Patent Application
20170036176
Field of the Invention
This invention relates to an apparatus for producing a liquid concentrate from a dry material.
Description of the Prior Art
Liquid agricultural chemicals are typically distributed to bulk retail consumers at a transfer location known as a “mixing station”. A schematic diagram of a typical mixing station generally indicated by the reference character S is illustrated to the left of the double dividing lines indicated on
The mixing station S includes one or more tanks T1 to Tn each of which contains a liquid chemical material. Each tank is connected through a respective metering pump P1 to Pn to a retail delivery line L1 to Ln. One or more of the tanks may also be connected via a respective valve V1 to Vn to a common mix tank M. The outlet of common mix tank M is also connected to a retail delivery line LMT. The system is controlled by the station operator from a master central control room C.
In a typical retail transaction a predetermined volume of liquid material is metered from either one or more tank(s) T1 to Tn or from the common mix tank M and delivered via the appropriate delivery line into a customer's tanker or sprayer W. The system S is well suited to the dispensation of liquid chemical materials.
However, it is not feasible for some agricultural chemicals, such as sulfonylurea-based materials, to be shipped from manufacturer to distributor in liquid form. Instead, such materials are transported in dry form.
This circumstance creates a problem when delivering dry materials to a customer at the mixing station. In such instances it is necessary to manually convert the dry product into a liquid form. A precise amount of the dry chemical product must be dispensed from a small container, transferred to the common mix tank, and manually converted into a liquefied slurry. When larger quantities of the product are desired a bulk dispensing apparatus known as a PrecisionPac™ dispenser is commonly used to dispense precise weights of the dry product. However, it usually takes some period of time for the dry product to be converted to a liquid state so that it can be pumped with other liquids to the customer's vehicle.
U.S. Pat. No. 7,075,019 (Bergman et al.), assigned to the assignee of the present invention, discloses a measuring and dispensing system for dry flowable materials.
This procedure is perceived as disadvantageous for several reasons. As noted, it is time-consuming, thus reducing the number of customers that may be processed through the station. Moreover, it is possible that the dry product may not be dissolved or dispersed properly before it is loaded into the customer's vehicle.
In view of the foregoing it is believed advantageous to provide an apparatus to quickly convert a dry material into a liquid concentrate form that may be dispensed to a customer with other liquid materials.
The present invention is directed toward a mixing apparatus for converting a dry material into a liquid concentrate. The apparatus includes:
In accordance with the present invention, a first, a second and a third agitating nozzle is mounted within the vessel. Each agitating nozzle is connected to the recirculation line. Each nozzle is operative to produce a jet of liquid oriented in a predetermined direction within the mixing vessel. The nozzles are cooperable to generate within the mixing vessel a moving body of liquid into which a dry material dispensed into the mixing vessel is able to dissolve or to disperse.
The invention will be more fully understood from the following detailed description taken in connection with the accompanying drawings, which form a part of this application, and in which:
Throughout the following detailed description similar reference numerals refer to similar elements in all Figures of the drawings. It should be understood that various details of the structure and operation of the present invention as shown in various Figures have been stylized in form, with some portions enlarged or exaggerated, all for convenience of illustration and ease of understanding.
With reference to the drawings the portion of the
The liquid concentrate produced by the mixing apparatus 10 may be treated exactly as the other liquid products dispensed at the mixing station. That is, the liquid concentrate may be piped directly to the customer's vehicle W through a retail delivery line 12, or, if desired, diverted by a valve 14 and carried through another outlet line 16 to the mixing tank M.
As best seen in
A microprocessor-based main controller 22 (
A mixing vessel generally indicated by the reference character 26 is supported from the central support platform 21. The mixing vessel 26 has a central axis 26A extending therethrough. The mixing vessel 26 is a hollow member having a substantially cylindrical central section 28 with an upper and a lower frustoconical section 30, 32 respectively attached at each axial end. The vessel 26 may be formed by any suitable manufacturing technique (as by rotational molding) of any suitable chemically resistant, structurally sound material, such as high density polyethylene or low density polyethylene. The vessel may also be formed from stainless steel.
