This application claims priority from U.S. Provisional Application No. 60/849,950 filed Oct. 6, 2006, which is fully incorporated here by reference.
1. Field of the Disclosure
This disclosure relates generally to estimating characteristics of fluids from the measurements of thermal properties of the downhole fluids.
2. Description of the Related Art
Wellbores or boreholes for producing hydrocarbons (such as oil and gas) are drilled using a drill string that includes a tubing made up of jointed tubulars or a continuous coiled tubing and a drilling assembly, also referred to as the bottom hole assembly (BHA), attached to the bottom end of the drill string. The BHA typically includes a number of sensors and tools that are used for evaluating properties of the formation and for drilling directional boreholes. A drill bit attached to the BHA bottom is rotated with a drilling motor in the BHA and/or by rotating the drill string to drill the wellbores. To drill a wellbore, drilling fluid, also referred to as the “mud,” is supplied under pressure to the drill string, which mud discharges at the bottom of the drill bit and circulates back to the surface via an annulus between the drill string and the wellbore inside.
A majority of the wellbores are drilled under overbalanced conditions, wherein the pressure on the formation surrounding the wellbore due to the weight of the mud column is greater than the natural or connate pressure of the formation. The drilling mud invades the formation to a certain depth and contaminates the connate fluid (fluid present in the formation under natural conditions). It is desirable to estimate or determine the characteristics or properties of interest of the fluid in the formation during drilling of the wellbore. These estimates can then be used to control drilling of the wellbore and to estimate the presence of hydrocarbons. Formation fluid samples also may be taken during drilling of a wellbore and/or after a well has been drilled. To obtain a relatively clean (substantially free of mud filtrate) fluid sample, the formation fluid is typically pumped into the wellbore until clean or uncontaminated formation fluid starts to flow out of the formation. Invasion is less during drilling of a wellbore compared to the invasions after a few hours after the wellbore has been drilled under overbalanced conditions. It is therefore desirable to determine when the formation fluid being withdrawn is clean so that a formation fluid samples may be taken.
The present disclosure provides a downhole tool and method for estimating certain characteristics of downhole fluids, including estimating the contamination of the fluid.
The disclosure provides a system, tools and methods for estimating one or more properties or characteristics of a fluid downhole. In one aspect the method includes heating the fluid at a selected location during a first phase; taking a plurality of temperature measurements of the fluid substantially at the selected location during a second phase; and estimating the property of the downhole fluid from the plurality of measurements made during the second phase. The method further may include taking a plurality of temperature measurements at a location spaced apart from the first location during the second phase. The properties of the fluid may include one or more of: a phase change of the fluid; a presence of one or more of oil, gas and water; a proportion of a constituent of the fluid; and contamination level in the fluid. The fluid property, in one aspect, is estimated by using a model that includes information based at least in part on predetermined measurements relating to one or more thermal properties of fluids. The model may use an algorithm for performing calculations; look up tables; thermal profiles; etc. The predetermined measurements may include laboratory measurements for mixtures of oil, water, gas and mud. The plurality of measurements may be taken continuously or periodically over a selected time period defining the second phase. In another aspect, the measurements may be repeated during subsequent phases.
The tool, in one aspect, may include a chamber for holding a fluid withdrawn from a formation and a device that heats the fluid in the chamber at a selected location during a first time period and measures the temperature of the fluid at or substantially at the selected location during a second time period. The device includes a heating element a temperature sensing element. The same element may be used for heating and taking temperature measurements of the fluid. The heating and sensing elements may be located in a common housing.
The apparatus may further include one or more sensors placed spaced apart from the device for taking temperature measurements during a selected phase. The tool further may include a controller that estimates the property of the fluid using the temperature measurements taken by the device. The controller may use a model and the temperature measurement from the device to estimate the property of the fluid. The tool further may include a sealing member that presses against the formation for extracting the fluid from a formation. In one embodiment, the tool includes a pump that pumps the formation fluid from the formation through the sealing member and into the chamber. In one aspect, the tool includes a valve and a discharge line that allows the pumping of the formation fluid into the wellbore. In another embodiment, the tool includes a low pressure collection chamber associated with the chamber containing the device to allow the formation fluid to flow from the formation into the chamber containing the device.
