The present invention relates to an apparatus for refilling an ink cartridge for an inkjet printer.
The present case therefore relates to the refilling of an ink cartridge for an inkjet printer with ink, it being necessary to make a distinction between cartridges having integrated print heads on the one hand and cartridges having an ink outlet aperture connectible to the ink supply of an inkjet head. The afore-mentioned print heads comprise a multiplicity of very fine jet nozzles through which the ink is transferred to a print substrate. In the case of cartridges which have an ink outlet aperture connectible to the ink supply of an inkjet head there is usually provided in the aperture a wick which is in fluid connection with an ink reservoir element arranged inside the ink cartridge and consisting of absorbent material.
In the case of cartridges having integrated print heads, the afore-mentioned nozzles are in direct fluid connection with the ink reservoir element arranged inside the cartridge. The ink reservoir element is made either of fiber material or of a foam. As this is a feature known per se, a more detailed description thereof is unnecessary here. Also now available are other “mechanisms that generate negative pressure” which ensure that a metered amount of ink is supplied to the nozzles or to the ink outlet aperture. Because these mechanisms also have a reservoir function, they are likewise to be included hereinbelow under the expression “ink reservoir element”.
In order to be refilled with ink, cartridges having integrated print heads have to be very carefully broken open and re-closed. The effort involved is correspondingly great and is not cost-effective for cartridges having a low capacity.
Furthermore, for cartridges of the afore-mentioned kind, so-called injection refill systems are also known, by means of which an original cartridge can be refilled. The sets in question comprise a drill, a hot glue gun, at least four syringes with transfer tube, ink, a conventional rubber band and closure means. The afore-mentioned systems are commercially available. They are, however, marked by being awkward to handle and by a disproportionately large outlay on materials and tools.
Alternatively, so-called “compatible cartridges” are available which have no electronic components. The electronic components therefore have to be transferred from the empty original cartridge. This too requires skill and tools and also adhesive.
In practice, cartridges having integrated print heads are purchased very expensively on the so-called recycling market. They are then mechanically opened, cleaned and provided with a new ink reservoir element, for example a sponge or the like. The cartridge is then filled with replacement ink and is re-closed. All these operations can in effect only be carried out by a specialist refill company, that is to say not by the user himself.
The present invention is accordingly based on the problem of making available an apparatus for refilling an ink cartridge for an inkjet printer, which apparatus is simple to manufacture and, especially, simple to use, so that it can be readily mastered by the end consumer. Also, it should be equally effective for cartridges having integrated print heads and for cartridges having an ink outlet aperture connectible to the ink supply of an inkjet head.
The core of the present invention lies in a so-called “capillary refill system”. The capillary suction power of the ink cartridge to be filled is utilized for the purpose of filling. The system has an ink container of usually flat form, with adequately high standing stability, containing a wick immersed in ink. The wick leads out from the container at the upper face thereof and is so arranged that, when the ink cartridge is set in place thereon, a capillary connection is formed therewith, that is to say either with the nozzles of the integrated print head or with the ink outlet aperture connectible to the ink supply of an inkjet head. The container preferably also has a venting or pressure equalization aperture so that the ink cartridge set in place thereon can take up ink by capillary action unhindered. This aperture can at the same time serve for filling the ink container.
In accordance with the invention, the ink reservoir element of the ink cartridge can be refilled with a portion of ink in simple manner, more particularly without using tools and within a few minutes. There is also no risk of ink soiling the user.
With the apparatus according to the invention, portions of ink of different colors can accordingly be made commercially available. The article is a disposable article. OEM cartridges can be filled a number of times using the apparatus according to the invention. Filling can also be carried out by way of the nozzles of integrated print heads even if this possibly takes slightly longer than filling a cartridge having a wick in the ink outlet aperture.
No additional pressure is required for filling the ink cartridge. The ink reservoir element located in the cartridge, for example sponge or fiber material or the like, absorbs ink until saturated. It is therefore also not possible to overfill the cartridge. As already mentioned, the apparatus according to the invention is also so constructed that contact with open ink does not come about so that a corresponding risk of the user or surroundings being soiled is avoided. Also, using the apparatus according to the invention, an ink cartridge can be refilled substantially more quickly than, for example, by means of a syringe where the cartridge first has to be drilled open before it can be refilled. After refilling, the drilled hole in question has to be re-closed. All those operations take longer and also require a degree of skill that is not inconsiderable. In addition, special tools are required. All those disadvantages are avoided by the apparatus according to the invention. The size of the portions of ink is such that no residual ink is left over in the ink container according to the invention.
Tests have shown that the ink reservoir element of the ink cartridge is completely replenished after an absorption time of about 2.5 up to max. 5.0 minutes. This means that after that time period the ink reservoir element is saturated.
