The present disclosure relates to fault detection of power transistors.
A gate driver circuit is sometimes used for controlling a power semiconductor device, which may also be referred to as a power device, power transistor, or a power switch. Examples of a power transistor include a power metal-oxide-semiconductor field-effect transistor (MOSFET) or an insulated-gate bipolar transistor (IGBT).
During operation, the power transistor may be turned on in response to a gate voltage applied by the gate driver circuit at a gate terminal of the power transistor. In the on state, the power transistor has a low-resistance between a collector terminal (or source terminal) and a emitter terminal (or drain terminal), and a current may flow through the power transistor. Whereas in the off state, the power transistor has a high resistance and little to no current can flow through the power transistor.
Power transistors are used to switch on and off a current supplied to a load such as an industrial motor drive. A fault such as a short circuit condition in the load will cause a spike in the current level that can exceed the current handling capability of the power transistor, causing potentially catastrophic failure of the power transistor.
Fault conditions of a power semiconductor device are sometimes detected using desaturation-based (or saturation-based) fault detection, in which the collector-to-emitter voltage VCE (or drain-source voltage VDS) of the power transistor is sensed and compared against a set reference to determine if the device has entered a fault mode. When a power transistor is turned on, the VCE initially has a high voltage level during a period of time when the power transistor transitions from a high resistance state to a low resistance state. To ensure robust operation, the desaturation-based sensing mechanism needs to be blanked or disabled during the turn-on process of the power transistor to avoid reporting a false positive.
An apparatus and methods to operate the same to provide fast fault-detection on power semiconductor devices such as power transistors are disclosed. In some embodiment, a desaturation based fault-detection circuit for a power transistor is provided. The fault-detection circuit has an adaptable blanking time and a disconnect switch in the blanking mechanism that allow for quick enabling of fault-detection mechanisms to achieve fast fault detection times on power semiconductor devices.
In some embodiment, a fault-detection circuit for a power transistor is provided. The fault-detection circuit comprises a sense input terminal configured to detect a collector-to-emitter voltage of the power transistor; a gate sense terminal configured to detect a gate voltage of the power transistor; a protection comparator having a comparator input and a comparator output; a switch coupled between the sense input terminal and the comparator input. The switch is controllable to be open when the power transistor transitions from an off state to an on state until the gate voltage crosses a pre-determined threshold. The fault-detection circuit is configured to generate an output signal at the comparator output indicative of a fault based on the measured collector-to-emitter voltage.
In some embodiments, a fault-detection circuit for a power transistor is provided. The fault-detection circuit comprises a protection comparator having a comparator input and a comparator output. The comparator input is configured to detect a collector-to-emitter voltage of the power transistor. The fault-detection circuit further comprises a gate sense terminal configured to measure a gate voltage of the power transistor; a switch coupled between the comparator output and a reference voltage. The switch is controlled to be closed when the power transistor transitions from an off state to an on state until the gate voltage crosses a pre-determined threshold. The fault-detection circuit is configured to generate an output signal at the comparator output indicative of a fault based on the measured collector-to-emitter voltage.
In some embodiments, a method for detecting fault condition for a power transistor is provided. The power transistor has a gate, a collector and an emitter. The method comprises turning on the power transistor from an off state; determining whether a gate voltage of the power transistor crosses a pre-determined threshold; in response to a determination that the gate voltage crosses the pre-determined threshold, coupling a sense input terminal to a voltage node that is connected to the collector by closing a switch coupled between the sense input terminal and the voltage node; determining whether a collector-to-emitter voltage of the power transistor at the sense input terminal crosses a pre-determined threshold; and in response to a determination that the measured collector-to-emitter voltage crosses the pre-determined threshold, determining a fault.
Various aspects and embodiments of the application will be described with reference to the following figures. It should be appreciated that the figures are not necessarily drawn to scale. Items appearing in multiple figures are indicated by the same reference number in all the figures in which they appear. In the drawings:
Aspects of the present disclosure are directed to a desaturation-based fault-detection circuit that with an adaptable blanking time and a disconnect switch in the blanking mechanism that allow for quick enabling of fault-detection mechanisms to achieve fast fault detection times on power semiconductor devices.
According to an aspect of the present disclosure, the fault-detection circuit uses sensed gate voltage of the power transistor to influence the duration of the blanking interval, as opposed to the blanking duration being a fixed number that is set offline based on a conservative estimate. The gate voltage-based blanking duration can aid in adapting the blanking time to accommodate for different slew rates on the power transistor. Furthermore, the duration of blanking can automatically shorten when the power transistor turns-on into a fault. The shortening of blanking duration can lead to faster fault detection times, thereby limiting the peak fault current and increasing the reliability of the power transistor.
In some embodiments, the desaturation sensing mechanism detects the collector-to-emitter voltage from a sense input terminal connected to the power transistor. According to another aspect of the present disclosure, blanking is implemented by a switch that decouples the desaturation sensing mechanism from detecting the collector-to-emitter voltage during the blanking duration without grounding the sense input terminal. The inventors have recognized and appreciated that keeping the sense input terminal at a voltage greater than zero during the blanking duration can advantageously speed up the time for fault-detection upon completion of the blanking duration compared to blanking techniques that rely on grounding of the sense input terminal, because of the elimination of a capacitance charge-up time associated with the sense input terminal. In some embodiments, a switch serially connect a protection comparator with the sense input terminal, and is configured to be open during the blanking duration. In some other embodiments, an output of the protection comparator is switchably coupled to a reference voltage during the blanking period to disable the desaturation based sensing mechanism.