A dispenser arrangement 36 for dispensing a predetermined weight of a dry material is mounted within the framework above the mixing vessel 26. The dispenser arrangement 36 is operative to dispense the dry material at a predetermined drop rate onto a predetermined drop location 38 (
A recirculating pump 94 is connected to the outlet of the mixing vessel 26. The pump 94 is operative to draw liquid from the vessel 26 through a pump suction line 96 and to supply a pressurized flow of liquid from the pump outlet back to the vessel 26 through a recirculation line 98. Suitable for use as the recirculating pump 94 is that apparatus sold by Flowserve Corporation as model number SMP1000. The pump 94 is controlled by the controller 22 over a line 94L. A valve 99 directs the flow from the pump outlet to either the recirculation line 98 or to the retail delivery line 12. The valve 99 is preferably a solenoid controlled valve such as that sold by Flowserve Corporation as model SUSB003. The valve is controlled by the controller 22 over a line 99L.
Turning to a more detailed description of the elements of the mixing apparatus 10 the dispenser arrangement 36 includes a supply hopper 38 having a frustoconical lower section 38F. As best seen in
Dry material is dispensed from the lower end of the hopper 42 through a dispensing valve 46. The valve 46 is controlled by a signal supplied from the controller 22 over a signal line 46L.
Care must be taken to insure accuracy of the weight of the dispensed dry material. The dispensing valve 46 must be able to accommodate various environmental factors, such as vibration in the apparatus, and changes in product characteristics.
The dispensing value 46 includes a valve body having a tapered frustoconical valve chamber. A solenoid-operated generally cylindrical spring-loaded valve stem is axially movable within the valve body. An annular frustoconical valve seat is mounted at the lower end of the valve body. The lower end of the valve seat tapers inwardly toward the axis 26A. The lower end of the valve stem, when received on the annular frustoconical valve seat, closes the lower end of the valve chamber and prevents material passage from the valve chamber into the drop tube 46T. When the solenoid operator of the valve is actuated (by a signal on the line 46L) the valve stem displaces axially upwardly, away from the valve seat, thus creating an annular flow channel between the lower end of the stem and the frustoconical valve seat, allowing an annular curtain of dry material to flow from the valve chamber to the drop tube. If desired the solenoid can be pulsed to fine-tune the accuracy of the dry material dispensation. The dispensing valve could be manually operated, if desired.
Suitable for use as the dispensing valve 46 is that solenoid operated valve as disclosed in above-referenced U.S. Pat. No. 7,075,019 (Bergman et al.), assigned to the assignee of the present invention.
In the preferred embodiment illustrated the dispenser arrangement 36 further includes a recharging bin 48 that is mounted above the upper platform 20. The recharging bin 48 is connected through an expandable locking connector 49 to a dispensing valve 50. The dispensing valve 50 (similar to the valve 46) is supported from the upper platform 20. The drop tube 50T of the valve 50 projects through the access aperture 38A (similar to the valve 46) into the supply hopper 38. The drop tube 50T should pass freely through the access aperture 38A into the hopper 38 so as not to interfere with the accuracy of weight determination. The valve 50 is controlled by a signal from the controller 22 over a signal line 50L.
As perhaps best seen in
Mounting hangers 30H-1, 30H-2, 30H-3 and 30H-4 (
With reference to
Suitable for use as the bulkhead fittings 54-1, 54-2, 54-3, and 56 are those devices sold by Banjo Corporation as model TF220V.
A hollow standpipe 60 extends centrally and axially through mixing vessel 26. The lower end 60L of the standpipe 60 is secured into the inside surface of the interior collar 56I of the bulkhead fitting 56 along a threaded connection 60T. A portion of the standpipe 60 just above the threaded lower end 60L has axially extending slots 60S formed therein. The slots 60S communicate with the interior of the vessel 26 so that liquid from the vessel may pass into the suction line 96. The slotted region of the standpipe is surrounded by a perforated member 64. The perforated member 64 may be conveniently implemented using a screen sleeve, although any foraminous structure may be used.
