Information
-
Patent Grant
-
6364241
-
Patent Number
6,364,241
-
Date Filed
Friday, August 27, 199925 years ago
-
Date Issued
Tuesday, April 2, 200223 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Smith, Gambrell & Russell, LLP
-
CPC
-
US Classifications
Field of Search
US
- 242 528
- 242 521
- 242 5311
- 242 5327
- 242 532
- 242 5337
- 242 5413
- 242 5411
- 242 5416
- 242 547
- 242 5711
-
International Classifications
-
Abstract
In an apparatus and a method of producing a roll of bags, a feeding means is arranged to feed bags one by one to a winding station. The winding station includes a rotating spindle which is arranged to engage with each bag separately to wind the bag thereon, thereby building a roll of bags in which the bags are unconnected to one another yet firmly hold together.The apparatus can be of simple construction, which provides for low costs and little wear and tear. Further, there is little risk of inflicting damage to the bags. Additionally, the flow of separate bags can be directed between several sequentially operated winding stations, thereby allowing for high production rates.
Description
FIELD OF THE INVENTION
The present invention relates generally to the art of winding equipment. More specifically, the invention relates to an apparatus and a method of producing rolls of plastic bags, in which the bags are wound into a roll without being connected to one another.
DESCRIPTION OF THE PRIOR ART
Many different types of winding machines are known for winding pliable strips of material such as plastic bags. One type of apparatus is arranged to wind bags into a roll without the bags being connected to one another. In this apparatus, a bag is separated from a continuous web of bag material having perforations in the boundary between adjacent bags. A leading end of the separated bag is arranged to overlap a trailing end of a preceding bag, thereby building a strand of so-called interleaved bags. This strand of bags is then wound into a roll in a winding device.
One such roll-forming apparatus, as disclosed in U.S. Pat. No. 5,377,929, has a tumbler assembly which is arranged intermediate a feeding device and a winding device. The tumbler device is adapted to receive a continuous web of bag material from the feeding device. By rotating the tumbler assembly, a bag is separated from the web and arranged to partly overlap a trailing end of the succeeding web fed from the feeding device. The strand of interleaved bags thus formed is fed to the winding device, in which a roll of bags is formed.
U.S. Pat. No. 4,000,864 discloses a roll-forming apparatus in which a gripping device is arranged intermediate a feeding device and a winding device. The gripping device is adapted to grip the leading edge of a separated bag as received from the feeding device, accelerate the separated bag relative to a preceding bag, decelerate the separated bag and place a leading end of the separated bag on a trailing end of the preceding bag. This operation is repeated to form a strand of interleaved bags which are fed to the winding device.
U.S. Pat. No. 4,034,928 discloses a roll-forming apparatus having a sheet tuck-in means in the form of a blade. In this apparatus, separate bags are fed to the tuck-in means, where a bag is folded by advancing the blade into contact with the bag about midway between its terminal edges. Then a succeeding bag is fed to the tuck-in means, folded and advanced such that it is caught between the terminal edges of the preceding bag. Thus, a strand of interleaved bags is created. This strand is fed to a winding device, in which a roll of bags is formed.
One drawback of the above types of apparatus resides in their inherent mechanical complexity. Thus, the prior-art roll-forming apparatus tends to be expensive, have much down-time and require frequent maintenance. Further, the apparatus often includes a sophisticated control system for adequate timing of the feeding and overlapping operations. Expensive and delicate sensors might also be installed to provide necessary timing signals. Also, the overlapping operation often calls for a periodic and abrupt change in the speed of various feeding mechanisms, leading to increased wear and tear in the machinery.
Other related prior art is disclosed U.S. Pat. No. 5,779,180, WO 97/33744, and DE-A-37 42 994, the latter disclosing a device for producing a stack of plastic bags. The stacking device includes a rotating barrel drum, the periphery of which has a projecting needle. Separated bags are sequentially fed to the barrel drum, where they are threaded onto the projecting needle, thereby creating a stack of overlapping bags on the periphery of the drum. By stopping the drum and retracting the needle, the stack of bags can be transferred to a subsequent discharge device.
OBJECTS OF THE INVENTION
One object of the invention is to solve or alleviate some or all of the above problems associated with the prior art. More specifically, it is an object of the invention to provide a roll-forming apparatus of simple construction, which is capable of winding bags into a roll without the bags being connected to one another and without inflicting any damage to the bags.
