Apparatus for cutting a scrap tire

Information

  • Patent Grant
  • 6240819
  • Patent Number
    6,240,819
  • Date Filed
    Thursday, April 22, 1999
    25 years ago
  • Date Issued
    Tuesday, June 5, 2001
    23 years ago
Abstract
An apparatus for cutting a scrap tire includes a base with a top face, a vertical shaft mounted on the base, a tire support mounted rotatably on the vertical shaft, and first and second cutting units. The first cutting unit is mounted on the base and is adapted to cut the scrap tire along a first plane that is parallel to the top face of the base. The second cutting unit is mounted on the base and is adapted to cut the scrap tire along a second plane that is perpendicular to the top face of the base.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a cutting apparatus, more particularly to an apparatus for cutting a scrap tire.




2. Description of the Related Art




It is known that scrap tires are bulky and hard to handle. Therefore, a relatively large space is required to store the scrap tires.




SUMMARY OF THE INVENTION




The object of the present invention is to provide an apparatus for cutting scrap tires in order to reduce greatly the space for storing the scrap tires.




According to the present invention, an apparatus for cutting a scrap tire comprises a base with a top face, a vertical shaft mounted on the base, a tire support mounted rotatably on the vertical shaft, and first and second cutting units. The first cutting unit is mounted on the base and is adapted to cut the scrap tire along a first plane that is parallel to the top face of the base. The first cutting unit includes a first movable seat that is slidable on the top face of the base, a first stationary seat which is fixed on the top face of the base and which is spaced apart radially from the vertical shaft, a first hydraulic cylinder mounted on the top face of the base and connected to the first movable seat in order to move the first movable seat toward the first stationary seat so as to be adapted to clamp the scrap tire against the first stationary seat, a first cutter mounted on the first movable seat and adapted to cut the scrap tire when the scrap tire is clamped between the first movable and stationary seats, and a driving mechanism mounted on the base for actuating the first cutter to cut the scrap tire when the scrap tire is clamped between the first movable and stationary seats. The second cutting unit is mounted on the base and is adapted to cut the scrap tire along a second plane that is perpendicular to the top face of the base. The second cutting unit includes a second movable seat that is slidable on the top face of the base, a second stationary seat which is fixed on the top face of the base and which is spaced apart radially from the vertical shaft and angularly from the first stationary seat, a second hydraulic cylinder mounted on the top face of the base and connected to the second movable seat in order to move the second movable seat toward and away from the second stationary seat, a second cutter mounted on the second movable seat, and a third cutter mounted on the second stationary seat. The second movable seat and the second stationary seat clamp the scrap tire therebetween when the second hydraulic cylinder moves the second movable seat toward the second stationary seat in order to enable the second and third cutters to shear cooperatively the scrap tire.











BRIEF DESCRIPTION OF THE DRAWINGS




Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiment of the invention, with reference to the accompanying drawings, in which:





FIG. 1

is a top view of a preferred embodiment of an apparatus for cutting a scrap tire according to the present invention;





FIG. 2

is a side view of a first cutting unit of the preferred embodiment of the cutting apparatus according to the present invention;





FIG. 3

is a side view of a second cutting unit of the preferred embodiment of the cutting apparatus according to the present invention;





FIG. 4

shows how a scrap tire is placed on the preferred embodiment of the cutting apparatus according to the present invention;





FIG. 5

is an enlarged fragmentary view illustrating how the scrap tire is cut by the first cutting unit of the preferred embodiment according to the present invention;





FIG. 6

is a top view illustrating how the second cutting unit is operated to cut the scrap tire; and





FIG. 7

is a side view illustrating how the second cutting unit cuts the scrap tire.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIGS. 1

,


2


and


3


, a preferred embodiment of an apparatus for cutting a scrap tire according to the present invention is shown to comprise a base


1


, a first cutting unit


2


and a second cutting unit


3


. The base


1


has a vertical shaft


11


fixed to the bottom of a top face


10


thereof. A tire support


12


is mounted rotatably on the vertical shaft


11


. The tire support


12


is movable vertically relative to the vertical shaft


11


for adjustment of the height relative to the top face


10


of the base


1


. The tire support


12


has a plurality of oblique arms


120


which extend upwardly and radially of the vertical shaft


11


and which include upper ends with horizontal support plates


121


adapted to support the scrap tire


15


, as best illustrated in FIG.