The previously mentioned pressure equalization aperture, which also serves for filling of the ink container according to the invention, is so dimensioned that the external blocking pressure is always greater than the emptying pressure so that no ink can run out of the container through the mentioned aperture. The same also applies to the wick of the apparatus according to the invention.
The mentioned wick of the ink container is so constructed, dimensioned and arranged that it can be brought into contact by simple means either with the nozzles provided in the print head of the ink cartridge or with a wick arranged in the ink outlet aperture of the ink cartridge, in the latter case the wick of the ink container being made of softer or more yielding material than the wick of the ink cartridge so that the wick of the ink cartridge is not deformed by the contact with the wick of the ink container. This is important in order to also ensure the fluid connection between the ink cartridge and the ink supply of an inkjet head after refilling of the cartridge.
In a preferred embodiment, the wick of the ink container extends through the base of a trough-like depression on the upper face of the ink container. This trough-like depression serves the purpose of collecting any ink that may possibly come out of the wick of the ink container or out of the ink cartridge after the latter has been refilled. To that extent, the trough-like depression represents an additional safeguard against soiling.
A particular embodiment is furthermore distinguished by the fact that on the upper face of the ink container there is provided at least one groove-shaped receiving opening for an ink cartridge, in which an ink cartridge can be so placed, especially held by clamping, that either the nozzles in the integrated print head of the cartridge or, alternatively, the wick in the ink outlet aperture come(s) into contact with the wick of the ink container so as to form a capillary connection.
For that purpose, the at least one receiving groove has a stop for positioning the ink cartridge to be refilled. Preference is given to an end face of the ink cartridge to be refilled co-operating with that stop.
Preference is given to there being provided on the upper face of the ink container at least two receiving grooves, especially extending crosswise to one another, for ink cartridges of different widths. Accordingly, of course, the receiving grooves themselves are also of different widths.
As already mentioned, preference is given to there being located on the upper face of the ink container an ink-filling aperture, which at the same time serves as a venting or pressure equalization aperture.
Furthermore, it should again be pointed out that the ink container has a standing surface which is so dimensioned that, even with an ink cartridge connected up and extending out beyond the peripheral edge of the ink container, adequate standing stability is ensured. Accordingly, the ink container according to the invention is of flat and wide construction. Preference is given to the ink container having a truncated conical, truncated pyramidal or spherical-cap-shaped basic shape with a circular or rectangular base.
For the purpose of complete emptying of the ink container, the wick thereof extends as far as the base and is arranged within a fluid-permeable cage, which preferably also extends as far as the base of the ink container. This cage can comprise at least three vertical bars arranged evenly distributed over the circumference, especially integrally connected to the ink container or the upper face thereof.
It is also advantageous for complete emptying of the ink container if the base of the ink container becomes lower in the direction of that end of the wick which is associated with the base.
Before use, the wick of the ink container and its ink-filling and pressure equalization aperture are sealed by means of an adhesive strip which can be pulled off. This adhesive strip or a similar strip can then also be used again for closing the ink container before disposal thereof. The mentioned adhesive strip is preferably arranged to be placed within a receiving groove, especially the wider receiving groove, for an ink cartridge, so that on the side facing the ink-filling and pressure equalization aperture it projects beyond the free edge of the receiving groove to form a gripping tab. As a result it is ensured that, when the adhesive strip is pulled off before the apparatus according to the invention is first put to use, the trough-like depression, within which the wick extends, is first opened and then the ink-filling and pressure equalization aperture, before the wick is exposed. Accordingly, when first being put to use, there is first carried out venting or pressure equalization by way of the ink container wick projecting into the trough-like depression so that there is no risk, because of an excessive overpressure within the container, of ink unintentionally seeping out or even downright spurting out from the ink container by way of the venting aperture when the adhesive strip is pulled off. Such an overpressure can form, for example, if the surroundings are relatively hot. According to the invention, therefore, it is always ensured that first of all pressure equalization is brought about between the interior of the ink container and the external surroundings so that the aforementioned risk is precluded.
Finally, it is advantageous for the ink container to be made at least in part, preferably entirely, of transparent material, such as plastic materials, so that the user will see whether the ink container still contains any ink and what the color of the ink is.
An especially simple alternative arrangement is distinguished by the fact that the apparatus for refilling an ink cartridge has an ink-filled container having an aperture through which the ink reservoir element by means of the nozzles of the print head or the ink outlet aperture of the ink cartridge is arranged to be brought directly into contact. In this arrangement, therefore, the capillary element in the container aperture, which especially is in the form a wick, is omitted. The apparatus consequently becomes even simpler, without the functionality suffering as a result.