The system, in one aspect, includes a bottomhole assembly (BHA) that carries the tool. The BHA includes a telemetry unit that provides two-way data communication between the tool and a surface controller. The measurements made by the tool may be processed downhole and the results transmitted to the surface controller during drilling of the wellbore. The telemetry unit may utilize a mud pulser for generating mud pulses, an electromagnetic telemetry system or an acoustic telemetry system.
Aspects of the apparatus and methods disclosed herein have been summarized broadly to acquaint the reader with the subject matter of the disclosure only and it is not intended to be used to limit the scope of the concepts, methods or embodiments disclosed herein or any claims that may be made pursuant to this disclosure. An abstract is provided to satisfy certain regulatory requirements and is not to be used to limit the scope of the concepts, methods or embodiments disclosed herein or the claims that may be made pursuant to this disclosure.
The various features of the disclosure will be better understood from the following detailed description and the drawings, wherein the disclosure is illustrated by way of examples for the purpose of illustration and are not intended to limit the scope of the claims or this disclosure, wherein:
During drilling operations a suitable drilling fluid 31 (also referred to as the “mud”) from a source or mud pit 32 is circulated under pressure through the drill string 20 by a mud pump 34. The drilling fluid 31 passes from the mud pump 34 into the drill string 20 via a desurger 36, fluid line 38 and the kelly joint 21. The drilling fluid 31 is discharged at the borehole bottom 51 through an opening in the drill bit 50. The drilling fluid 31 circulates uphole through the annular space 27 between the drill string 20 and the borehole 26 and returns to the mud pit 32 via a return line 35. A sensor S1 in the line 38 provides information about the fluid flow rate. A surface torque sensor S2 and a sensor S3 associated with the drill string 20 respectively provide information about the torque and the rotational speed of the drill string. Additionally, one or more sensors (not shown) associated with line 29 are used to provide the hook load of the drill string 20 and information about other desired parameters relating to the drilling of the wellbore 26.
In some applications the drill bit 50 is rotated by only rotating the drill pipe 22. However, in other applications, a downhole motor 55 (also referred to as the “mud motor”) disposed in the drilling assembly 90 is used to rotate the drill bit 50 and/or to superimpose or supplement the rotation of the drill pipe 22. The rate of penetration (ROP) of the drill bit 50 into the borehole 26 for a given formation and a drilling assembly largely depends upon the WOB and the drill bit rotational speed.
In one aspect of the embodiment of
A surface control unit 40 receives signals from the downhole sensors and devices via a sensor 43 placed in the fluid line 38 and signals from sensors S1, S2, S3, hook load sensor and any other sensors used in the system 10 and processes such signals according to programmed instructions provided to the surface control unit 40. The surface control unit 40 displays desired drilling parameters and other information on a display/monitor 42 that is utilized by an operator to control the drilling operations. The surface control unit 40 may be a computer-based system that contains a computer, data storage device (memory) for storing data, programs, model and algorithms (sometimes individually or collectively referred to herein as “information”), recorder for recording data and other peripherals. The surface control unit 40 also may include a simulation model and process data according to programmed instructions and respond to user commands entered through a suitable device, such as a keyboard. The surface control unit 40 may be adapted to activate alarms 44 when certain unsafe or undesirable operating conditions occur.
Still referring to
The above-noted devices transmit data to a downhole telemetry system 72, which in turn transmits the received data uphole to the surface control unit 40. The downhole telemetry system 72 also receives signals and data from the uphole control unit 40 and transmits such received signals and data to the appropriate downhole devices. In one aspect, a mud pulse telemetry system may be used to communicate data between the downhole sensors and devices and the surface equipment during drilling operations. A transducer 43 placed in the mud supply line 38 detects the mud pulses responsive to the data transmitted by the downhole telemetry 72. Transducer 43 generates electrical signals in response to the mud pressure variations and transmits such signals via a conductor 45 to the surface control unit 40. Any suitable telemetry system may be used for the purpose of this disclosure, including, but not limited to, an electromagnetic telemetry system, an acoustic telemetry system, and a wired pipe system in which a data communication link such as an electrical conductor or optical fibers are placed along the drilling tubulars or in a coiled tubing that conveys the drilling assembly into the wellbore.