Furthermore, the apparatus should exhibit low wear and tear of the included components.
A further object is to provide a roll-forming apparatus with little need for control and timing in the production of rolls of bags.
Still another object is to provide an apparatus allowing for little down-time and high production rates.
An additional object of the invention is to provide an apparatus capable of being included in or operated together with conventional bag-making machines.
Another object of the invention is to provide a method remedying some or all of the drawbacks described above.
SUMMARY OF THE INVENTION
These and other objects and advantages of the invention, which will appear from the description below, are achieved by an apparatus and a method as set forth in the independent claims. Preferred embodiments are defined in the dependent claims.
The invention is based on the understanding that one can dispense with the arranging of the separated bags in an overlapping fashion before winding them into a roll of bags. Instead, the feeding means is arranged to feed bags one by one to the winding station. The winding station includes a rotating spindle which is arranged to engage with each bag, directly or via bags previously wound thereon, to form the roll of bags in which the bags are unconnected to one another yet firmly held together. This allows for considerable simplification in the construction of the apparatus. Since the bags are fed one by one to the winding station, there is no need for tumbling or reciprocating devices manipulating the leading or trailing ends of each bag. Thus, a reduced risk of damage to the bags results, as well as low wear and tear in the construction itself. Further, since the bags are fed one by one to the winding station, it is easy to direct the flow of separate bags between different winding stations. This allows for high production rates since two or more winding stations can be operated sequentially such that a roll of bags is being formed in one winding station while a finished roll of bags is being discharged from an adjacent winding station.
BRIEF DESCRIPTION OF THE DRAWINGS
For exemplifying purposes, the invention will now be described in more detail with reference to the accompanying drawings, which schematically illustrate a currently preferred embodiment of the invention and in which
FIG. 1
is a general plan of a bag production apparatus according to one embodiment of the invention,
FIG. 2
is an end view of the embodiment shown in
FIG. 1
, the apparatus being in an initial stage in producing a roll of interleaved bags,
FIG. 3
is an end view of the embodiment shown in
FIG. 1
, the apparatus being in a final stage in producing a roll of interleaved bags,
FIG. 4
is a side elevating view of the winding station in the apparatus shown in
FIGS. 2-3
,
FIG. 5
is a side elevation view, partly in section, of a preferred embodiment of the winding spindle in the winding station of
FIG. 4
, and
FIG. 6
is a side elevation view, partly in section, of the belt guide means in the apparatus shown in FIGS.
2
-
3
.
DESCRIPTION OF EMBODIMENTS OF THE INVENTION
FIG. 1
provides a schematic overview of an embodiment of an apparatus according to the invention. The apparatus comprises a combined infeed and separation unit
1
, a switch unit
2
, and first and second winding stations
3
,
3
′. Between the switch unit
2
and each winding station
3
,
3
′ there is provided a feeding device
4
,
4
′.
The roll-forming apparatus receives a web
5
of bag material, for example from a bag-making machine. In such a web
5
, bags are defined by welding lines and perforations, in a manner known per se.
The infeed and separation unit comprises a driven pair of inlet rollers
6
feeding the web
5
at a first speed. Downstream of the inlet rollers
6
, there is provided a driven pair of outlet rollers
7
feeding the web at a second speed, which is higher than the first speed. Thus, when the leading edge of the web is engaged with the outlet rollers
7
, the web
5
will be stretched such that a bag
5
′ is torn from the web
5
along a perforation therein. Thus, separation is achieved without any interruption in the web feeding rate. Further, the separation unit
1
also automatically provides a spacing between each separated bag
5
′ and the web
5
, since the bag
5
′ is accelerated by the outlet rollers
7
. The distance between the inlet and outlet rollers
6
,
7
should be adjustable in relation to the length of the bags
5
′. Preferably, this distance should equal or exceed the length of each bag
5
′.
The switch unit
2
comprises a wedge
8
, the tip of which is directed towards the separation unit
1
. The wedge
8
is slightly rotatable such that its tip is moved sideways a small distance to guide the flow of separated bags
5
′ from the separation unit
1
to the first or to the second winding station
3
,
3
′.
The feeding device
4
comprises a number of sequential pairs of rollers
9
, preferably driven at the same feeding rate as the outlet rollers
7
of the separation unit
1
.