The openings in the perforated member 64 serve to prevent relatively larger sized particles present in the interior of the vessel 30 from being drawn through the slots 60S. The openings in the perforated member 64 should be large enough to allow sufficient liquid outflow to the pump 94, but small enough prevent passage of larger particles which could potentially affect pump flow of block the nozzles (which will be described) that are disposed in the vessel 26. The size of the openings depends upon the dry material being converted to liquid form, but generally speaking, for agricultural chemical products, the openings should be sized to prevent passage of particles larger than about 0.7 mm.
As perhaps best seen in
A rinse nozzle 70 (
A rinse supply line 76 extends into the vessel 26 through the first bulkhead fitting 54-1. On the interior of the vessel 26 the rinse line is connected to the rinse nozzle 70 through a flexible line 76F. On the exterior of the vessel the rinse line 76 is connectable to a liquid source supply conduit D via a rinse control valve 78. Suitable for use as the rinse control valve 78 is that solenoid-operated valve sold by Spraying Systems Corporation as model 344BEC-24-C. The rinse control valve 78 is controlled by signals applied over a control line 78L.
A liquid fill line 82 projects into the vessel 26 through the second bulkhead fitting 54-2. On the exterior of the vessel 26 the fill line 82 is connected to the liquid supply conduit D through a fill control valve 84. Control signals are applied to the fill control valve 84 over a control line 84L. The valve 84 may be implemented using the solenoid-operated valve as used for the valves 78 and 99 (
A multi-branched nozzle support structure generally indicated by reference character 86 (
Each nozzle 90-1, 90-2 and 90-3 is oriented and secured with respect to each other such that each nozzle is operative to produce a jet of recirculating liquid oriented in a predetermined direction within the vessel 26. Each nozzle generates an agitating action that combines with the agitating action produced by the other nozzles to produce a moving body of liquid within the vessel such that the dry granular material dispensed into the vessel is efficiently dissolved or dispersed.
Having described the structure of the mixing apparatus, its operation may now be discussed. It is assumed that the hopper 38 has been replenished from the storage bin 48 such that an initial charge of a specific dry material is stored therein. It is also assumed that a predetermined initial volume of liquid is already present in the vessel 26.
To begin the retail transaction a customer specifies the acreage to be covered and, optionally, the desired application rate of the dry material. These parameters may be input directly to the apparatus via the inputs 23A, 23B to the controller 22 (in a “stand-alone” implementation) or via the operator of the mixing station from the master central control room C.
The controller responds to the initial input parameters and determines the appropriate weight of dry material required to be converted into liquid form to meet the customer demand. The controller responds to the signals representative of the specified acreage and specified application rate and calculates the required weight of product to be dispensed as well as the predetermined drop rate of the material into the vessel 26. It should be noted that for some dry materials a standard application rate is used in the calculation of the weight to be dispensed.
From the derived weight information the controller calculates the requisite liquid level for the vessel. If additional liquid is required the fill valve 84 is opened (via a signal on the line 84L). Flow into the vessel 26 is terminated under the control of the signals produced from the appropriate level sensing switches 72 over the appropriate signal line 72L-1, 72L-2.
When a predetermined minimum level of water is present in the vessel (either initially or after supplying additional liquid) the recirculation valve 99 is opened (via a signal on the line 99L) and the pump 99 is actuated to provide a recirculating flow into the vessel through the recirculating line 98.
Introduction of recirculating liquid into the vessel generates the agitating flow within the vessel 26 to be described hereafter.
With an agitating flow is set up within the vessel 26 the dispensing valve 46 is opened (via a control signal applied over the line 46L) and dry material begins to drop at a predetermined rate into the vessel. Material is dispensed until the weight signal from the load cell 44 over the lien 44L indicates that the desired weight of material has passed through the valve 46. The valve 46 may be pulsed, if necessary to insure that all of the dry material has been dispensed.