4


.




The first cutting unit


2


includes a first movable seat


22


that is slidable on the top face


10


of the base


1


, a first stationary seat


24


which is fixed on the top face


10


and which is spaced apart radially from the vertical shaft


11


, a first hydraulic cylinder


21


that is fixed on the top face


10


and that is connected so as to be adapted to the first movable seat


22


in order to move the first movable seat


22


toward the first stationary seat


24


to clamp the scrap tire


15


against the first stationary seat


24


, a circular first cutter


222


mounted on the first movable seat


22


and adapted to cut the scrap tire


15


when the scrap tire


15


is clamped between the first movable and stationary seats


22


,


24


, as best illustrated in

FIG. 4

, and a driving mechanism mounted on the base for actuating the first cutter


222


to cut the scrap tire


15


when the scrap tire


15


is clamped between the first movable and stationary seats


22


,


24


, as best illustrated in FIG.


5


.




Referring to

FIG. 2

, the driving mechanism includes a motor


224


, an output gear shaft


225


, a transmission shaft


221


that extends rotatably through the movable seat


22


, and a driven gear


223


fixed to the transmission shaft


221


. The first cutter


222


is fixed coaxially on the transmission shaft


221


. The first stationary seat


24


has a thrust roller


241


mounted rotatably thereon. The first movable seat


22


has a press roller


226


mounted on the transmission shaft


221


. The thrust roller


241


has a roughened periphery face and a plurality of needles


242


projecting from the roughened periphery face. The press roller


226


has an annular groove


227


formed along a periphery thereof and aligned with the thrust roller


241


to permit insertion of the needles


242


into the annular groove


227


through the scrap tire


15


when the scrap tire


15


is clamped between the second movable and stationary seats


22


,


24


, as best illustrated in FIG.


5


.




Referring to

FIGS. 1 and 3

, the second cutting unit


3


is mounted on the top face


10


of the base


1


and is adapted to cut the scrap tire


15


along a second plane that is perpendicular to the top face


10


of the base


1


. The second cutting unit includes a second movable seat


32


that is slidable on the top face


10


, a second stationary seat


34


which is fixed on the top face


10


of the base


1


and which is spaced apart radially from the vertical shaft


11


and angularly from the first stationary seat


24


, a second hydraulic cylinder


31


fixed on the top face


10


and connected to the second movable seat


32


in order to move the second movable seat


32


toward and away from the second stationary seat


34


, a second cutter


321


mounted on the second movable seat


32


, and a third cutter


341


mounted on the second stationary seat


34


. The second movable seat


32


and the second stationary seat


34


are adapted to clamp the scrap tire


15


therebetween when the second hydraulic cylinder


31


moves the second movable seat


32


toward the second stationary seat


34


in order to enable the second and third cutters


321


,


341


to form scissors that shear cooperatively the scrap tire


15


, as best illustrated in FIG.


7


. The top face


10


of the base


1


has first and second slide grooves


23


,


33


which extend radially relative to the vertical shaft


11


to guide the first and second movable seats


22


,


32


to slide on the top face


10


, respectively. An inverted U-shaped guide member


35


is fixed on the top face


10


of the base


1


above the second slide groove


33


to receive slidably atop portion of the second movable seat


32


. The second stationary seat


34


has a top guiding groove


36


within which a part of the top portion of the second movable seat


32


engages when the second movable seat


32


is moved toward the second stationary seat


34


.




Referring to

FIGS. 1

,


2


and


3


, the base


1


has first and second pairs of upright posts


13


,


17


fixed thereon. The first stationary seat


24


and the first hydraulic cylinder


21


are fixed respectively to the first pair of upright posts


13


. The second stationary seat


34


and the second hydraulic cylinder


31


are fixed respectively to the second pair of upright posts


17


. A first connecting lever


14


bridges and interconnects top ends of the first pair of upright posts


13


. The first connecting lever


14


has a first end


140


connected pivotally to one of the first pair of upright posts


13


, and a second end


141


connected detachably to the other one of the first pair of upright posts


13


. The top end of the other one of the first pair of upright posts


13


is formed with a T-shaped notch


131


within which the second end


141


of the first connecting lever


14


is received. A bolt-and-nut fastener


142


is provided on the second end


141


of the first connecting lever


14


in order to secure releaseably the latter to the other one of the first pair of upright posts