The winding station
3
comprises a rotatable winding spindle
10
. The separated bags
5
′ are fed one by one to the spindle
10
and are overlappingly arranged on the periphery thereof. Thus, the bags
5
′ are successively engaged with the spindle
10
, on which a roll of bags is built up. A belt
11
is arranged to encircle a major portion of the periphery of the spindle
10
in order to hold the bags
5
′ against the periphery of the spindle
10
. A number of backup rollers
12
are arranged to guide the belt
11
in an endless loop around the winding spindle
10
. A belt tensioning device
13
is connected to one of the backup rollers
12
. As the number of bags wound onto the spindle
10
is increased, the belt tensioning device
13
adjusts the tension in the belt
11
to be essentially constant so that an essentially constant force is applied to the bags on the spindle
10
. In one preferred embodiment with automatic tension adjustment, the belt tensioning device comprises a piston/cylinder arrangement in which the cylinder contains a gas held at a constant pressure. Thus, the gas provides a constant backing pressure producing a force acting on the piston, which in turn is connected to a backup roller
12
in the winding station
3
. The second winding station
3
′ is identical to the first winding station
3
and a detailed description thereof is therefore not necessary.
FIGS. 2 and 3
show in more detail an embodiment of the winding station
103
and the associated feeding means
104
in an initial and final stage, respectively, in producing a roll R of bags.
The winding station
103
is formed around the rotatable spindle
110
. The belt
111
, preferably made of a material such as rubber, is arranged in an endless loop extending over a number of backup rollers
112
,
114
,
115
and a belt guide means
116
. Preferably, the surfaces of the belt
111
are flat.
The belt tensioning device
113
comprises a tension lever
117
which is swingable at one end around a pin
118
attached to a frame (not shown) of the winding station
103
. At the other end, the tension lever
117
carries a roller
119
which is arranged within the endless loop in contact with the belt
111
. The tension lever
117
is connected to a member (not shown) applying tractive forces thereto, such as the piston/cylinder arrangement described above.
The winding station
103
comprises an inlet backup roller
114
and an outlet backup roller
115
, with respect to the direction of belt movement around the periphery of the spindle
110
. The inlet and outlet backup rollers
114
,
115
define an inlet opening
120
through which bags
105
′ are being fed to the spindle
110
. This inlet opening
120
should be as small as possible to assure that the leading ends of the bags
105
′ follow the periphery of the spindle
110
. Therefore, the outlet backup roller
115
has a small diameter. A loop portion
121
extending between the inlet backup roller
114
and the spindle
110
drives the leading edge of each bag
105
′ into engagement with the spindle
110
, or the previous bags
105
′ wound thereon.
The feeding means
104
comprises first and second feeding assemblies
122
,
123
, each comprising a number of sequential driven pairs of rollers
109
. The second feeding assembly
123
is arranged on a holder
124
together with the inlet and outlet backup roller,
114
,
115
. A control lever
126
is swingable around a pin
127
attached to the frame (not shown) of the winding station
103
. A distal end of the control lever
126
is rotatably attached to a first pin
128
of the holder
124
. The outlet backup roller
115
is arranged for free rotation on this first pin
128
. The holder
124
has a second pin
129
which is swingably and slidably received in a bearing (not shown) attached to the frame (not shown). The control lever
126
is biased towards the spindle
110
such that the outlet backup roller
115
is always applied to the periphery of the bags
105
′ being wound on the spindle
110
, thereby directing the leading end of the outermost bag around the spindle
110
.
The arrangement of the inlet and outlet backup rollers
114
,
115
together with the second feeding assembly
123
on a common holder
124
, minimizes the relative movement between the inlet opening
120
and the facing end of the second feeding arrangement
123
. Thus, an essentially constant angle of attack is achieved between the leading end of each bag
105
′ and the spindle
110
throughout the roll-forming operation. Further, relative movement is minimized between the first feeding assembly
122
and the facing end of the second feeding assembly
123
, thereby minimizing changes in the flow path of separated bags
105
′ during the roll-forming operation.