The agitation action produced within the vessel 26 by the nozzles is believed best illustrated in
The nozzle 90-1 is oriented to produce a jet directed substantially downwardly and inwardly toward the axis 26A of the vessel 26. This jet produces an agitating action in the vicinity of screen sleeve 64 surrounding the outlet opening of the vessel.
The nozzle 90-2 is oriented to produce a jet directed toward the granular material drop location 38. The agitating action created by this jet produces a liquid flow that is directed along a generally spiraling trajectory with respect to the outlet opening of the vessel.
The nozzle 90-3 is oriented to produce a jet that is directed substantially circumferentially about the interior of the vessel 26.
The effect of the jets produced from these nozzles is believed best understood by analysis of the motion of individual particles under the combined influence of the agitating flows produced by nozzles as such particles are dispensed into the vessel. The described relative orientation among the nozzles cooperate to produce agitating flow actions that generate a moving body of liquid within the mixing vessel such that a dry material dispensed into the mixing vessel is able to dissolve or to disperse to form a liquid concentrate.
Consider first a relatively light particle, illustrated in
As a relatively light particle drops into the vessel toward the drop zone 38 and into the flowing liquid it is entrained in the flow primarily produced by the jet from the nozzle 90-2. This flow carries the particle along a generally spiraling circumferential trajectory, as at 100, relative to the axis 26A. As the jet impacts the lower frustoconical surface 32 of the vessel 26 the spirally flowing particle is deflected upwardly (relative to the flattened bottom 32F) of the vessel and radially outwardly (relative to the axis 30A), as illustrated at 102. As the particle spirals upwardly and outwardly it moves under the influence of the flow produced primarily by the nozzle 70-3. The particle is thus swept along a generally circumferential flow path about the axis 30A, as at 104.
The motions of a relatively heavy particle (for example, the herbicide agricultural chemical manufactured by E.I. du Pont de Nemours and Company, Wilmington, Del. and sold under the trademark ALLY XP®) may also be understood from
As such a heavier particle drops into the vessel 26 toward the drop location 38 it may be initially entrained in the flow produced by the nozzle 90-2, as at 108. However, its mass and momentum may be sufficient to overcome the flow produced by the nozzle 90-2. Thus, the relatively heavier particle may respond to gravity and fall toward the outlet opening, as at 110.
The flow produced by the 90-1 nozzle prevents relatively heavier particles from building or accumulating near the screen 64. The jet from the nozzle 90-1 displaces the relatively heavier particle from the vicinity of the screen 64 toward the lower frustoconical surface 32, as suggested at 112. As the relatively heavier particle is moved upwardly and radially outwardly, it is influenced by the flow from the nozzle 90-2. Further upward and outward spiraling motion moves particle into the circumferential flow produced primarily by the nozzle 90-3. As a result of the combined swirling, energetic action of the jets produced by the nozzles a fluidized moving bed of particles is created within the vessel. The particles are moved along as a swirling, agitated layer of particles that are swept along above the lower frustoconical surface of the vessel in a generally circumferential flow path. Accumulation of particles near the outlet opening of the vessel is prevented by the action of the jet 70-1.
After the last of the product is introduced into the vessel 26, the agitating action described continues for at least a time that is deemed required to dissolve or to disperse the particular dry product into liquid form. At that point the recirculating valve 98L is closed (via a signal on the line 98L) and the flow from the pump directed into the flow line 12, evacuating the liquid concentrate to the customer.
Finally, the rinse valve 78 is asserted by a signal applied over the line 78L. As seen in
After rinsing is complete, the valve 78 is closed. The hopper 38 is replenished and the vessel re-filled to the desired initial level, in anticipation of the next customer usage.
Those skilled in the art, having the benefits of the present invention as herinabove set forth may impart modifications thereto. Such modifications are to be construed as lying within the contemplation of the present invention, as defined by the appended claims.
| Number | Date | Country | |
|---|---|---|---|
| 61380794 | Sep 2010 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 13814761 | Feb 2013 | US |
| Child | 15298292 | US |