The drilling system 10 described thus far relates to those drilling systems that utilize a drill pipe for conveying the drilling assembly 90 into the wellbore 26, wherein the weight on bit is controlled from the surface, typically by controlling the operation of the drawworks. However, drilling systems for drilling highly deviated and horizontal wellbores often utilize coiled-tubing for conveying the drilling assembly into the wellbore. In such systems, a thruster is sometimes deployed in the drill string to provide the desired force on the drill bit. Also, the coiled-tubing is not rotated but injected into the wellbore by a suitable injector and the drill bit 55 is rotated by a downhole motor, such as mud motor 55. For offshore drilling, an offshore rig or a vessel is used to support the drill string.
Still referring to
The connecting element 204 is in fluid communication with the measurement chamber 220 via a hydraulic line 214. In one aspect, a pump 218 in the hydraulic line 214 pumps the formation fluid 60a from the formation 60 into the measurement chamber 220. The measurement chamber 220 may include an exit port 222 so that the fluid from the measurement chamber 220 may be expelled or discharged into the wellbore 210 via a control valve 230 and lines 232a and 232b. Alternatively, the fluid 60a received from the formation may be directly discharged from the pump 218 into the wellbore 210 via another valve and fluid lines (not shown), bypassing the measurement chamber 220. A measuring device or first sensor 250 is placed in fluid communication with the formation fluid in the measurement chamber 220. The device 250 may be disposed inside the measurement chamber 220 or a sensing element of the device may be in contact with the fluid. In one aspect, the device 250 includes a heating element and a sensing element as described in more detail in reference to
To obtain in-situ measurements of the formation fluid 60a, the tool 80 in the BHA 90 (
Still referring to
Still referring to
Thus, the disclosure provides a system, apparatus and methods for estimating properties of interest of a fluid downhole. In one aspect, a method includes: heating the fluid downhole at a selected location during a first time phase; taking a plurality of temperature measurements of the fluid substantially at the selected location during a second time phase; and estimating the property of interest of the fluid from the plurality of temperature measurements taken during the second time phase. The property of interest of the fluid may be a phase change of the fluid, a proportion of a constituent of the fluid, a contamination level in the fluid and/or presence of one or more of oil, gas and water. In another aspect, the method may further include: taking a plurality of temperature measurements of the fluid at a location spaced apart from the selected location; and using the temperature measurements taken at the spaced apart location to estimate the property of interest of the fluid. The method, in another aspect, may include: providing a model relating to the property of interest of the fluid; and estimating the property of the fluid using the model and the plurality of temperature measurements taken at the selected location. The model may be based on one or more thermal properties of known fluids. Heating the fluid and taking the plurality of temperature measurements may be taken in a chamber deployed in a wellbore, which chamber receives the fluid while it is being extracted from the formation.
In another aspect, an apparatus made according to one embodiment, may include: a chamber for holding the fluid downhole; and a device that heats the fluid in the chamber at a selected location during a first time phase and measures the temperature of the fluid substantially at the selected location during a second time phase. The apparatus may further include a controller that processes the temperature measurements made by the device to estimate the property of interest of the fluid. The controller, in one aspect, utilizes one or more models stored in a suitable data storage device, to estimate the properties of interest of the fluid. The device, in one aspect, may include a heating element and a temperature sensing element. The heating and temperature measuring elements may be the same. In another aspect, the apparatus may further include one or more sensors that are placed spaced apart from each other and the device for measuring temperature of the fluid at their respective locations during selected time periods. The controller may utilize the measurements made by such sensors to estimate the properties of interest of the fluid. The apparatus may further include a probe configured to abut against a formation in a wellbore for conveying the fluid from the formation into the chamber. A pump or low pressure chamber may be used to cause the fluid to flow from a formation into the chamber. The apparatus may be configured for use during drilling of a wellbore or a wireline tool for use after the drilling of the wellbore.
While the foregoing disclosure is directed to the described embodiments of the disclosure, various modifications will be apparent to those skilled in the art. It is intended that all such variations are considered as part of the inventive concept described here.
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