Preferably, the speed of the belt
111
is kept essentially equal to the feed rate of the second feed assembly
123
throughout the roll forming operation, to avoid any stretch or slack in the bag
105
′ as it is brought into engagement between the belt
111
and the spindle
110
. It is also preferred that the spindle
110
is connected to a drive means (not shown), such as a servomotor, and that the belt
111
is driven by engagement with the spindle
110
. With such a driven spindle
110
, each bag
105
′ wound onto the spindle
110
will be automatically tightened by a slight slipping action occurring between the belt
111
and the outermost bag
105
′ in the roll R. To maintain the speed of the belt
111
essentially equal to the feed rate of the second feed assembly
123
, the rotating speed of the spindle
110
has to be reduced as the roll R is growing in diameter thereon. For example, a conventional potentiometer (not shown) could be connected to the control lever
126
to monitor the radius of the roll R, and the speed of the spindle
110
be adjusted accordingly.
An embodiment of the winding spindle
110
will be further described with reference to
FIGS. 4-5
.
FIG. 4
is a side view of the spindle
110
and an associated driving means
130
. For reasons of clarity, the belt
111
is removed, and the position of a roll R of bags is indicated with dotted lines.
The spindle
110
extends through bearings
131
mounted in a block
132
, which is carried by the frame
133
of the winding station
103
. An electric motor
134
is arranged on the block
132
to rotate the spindle
110
via a belt drive
135
. The spindle
110
can be displaced from the roll-forming position of
FIG. 4
to a discharge position (not shown) in which the roll R is positioned outside the frame
133
. In the embodiment of
FIG. 4
, the block
132
is attached to a piston
136
enclosed in a main cylinder
137
, which is connectable to a gas supply device (G). The displacement of the spindle
110
is effected by increasing the gas pressure at the respective end
138
,
139
of the main cylinder
137
.
The spindle
110
should preferably have a smooth and circular circumferential surface so that the belt
111
, and the bags
105
′, can be firmly arranged around a major portion thereof. However, such a smooth surface makes it difficult to remove the finished roll R of bags, since the bags tend to adhere to the surface.
This problem is solved in the embodiment shown in
FIG. 5
, in which the spindle
110
is essentially circular in cross section and has a variable diameter. The spindle
110
comprises an elongate hollow pipe
140
, preferably of metal, the ends of which are sealed and provided with an outlet and an inlet valve
141
,
142
, respectively. A tube
143
of flexible material, such as a silicon material, is arranged in several turns around the periphery of the pipe
140
, both ends of the flexible tube
143
being communicated with the interior of the pipe
140
. A sheet
144
, preferably of metal, is arranged around the turns of flexible tube
143
to provide a smooth circumferential surface. The longitudinal ends of the sheet
144
are arranged to overlap without being physically connected. Thus, by changing a gas pressure within the spindle
110
, the diameter of said spindle
110
can be controlled. It is to be understood that only part of the spindle
110
needs to be provided with such a controllable diameter.
The operation of the above spindle
110
will now be described with reference to FIG.
4
. When a roll-forming operation has been completed, the spindle
110
is advanced a short distance towards the discharge position, for example by means of a secondary gas-actuated piston
145
connecting the block
132
to the main cylinder
137
. On advancing the spindle
110
, its outlet valve
141
is engaged with a stop means
146
so that gas is released from the spindle
110
, thereby decreasing its diameter. To minimize friction between the stop means
146
and the rotating spindle
110
, the stop means
146
could be a rotatable device such as a bearing. Then, the stop means
146
is removed and the spindle
110
is further advanced, by pressurizing one end
138
of the main cylinder
137
, to the discharge position. Due to the reduced diameter of the spindle
110
, the roll R of bags is easily removed. Then, by pressurizing the opposite end
139
of the main cylinder
137
, the spindle
110
is returned to the roll-forming position in which its inlet valve
142
is engaged with a connector
147
of a gas supply device (G). Thereby, the diameter of the spindle
110
is again increased before a first bag
105
′ is wound thereon.
Evidently, the spindle
110
can be continuously rotated during the above operation. This minimizes the wear and tear of the drive means
130
and optimizes the production speed.
When a wide belt is being driven over rollers in an endless loop, it has a tendency to move sideways on the rollers. Thus, after a few revolutions of the belt in the endless loop, the belt tends to fall off. To overcome this problem, the winding station
103
comprises a belt guide means
116
, as shown in
FIGS. 2-3
, which will be further described with reference to FIG.