The aspects and embodiments described above, as well as additional aspects and embodiments, are described further below. These aspects and/or embodiments may be used individually, all together, or in any combination of two or more, as the disclosure is not limited in this respect.
While Q1 is illustrated as a MOSFET, aspects of the disclosure are not so limited. For example, Q1 may be a IGBT and terminals 4 and 6 may be collector and emitter terminals. It is also not a limitation that Q1 have a particular polarity, and either P- or N-MOSFET may be used with embodiments of the fault-detection circuit described herein.
In
For at least some applications, a reliable blanking mechanism must protect against false detection of faults when the power transistor Q1 is controlled by gate drive 10 to switch from an OFF state to an ON state. The block diagrams within logic 110 illustrate the logical steps involved in the blanking mechanism.
In an application scenario, the gate drive 10 generates a gate drive output signal 14 that turns high soon after a digital pulse input 12 is provided by a user, for example after a propagation delay time. Once the gate drive output 14 turns high, the gate signal 114 to the blanking switch B1 turns high as controlled by the logic 110. The high gate signal 114 blanks the protection comparator U1 from detecting a fault when the power transistor Q1 is turning on.
On the gate voltage waveform VGS in
Blanking during a turn-off event of the power device is less critical when compared to the turn-on event. A fault cannot occur on the power device when it is already OFF. Additionally, any fault occurring during the turn-off duration of the power device is also likely to be protected by normally turning-off the power device. Therefore, the sensed gate voltage 112 and portions of logic 110 that detects sensed gate voltage 112 for fault detection may be ignored once the gate drive output voltage 14 is set to low.
Due to the reduced transition in the drain-source voltage in the fault mode, the effective capacitance seen at the gate terminal of the power transistor is lower than that in regular operation. As shown by the Vgs trace in
Embodiments of the present disclosure relate the shorter gate plateau region 304 as shown in
In
Still referring to
The inventors have recognized and appreciated that while the embodiment in
While capacitor C1 is illustrated in
In
Once the gate voltage rises above the gate threshold Vgref, Switch S1 is expected to be fully turned ON and the capacitor C1 would discharge through R1, D1, D2 and S1. In some embodiments, the discharge time constant is expected to be in the tens of ns range for a typical use case. The gate sense signal 413 at the output of the gate-sense comparator 411 also turns high in this duration. The control logic then turns the gate of the switch M1 high, enabling the protection comparator 417 to detect the voltage on capacitor C1. Since voltage across C1 is already charged prior to switch M1 being turned on, there is no additional delay in charging the capacitor C1 compared to blanking methods that grounds voltage node 8 on capacitor C1, such as the embodiment shown in
In some embodiments, a fault detection circuit having the blanking mechanism as described herein may be a separate external component to the gate driver, or may be integrated as part of a gate driver integrated circuit (IC).
In
Still referring to
Since voltage across C1 is already charged prior to switch M2 being turned off, there is no additional delay in charging the capacitor C1 compared to blanking methods that grounds voltage node 8 on capacitor C1, such as the embodiment shown in
Having thus described several aspects of at least one embodiment of this disclosure, it is to be appreciated that various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be part of this disclosure, and are intended to be within the spirit and scope of the invention. Further, though advantages of the present disclosure are indicated, it should be appreciated that not every embodiment of the technology described herein will include every described advantage. Some embodiments may not implement any features described as advantageous herein and in some instances one or more of the described features may be implemented to achieve further embodiments. Accordingly, the foregoing description and drawings are by way of example only.
Various aspects of the present disclosure may be used alone, in combination, or in a variety of arrangements not specifically discussed in the embodiments described in the foregoing and is therefore not limited in its application to the details and arrangement of components set forth in the foregoing description or illustrated in the drawings. For example, aspects described in one embodiment may be combined in any manner with aspects described in other embodiments.
Also, aspects of the disclosure may be embodied as a method, of which an example has been provided. The acts performed as part of the method may be ordered in any suitable way. Accordingly, embodiments may be constructed in which acts are performed in an order different than illustrated, which may include performing some acts simultaneously, even though shown as sequential acts in illustrative embodiments.
The terms “approximately” and “about” may be used to mean within ±20% of a target value in some embodiments, within ±10% of a target value in some embodiments, within ±5% of a target value in some embodiments, and yet within ±2% of a target value in some embodiments. The terms “approximately” and “about” may include the target value.
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Patent Application Ser. No. 62/892,489, filed Aug. 27, 2019, and entitled “GATE VOLTAGE SENSE-BASED BLANKING FOR A DE-SATURATION BASED FAULT DETECTION TECHNIQUE,” which is hereby incorporated by reference herein in its entirety.
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Number | Date | Country | |
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20210063468 A1 | Mar 2021 | US |
Number | Date | Country | |
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62892489 | Aug 2019 | US |