13


. A second connecting lever


16


bridges and interconnects top ends of the second pair of upright posts


17


. The second connecting lever


16


has a first end


160


connected pivotally to one of the second pair of upright posts


17


, and a second end


161


connected detachably to the other one of the second pair of upright posts


17


. The top end of the other one of the second pair of upright posts


17


is formed with a T-shaped notch


171


within which the second end


161


of the second connecting lever


16


is received. A bolt-and-nut fastener


162


is provided on the second end


161


of the second connecting lever


16


in order to secure releaseably the latter to the other one of the second pair of upright posts


17


.




Referring to

FIG. 3

, the second movable seat


32


has a push device


37


mounted thereon. The push device includes a stop block


372


fixed to the second hydraulic cylinder


31


, a tire pressing block


371


that is movable with respect to the second movable seat


32


, and a plurality of compression springs


373


disposed between the stop block


372


and the tire pressing block


371


.




In use, the second ends


141


,


161


of the first and second connecting levers


14


,


16


are disengaged respectively from the T-shaped notches


131


,


171


in the first and second pairs of upright posts


13


,


17


. The first and second connecting levers


14


,


16


are pivoted upwardly in order to place the scrap tire


15


on the tire support


12


with a part of the scrap tire


15


being located between the first and second movable seats


22


,


32


and the first and second stationary seats


24


,


34


, as best illustrated in

FIGS. 4 and 7

. Then, the second ends


141


,


161


of the first and second connecting levers


14


,


16


are secured respectively in the T-shaped notches


131


,


171


.




Referring to

FIGS. 4 and 5

, the tire support


12


is moved vertically so as to adjust the height of the scrap tire


15


relative to the top face


10


of the base


1


until the central line of the cross-section of the scrap tire


15


is aligned with the cutting edge of the circular first cutter


222


. The first hydraulic cylinder


21


is then actuated to drive the first movable seat


22


to move along the first slide groove


23


to permit engagement between the driven gear


223


and the output gear shaft


225


of the motor


224


. At this time, the press roller


226


and the thrust roller


241


clamp firmly the scrap tire


15


therebetween to enable the needles


242


to pierce through the scrap tire


15


into the annular groove


227


in the press roller


226


. Furthermore, the first cutter


222


below the press roller


226


cut through the scrap tire


15


to hold the scrap tire


15


in position. The motor


225


is then actuated to drive the first cutter


222


to rotate via the transmission shaft


221


. Since the cutting edge of the first cutter


222


is located right below the thrust roller


241


, the scrap tire


15


can be cut laterally by virtue of shearing action of the first cutter


222


and the thrust roller


241


. In addition, because the thrust roller


241


and the press roller


266


have peripheral faces that abut against the scrap tire


15


, as well as the needles


242


that pierce through the scrap tire


15


, the scrap tire


15


will be rotated about the vertical shaft


11


when the first cutter


222


rotate. After the scrap tire


15


is rotated by an angle that is formed between the first and second slide grooves


23


,


33


, the motor


224


is deactivated to stop the first cutter


222


. It is noted that the overall structure of the first cutting unit


2


can withstand a large thrusting force that is exerted onto the stationary seat


24


and the first hydraulic cylinder


21


during the cutting process due to the integral connection of the first connecting lever


14


and the first pair of upright posts


13


.




Next, with reference to

FIGS. 6 and 7

, the second hydraulic cylinder


31


is actuated to drive the second movable seat


32


to move along the second slide groove


33


toward the stationary seat


34


until the top portion of the front end of the second movable seat


32


is guided by and engages the top guiding groove


36


of the second stationary seat


34


. At this time, the top portion of the rear end of the second movable seat


32


is received by the guide member


35


, as shown by the phantom lines in FIG.