3
. In the belt guide means
116
, a large-diameter hollow cylinder
150
is coaxially arranged on a pipe
151
and secured against rotation by means of a key
152
extending through the pipe
151
. Two gables
153
are arranged adjacent to a respective end of the cylinder
150
. Each gable
153
is connected to a bearing
154
fixed to the pipe
151
. The extremities
155
of the gables
153
project beyond the peripheral surface
156
of the cylinder
150
, thereby forming a chute or a trench
157
in which the belt
111
is to be received. Each extremity
155
is formed to provide a first surface
158
, which is level with the peripheral surface
156
, and a second surface
159
, which is inclined away from the first surface
158
and forms a side wall of the trench
157
.
Preferably, a gas layer is provided between the belt
111
and the peripheral surface
156
of the cylinder
150
. To this end, the pipe
151
is connected to a gas supply device (G) and the wall of the pipe
151
has openings communicating the interior of the pipe
151
with the interior of the cylinder
150
. Further, the peripheral surface
156
is provided with holes or perforations (P), through which gas from the gas supply device is ejected.
The large-diameter cylinder
150
with journaled gables
153
effectively prevents the moving belt
111
from climbing off the cylinder
150
, and provides low friction between the gables
153
and the belt
111
. Friction is further reduced by the gas layer between the belt
111
and the peripheral surface
156
. The cylinder
150
is preferably stationary, since this simplifies the interconnection between the pipe
151
and the cylinder
150
.
It is to be understood that various alterations, modifications and/or additions may be introduced into constructions and parts previously described without departing from the spirit or ambit of the invention as defined in the following claims. For example, a bellow means can be incorporated in the spindle instead of the flexible tube to provide the desired radial expansion and contraction. Alternatively, a spring may be provided which changes its diameter on elongation and compression. It should also be understood that a plurality of narrow belts could be used instead of a single wide belt.
Claims
- 1. An apparatus for producing a roll of bags, in which bags are wound into a roll without being connected to one another, said apparatus comprising a feeding means and a winding station which is disposed to receive said bags from the feeding means, said winding station including a rotating spindle which is arranged to engage with said bags and produce said roll of bags, and said feeding means being arranged to feed said bags one by one to said spindle,said apparatus further comprising at least two winding stations, each winding station being connected to a feeding means, and a switch means which is arranged upstream of said feeding means to direct said bags from one winding station to the other when a roll has been completed in said one winding station, and wherein said switch means comprises a wedge, the tip of which is directed towards said separation unit, said wedge being rotatable such that its tip is moved sideways to guide the flow of separated bags from said separation unit to one of said winding stations.
- 2. An apparatus as set forth in claim 1, wherein said winding station comprises an abutment means which is abuttingly arranged on a major portion of the periphery of said rotating spindle, and wherein said bags received from said feeding means are engaged between said abutment means and the periphery of the spindle.
- 3. An apparatus as set forth in claim 2, wherein said abutment means comprises at least one movable endless belt which is arranged to partly encircle said spindle.
- 4. An apparatus as set forth in claim 3, wherein said winding station includes a guide means arranged to guide said belt during movement thereof.
- 5. An apparatus for producing a roll of bags, in which bags are wound into a roll without being connected to one another, said apparatus comprising a feeding means and a winding station which is disposed to receive said bags from the feeding means, said winding station including a rotating spindle which is arranged to engage with said bags and produce said roll of bags, said feeding means being arranged to feed said bags one by one to said spindle,said apparatus further comprising at least two winding stations, each winding station being connected to a feeding means, and a switch means which is arranged upstream of said feeding means to direct said bags from one winding station to the other when a roll has been completed in said one winding station, said apparatus further comprising a separation device arranged to separate said bags from a continuous web of bag material having perforations in the boundary between adjacent bags, wherein said separation device includes a first driven pair of rollers for feeding the web, and an engagement means which is arranged upstream of said first pair of rollers, in the feeding direction of the web, and is operable to at least intermittently engage the web to thereby separate a bag therefrom, and wherein the distance between the engagement means and said first pair of rollers is adjustable to exceed the mutual distance between successive perforations in said web.