In order to reduce or avoid the risk of soiling, it is advantageous if the aperture of the container is provided on the upper face of the latter and has a cross-section corresponding to the outer contour of the nozzle-comprising print head or the ink outlet aperture of the ink cartridge and, preferably, the container aperture is also bounded by a sealing strip, especially of elastomer or rubber. The sealing strip is then preferably so dimensioned that it abuts the print head or ink outlet aperture of the ink cartridge in fluid-tight manner when the latter is in the docked position.
It is moreover advantageous for complete emptying of the ink container if the receiving grooves for the ink cartridge are so provided on the upper face of the ink container that the nozzles of the print head or the ink outlet aperture of the ink cartridge extend as far as the base of the ink container when the cartridge is docked. Ultimately this is dependent on the length of the nozzle-comprising print head or of the channel bounding the ink outlet aperture. The ink container and ink cartridge should therefore be so matched to one another that complete emptying of the ink container is possible when the ink cartridge is docked.
Before being used for the first time, the container aperture must of course be closed or covered. For this purpose, the container aperture, by way of which the fluid contact with the ink reservoir element of the ink cartridge is arranged to be established, is sealable, preferably by means of a film, especially a strip of film. Before being used for the first time, this strip of film is then pulled off After being used, the container aperture can be re-closed by another strip of film, for example a Tesa® strip. It is also feasible for the strip of film to be held by means of a cold adhesive which can be stuck back, so that the container aperture can be re-closed using the original strip of film.
In the last-mentioned embodiment there is also preferably provided in the ink container a separate venting or pressure equalization aperture, which in the case of an advantageous embodiment is arranged within a container depression. This venting or pressure equalization aperture also must be closed before being used for the first time. For that purpose there is also preferably used a strip of film, especially the same strip of film with which the aperture for docking of the ink cartridge is sealable.
A preferred embodiment of an apparatus constructed in accordance with the invention is explained hereinbelow in greater detail with reference to the accompanying drawings.
The first embodiment according to
The ink container 11 of the embodiment according to
Each of the two receiving grooves 25, 26 has a stop 27, 28 for positioning the ink cartridge 13 and 10, respectively, to be refilled.
Within the trough-like depression 24 on the upper face of the ink container 11 there is also provided an ink-filling aperture 29, which at the same time serves as a venting or pressure equalization aperture. The way in which this aperture functions has already been described hereinbefore.
The base 21 of the ink container 11 defines a standing surface which, in accordance with
As can be seen especially from
In accordance with
It can furthermore be seen from
The embodiment according to
The embodiment according to
Otherwise, features already described with reference to
Referring to
It should also be pointed out again at this juncture that it is also possible to refill ink cartridges having an integrated print head, more particularly through the nozzles associated with the print head, which nozzles are in direct fluid connection with the ink reservoir element(s) inside the ink cartridge. In this case, the mentioned nozzles directly abut the free end face of the wick 20. The nozzles themselves act as capillary channels.
As already mentioned hereinbefore, the ink container 11 is preferably made of transparent material, especially such as plastic materials. In this case, it can be established very well whether the ink container 11 is still filled with ink and, if so, what the color of the ink is.
It should furthermore be mentioned that the ink container 11 consists of two parts, namely the housing upper part 22 and the base 21. These two parts are welded together before filling, more particularly at the edges.
By that means, the aperture 18 is closed, and also the filling and venting aperture 29 located at the base of the recess 42.
On the underside of the lid 36, in accordance with
Opposite the sealing element 38 (more particularly opposite relative to the mid-axis of the central sealing element 37), there is also arranged an element 44 corresponding to the sealing element 38 but serving merely as a supporting element so that the lid does not take up a skew position within the recess 42 when in the closed position. The supporting element 44, which in the embodiment shown is of exactly the same construction as the sealing element 38, holds the lid 36 horizontally within the recess 42 in the closed position so that, when the lid 36 is in the closed position, the sealing element 38, or the annular sealing lip defining the sealing element 38, surrounds the venting aperture 29 in fluid-tight manner, that is to say without tilting relative to the venting aperture 29. The supporting element 44 can of course be differently constructed, for example as a nipple-like projection or the like. It has merely a supporting function, not a sealing function.
The illustrations in
In terms of handling, the embodiment according to
As
Number | Date | Country | Kind |
---|---|---|---|
10 2006 057 090.1 | Dec 2006 | DE | national |
This application claims priority from German Patent Application No. 102006057090.1, filed on Dec. 4, 2006 and PCT Application No. PCT/EP2007/009808, filed Nov. 13, 2007, both of which are incorporated by reference herein.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2007/009808 | 11/13/2007 | WO | 00 | 7/21/2009 |