6


. When the second movable seat


32


is moving toward the second stationary seat


34


, the tire pressing block


371


first presses the scrap tire


15


against the second stationary seat


34


, and moves toward the stop block


372


against the spring force of the compression springs


373


. When the second movable seat


32


further advances, the second cutter


321


is exposed from second movable seat


32


and shears the scrap tire


15


cooperatively with the third cutter


341


along the second plane that is perpendicular to the top face


10


of the base


1


. It is noted that, when the second and third cutters


321


,


341


engage one another and shear the scrap tire


15


, opposed walls of the second slide groove


33


, the guide member


35


and the top guiding groove


36


withstand the sideward force exerted on the second movable seat


32


by the second and third cutters


321


,


341


in order to protect the second movable seat


32


from damage. In addition, the second connecting lever


16


and the second pair of upright posts


17


withstand a great thrusting force exerted on the second stationary seat


34


and the second hydraulic cylinder


31


. Therefore, the overall structural strength of the second cutter unit


3


is enhanced.




After the second and third cutters


321


,


341


cut the scrap tire


15


, the second hydraulic cylinder


31


is actuated to move the second movable seat


32


away from the second stationary seat


34


. The motor


224


is then actuated to drive the first cutter


222


to cut the scrap tire


15


laterally by the predetermined angle. The second hydraulic cylinder


31


is actuated to drive the second movable seat


32


toward the second stationary seat


34


to enable the second and third cutters


321


,


341


to cut the scrap tire


15


. In this way, the scrap tire


15


can be cut into pieces, thereby reducing greatly the space for storing the scrap tire


15


.




While the present invention has been described in connection with what is considered the most practical and preferred embodiment, it is understood that this invention is not limited to the disclosed embodiment but is intended to cover various arrangements included within the spirit and scope of the broadest interpretations and equivalent arrangements.