- 6. An apparatus for producing a roll of bags, in which bags are wound into a roll without being connected to one another, said apparatus comprising a feeding means and a winding station which is disposed to receive said bags from the feeding means, said winding station including a rotating spindle which is arranged to engage with said bags and produce said roll of bags, said feeding means being arranged to feed said bags one by one to said spindle,said apparatus further comprising at least two winding stations, each winding station being connected to a feeding means, and a switch means which is arranged upstream of said feeding means to direct said bags from one winding station to the other when a roll has been completed in said one winding station, and wherein said winding station comprises an abutment means which is abuttingly arranged on a major portion of the periphery of said rotating spindle, and wherein said bags received from said feeding means are engaged between said abutment means and the periphery of the spindle, wherein said abutment means comprises at least one movable endless belt which is arranged to partly encircle said spindle, wherein said winding station includes a guide means arranged to guide said belt during movement thereof, and wherein said belt guide means comprises a body defining a trench having the shape of an arc, said belt being received in said trench, and wherein perforations are provided in a bottom surface of said trench, said perforations being connected to a gas supply device to provide a gas layer between the belt and the bottom surface.
- 7. A method of producing a roll of bags with an apparatus for producing a roll of bags, in which apparatus bags are wound into a roll without being connected to one another, said apparatus comprising a feeding means and a winding station which is disposed to receive said bags from the feeding means, said winding station including a rotating spindle which is arranged to engage with said bags and produce said roll of bags, and said feeding means being arranged to feed said bags one by one to said spindle, and said apparatus further comprising at lest two winding stations, each winding station being connected to a feeding means, and a switch means which is arranged upstream of said feeding means to direct said bags from one winding station to the other when a roll has been completed in said one winding station, and wherein the method comprises:winding bags into the roll without being connected to one another, and said bags being fed one by one to the rotating spindle and are wound thereon, and wherein a leading end of each bag is fed into engagement between the periphery of said rotating spindle and a moving belt, which encircles a major portion of the periphery of said spindle, and wherein said belt is formed as an endless loop, and said belt is guided over a gas cushion provided in a trench having the shape of an arc.
- 8. An apparatus for producing a roll of bags, in which bags are wound into a roll without being connected to one another, said apparatus comprising a feeding means and a winding station which is disposed to receive said bags from the feeding means, said winding station including a rotating spindle which is arranged to engage with said bags and produce said roll of bags, characterized in that said feeding means is arranged to feed said bags one by one to said spindle;said apparatus further comprising a separation device arranged to separate said bags from a continuous web of bag material having perforations in the boundary between adjacent bags; wherein said separation device includes a first driven pair of rollers for feeding the web, and an engagement means which is arranged upstream of said first pair of rollers, in the feeding direction of the web, and is operable to at least intermittently engage the web to thereby separate a bag therefrom; and wherein the distance between the engagement means and said first pair of rollers is adjustable to exceed the mutual distance between successive perforations in said web.
- 9. An apparatus for producing a roll of bags, in which bags are wound into a roll without being connected to one another, said apparatus comprising a feeding means and a winding station which is disposed to receive said bags from the feeding means, said winding station including a rotating spindle which is arranged to engage with said bags and produce said roll of bags, characterized in that said feeding means is arranged to feed said bags one by one to said spindle;wherein said winding station comprises an abutment means which is abuttingly arranged on a major portion of the periphery of said rotating spindle, and wherein said bags received from said feeding means are engaged between said abutment means and the periphery of the spindle; wherein said abutment means comprises at least one movable endless belt which is arranged to partly encircle said spindle; wherein said winding station includes a guide means arranged to guide said belt during movement thereof; and wherein said belt guide means comprises a body defining a trench having the shape of an arc, said belt being received in said trench, and wherein perforations are provided in a bottom surface of said trench, said perforations being connected to a gas supply device to provide a gas layer between the belt and the bottom surface.
- 10. An apparatus as set forth in claim 9, further comprising a separation device arranged to separate said bags from a continuous web of bag material having perforations in the boundary between adjacent bags.
- 11. An apparatus as set forth in claim 10, wherein said separation device includes a first driven pair of rollers for feeding the web, and an engagement means which is arranged upstream of said first pair of rollers, in the feeding direction of the web, and is operable to at least intermittently engage the web to thereby separate a bag therefrom.
- 12. An apparatus as set forth in claim 11, wherein said engagement means includes a second driven pair of rollers for feeding the web, and wherein a web feed rate of said first pair of rollers exceeds a web feed rate of said second pair of rollers.
- 13. An apparatus as set forth in claim 11, wherein said feeding means comprises at least one driven pair of rollers for feeding a bag to said spindle, and wherein a bag feed rate of said pair of rollers essentially corresponds to a web feed rate of said first pair of rollers of said separation means.
