. DE 10 2008 009 958.9, filed Feb. 20, 2008, which are all expressly incorporated by reference in their entirety, including any references contained therein.
Number | Date | Country | |
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Parent | 12867790 | Nov 2010 | US |
Child | 15847253 | US |