Claims
  • 1. An apparatus for cutting a scrap tire, comprising:a base with a top face; a vertical shaft mounted on said base; a tire support mounted rotatably on said vertical shaft; a first cutting unit mounted on said base and adapted to cut the scrap tire along a first plane that is parallel to said top face of said base, said first cutting unit including a first movable seat that is slidable on said top face of said base a first stationary seat which is fixed on said top face of said base and which is spaced apart radially from said vertical shaft, a first hydraulic cylinder mounted on said top face of said base and connected to said first movable seat in order to move said first movable seat toward said first stationary seat so as to be adapted to clamp the scrap tire against said first stationary seat, a first cutter mounted on said first movable seat and adapted to cut the scrap tire when the scrap tire is clamped between said first movable and stationary seats and a driving mechanism mounted on said base for actuating said first cutter to cut the scrap tire when the scrap tire is clamped between said first movable and stationary seats; and a second cutting unit mounted on said base and adapted to cut the scrap tire along a second plane that is perpendicular to said top face of said base, said second cutting unit including a second movable seat that is slidable on said top face of said base, a second stationary seat which is fixed on said top face of said base and which is spaced apart radially from said vertical shaft and angularly from said first stationary seat, a second hydraulic cylinder mounted on said top face of said base and connected to said second movable seat in order to move said second movable seat toward and away from said second stationary seat, a second cutter mounted on said second movable seat, and a third cutter mounted on said second stationary seat, said second movable seat and said second stationary seat being adapted to clamp the scrap tire therebetween when said second hydraulic cylinder moves said second movable seat toward said second stationary seat in order to enable said second and third cutters to shear cooperatively the scrap tire; said second movable seat has a push device mounted thereon, said push device including a stop block fixed to said second hydraulic cylinder, a tire pressing block that is movable with respect to said second movable seat, and a spring member disposed between said stop block and said tire pressing block.
  • 2. The apparatus for cutting a scrap tire as claimed in claim 1, wherein said first stationary seat has a thrust roller mounted rotatably thereon, said first movable seat having a press roller mounted rotatably thereon.
  • 3. The apparatus for cutting a scrap tire as claimed in claim 2, wherein said thrust roller has a roughened periphery face and a plurality of needles projecting from said roughened periphery face, said press roller having an annular groove formed along a periphery thereof and aligned with said thrust roller to permit insertion of said needles into said annular groove through the scrap tire when the scrap tire is clamped between said second movable and stationary seats.
  • 4. The apparatus for cutting a scrap tire as claimed in claim 1, wherein said tire support is movable vertically relative to said vertical shaft for adjustment of a height relative to said top face of said base, said tire support having a plurality of oblique arms which extend upwardly and radially of said vertical shaft and which include upper ends adapted to support the scrap tire.
  • 5. The apparatus for cutting a scrap tire as claimed in claim 1, wherein said base has first and second pairs of upright posts fixed thereon, said first stationary seat and said first hydraulic cylinder being fixed respectively to said first pair of upright posts, said second stationary seat and said second hydraulic cylinder being fixed respectively to said second pair of upright posts.
  • 6. The apparatus for cutting a scrap tire as claimed in claim 5, further comprising a first connecting lever that bridges and interconnects top ends of said first pair of upright posts, said first connecting lever having a first end connected pivotally to one of said first pair of upright posts, and a second end connected detachably to the other one of said first pair of upright posts.
  • 7. The apparatus for cutting a scrap tire as claimed in claim 6, further comprising a second connecting lever that bridges and interconnects top ends of said second pair of upright posts, said second connecting lever having a first end connected pivotally to one of said second pair of upright posts, and a second end connected detachably to the other one of said second pair of upright posts.
  • 8. An apparatus for cutting a scrap tire, comprising:a base with a top face, said top face having first and second slide grooves; a vertical shaft mounted on said base, said first and second slide grooves extending radially relative to said vertical shaft; a tire support mounted rotatably on said vertical shaft; a first cutting unit mounted on said base and adapted to cut the scrap tire along a first plane that is parallel to said top face of said base, said first cutting unit including a first movable seat that is slidable on said top face of said base, a first stationary seat which is fixed on said top face of said base and which is spaced apart radially from said vertical shaft, a first hydraulic cylinder mounted on said top face of said base and connected to said first movable seat in order to move said first movable seat toward said first stationary seat so as to be adapted to clamp the scrap tire against said first stationary seat, a first cutter mounted on said first movable seat and adapted to cut the scrap tire when the scrap tire is clamped between said first movable and stationary seats, and a driving mechanism mounted on said base for actuating said first cutter to cut the scrap tire when the scrap tire is clamped between said first movable and stationary seats; and a second cutting unit mounted on said base and adapted to cut the scrap tire along a second plane that is perpendicular to said top face of said base, said second cutting unit including a second movable seat that is slidable on said top face of said base, a second stationary seat which is fixed on said top face of said base and which is spaced apart radially from said vertical shaft and angularly from said first stationary seat, a second hydraulic cylinder mounted on said top face of said base and connected to said second movable seat in order to move said second movable seat toward and away from said second stationary seat, a second cutter mounted on said second movable seat, and a third cutter mounted on said second stationary seat, said second movable seat and said second stationary seat being adapted to clamp the scrap tire therebetween when said second hydraulic cylinder moves said second movable seat toward said second stationary seat in order to enable said second and third cutters to shear cooperatively the scrap tire, said first and second movable seats to slide on said top face of said base, respectively; an inverted U-shaped guide member fixed on said top face of said base above said second slide groove, a top portion of said second movable seat being received slidably in said inverted U-shaped guide member, said second stationary seat having a top guide groove within which a part of said top portion of said second movable seat engages when said second movable seat is moved toward said second stationary seat.
  • 9. The apparatus for cutting a scrap tire as claimed in claim 8, wherein said first stationary seat has a thrust roller mounted rotatably thereon, said first movable seat having a press roller mounted rotatably thereon.
  • 10. The apparatus for cutting a scrap tire as claimed in claim 9, wherein said thrust roller has a roughened periphery face and a plurality of needles projecting from said roughened periphery face, said press roller having an annular groove formed along a periphery thereof and aligned with said thrust roller to permit insertion of said needles into said annular groove through the scrap tire when the scrap tire is clamped between said first movable and stationary seats.
  • 11. The apparatus for cutting a scrap tire as claimed in claim 8, wherein said tire support is movable vertically relative to said vertical shaft for adjustment of a height relative to said top face of said base, said tire support having a plurality of oblique arms which extend upwardly and radially of said vertical shaft and which include upper ends adapted to support the scrap tire.
  • 12. The apparatus for cutting a scrap tire as claimed in claim 8, wherein said base has first and second pairs of upright posts fixed thereon, said first stationary seat and said first hydraulic cylinder being fixed respectively to said first pair of upright posts, said second stationary seat and said second hydraulic cylinder being fixed respectively to said second pair of upright posts.
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