- 14. An apparatus as set forth in claim 9, wherein said abutment means extends over at least ⅔ of the periphery of the spindle.
- 15. An apparatus as set forth in claim 9, wherein said abutment means is arranged to apply essentially constant force on the roll of bags during formation thereof on the periphery of the spindle.
- 16. An apparatus as set forth in claim 9, wherein said belt is driven at an essentially constant speed.
- 17. An apparatus as set forth in claim 9, wherein said belt is driven by engagement with said spindle.
- 18. An apparatus as set forth in claim 9, wherein said bottom surface is formed on a peripheral portion of a cylinder which is fixedly connected to a support of said winding station, and wherein two opposite wall surfaces of said trench are formed by portions of gables which are arranged at opposite ends of said cylinder.
- 19. An apparatus as set forth in claim 18, wherein said gables are journaled for free rotation relative to said cylinder.
- 20. An apparatus as set forth in claim 9, wherein said winding station comprises a haul-in means arranged to engage a leading end of a bag with said rotating spindle.
- 21. An apparatus as set forth in claim 20, wherein a first belt backup roller is arranged against said belt upstream of the rotating spindle, as seen in the direction of belt movement, and a second belt backup roller is arranged against said belt downstream of the rotating spindle, said backup rollers guiding said belt around said rotating spindle, and wherein the belt, in a region between the first belt backup roller and the spindle, forms a bag haul-in means of said winding station.
- 22. An apparatus as set forth in claim 20, wherein at least part of said feeding means is movable relative to said winding station such that, during formation of a roll of bags on the spindle, an essentially constant angle of attack is achieved between a leading end of a bag fed thereto and said haul-in means.
- 23. An apparatus as set forth in claim 21, wherein said second belt backup roller has a smaller diameter and is arranged closer to said rotating spindle than said first belt backup roller.
- 24. An apparatus as set forth in claim 21, wherein said first and second belt backup rollers and at least part of said feeding means are arranged at a fixed mutual distance on a movable element, an essentially constant distance being maintained between said element and said roll of bags during formation thereof.
- 25. An apparatus as set forth in claim 9, wherein said rotating spindle is essentially circular in cross section and has a variable diameter.
- 26. An apparatus as set forth in claim 25, wherein said spindle has an interior chamber which is connected to a gas supply device, and wherein the diameter of said spindle is varied by changing a gas pressure in said chamber.
- 27. An apparatus as set forth in claim 26, wherein said spindle comprises an elongate body, a tube means of flexible material arranged in a number of turns around said body, and a protective sheet covering said tube means and forming a periphery of said spindle.
- 28. A method of producing a roll of bags with the apparatus of claim 9, wherein bags are wound into the roll without being connected to one another, and in that said bags are fed one by one to the rotating spindle and are wound thereon.
- 29. A method as set forth in claim 28, wherein one of said bags is fully wound onto said spindle before another one of said bags is engaged with said spindle.
- 30. A method as set forth in claim 28, wherein a leading end of each bag is fed into engagement between the periphery of said rotating spindle and a moving belt, which encircles a major portion of the periphery of said spindle.
- 31. A method as set forth in claim 30, wherein said belt forms a bag haul-in means which brings said leading end of each bag into engagement with said spindle, said leading end being fed at an essentially constant angle of attack to said haul-in means during formation of said roll of bags on the spindle.
- 32. A method as set forth in claim 30, wherein said rotating spindle drives said belt at an essentially constant speed.
- 33. A method as set forth in claim 28, wherein said trench is defined by a bottom surface and opposite side walls, said side walls being freely movable relative to said bottom surface.
- 34. A method as set forth in claim 30, wherein the tension of said belt is adjusted such that an essentially constant force is applied on the roll of bags being formed between the belt and the periphery of said spindle.
- 35. A method as set forth in claim 28, wherein the diameter of said spindle is decreased when a roll of bags has been formed thereon, to allow for removal of said roll of bags.
- 36. A method as set forth in claim 28, wherein said bags is produced by feeding a continuous web of bag material, which has perforations in the boundary between adjacent bags, at a web in-feed rate to engagement with a driven pair of rollers having a feed rate that exceeds said web in-feed rate, thereby separating a bag from said web and providing a spacing thereto.
US Referenced Citations (16)
Foreign Referenced Citations (6)
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