This disclosure relates generally to apparatus for supporting blind rollers, and more specifically to apparatus for supporting two blind rollers from a headrail in one of at least eight configurations, and to apparatus for supporting four blind rollers from a headrail in one of at least two configurations.
Roller blinds are well known. Such blinds are commonly used, for example, to selectively control the passage of light through openings (e.g. windows, glass doors, and the like) in residential, commercial, and industrial buildings.
Typically, many of the components used in an assembly for supporting blind rollers are designed to be assembled in a particular configuration. Accordingly, if a different configuration for the assembled blind is desired, different components may be required. For example, in a dual roller blind assembly, a configuration in which the control cords for the blinds are to be provided on the left hand side of the blinds generally requires a different set of components than would be required for a configuration in which the control cords for the blinds are to be provided on the right hand side of the blinds. This generally limits the number of possible configurations for the blind assembly once a set of components has been ordered and/or provided at a site where the blind assembly is to be installed.
Also, it is common in dual roller blind assemblies for the control cords for the blinds to be installed on the same side of the blinds. Accordingly, if it is desired to have controls for one of the blinds on one side of the assembly and controls for the other blind on the other side, this may require additional and/or custom components.
The following introduction is provided to introduce the reader to the more detailed discussion to follow. The introduction is not intended to limit or define any claimed or as yet unclaimed invention. One or more inventions may reside in any combination or sub-combination of the elements or process steps disclosed in any part of this document including its claims and figures.
In accordance with a broad aspect, there is provided an apparatus for supporting an upper blind roller and a lower blind roller from a headrail in one of at least eight configurations, the headrail having a front edge, each blind roller having a first end coupled to a first blind control mechanism, and a second end coupled to a second blind control mechanism, the apparatus comprising: a bracket having an inner face, an outer face, and a top flange for coupling the bracket to an end of the headrail, the inner face having an upper engagement projection configured to releasably secure at least one of: the first blind control mechanism for the upper blind roller in one of at least two mechanism orientations, and the second blind control mechanism for the upper blind roller, the inner face also having at least two lower engagement recesses, each lower engagement recess configured to releasably receive a lower engagement connector, the lower engagement connector configured to releasably secure at least one of: the first blind control mechanism for the lower blind roller, and the second blind control mechanism for the lower blind roller; wherein, in a first configuration: the first blind control mechanism for the upper blind roller is securable to the bracket by the upper engagement projection in a first mechanism orientation, the lower engagement connector is securable in a first of the at least two lower engagement recesses, and the first blind control mechanism for the lower blind roller is securable to the bracket by the lower engagement connector; wherein, in a second configuration: the first blind control mechanism for the upper blind roller is securable to the bracket by the upper engagement projection in the first mechanism orientation, the lower engagement connector is securable in the first lower engagement recess, and the second blind control mechanism for the lower blind roller is securable to the bracket by the lower engagement connector; wherein, in a third configuration: the second blind control mechanism for the upper blind roller is securable to the bracket by the upper engagement projection, the lower engagement connector is securable in the first lower engagement recess, and the first blind control mechanism for the lower blind roller is securable to the bracket by the lower engagement connector; wherein, in a fourth configuration: the second blind control mechanism for the upper blind roller is securable to the bracket by the upper engagement projection, the lower engagement connector is securable in the first lower engagement recess, and the second blind control mechanism for the lower blind roller is securable to the bracket by the lower engagement connector; wherein, in a fifth configuration: the first blind control mechanism for the upper blind roller is securable to the bracket by the upper engagement projection in a second mechanism orientation, the lower engagement connector is securable in a second of the at least two lower engagement recesses, and the first blind control mechanism for the lower blind roller is securable to the bracket by the lower engagement connector; wherein, in a sixth configuration: the first blind control mechanism for the upper blind roller is securable to the bracket by the upper engagement projection in the second mechanism orientation, the lower engagement connector is securable in the second lower engagement recess, and the second blind control mechanism for the lower blind roller is securable to the bracket by the lower engagement connector; wherein, in a seventh configuration: the second blind control mechanism for the upper blind roller is securable to the bracket by the upper engagement projection, the lower engagement connector is securable in the second lower engagement recess, and the first blind control mechanism for the lower blind roller is securable to the bracket by the lower engagement connector; and wherein, in an eighth configuration: the second blind control mechanism for the upper blind roller is securable to the bracket by the upper engagement projection, the lower engagement connector is securable in the second lower engagement recess, and the second blind control mechanism for the lower blind roller is securable to the bracket by the lower engagement connector.
In some embodiments, the first blind control mechanism for the upper blind roller comprises a control cord, and wherein, in the first mechanism orientation, the control cord is angled forwardly, and wherein, in the second mechanism orientation, the control cord is angled rearwardly.
In some embodiments, the inner face further comprises a front control cord separating projection positioned below and forward of the upper engagement projection, and a rear control cord separating projection positioned below and rearward of the upper engagement projection.
In some embodiments, the first lower engagement recess is positioned forward of the upper engagement projection, and the second lower engagement recess is positioned rearward of the upper engagement projection.
In some embodiments, the first blind control mechanism for the upper blind roller comprises a clutch mechanism, and the second blind control mechanism for the upper blind roller comprises an end plug.
In some embodiments, the first blind control mechanism for the lower blind roller comprises a clutch mechanism, and the second blind control mechanism for the lower blind roller comprises an end plug.
In some embodiments, the first blind control mechanisms for the upper and lower blind rollers are configured such that, in each of the first, second, third, fourth, fifth, sixth, seventh, and eighth configurations, the first blind control mechanisms are interchangeable with each other.
In some embodiments, the first blind control mechanism for the upper blind roller comprises an electric motor.
In some embodiments, the bracket is a first bracket, and the apparatus further comprises a second bracket having an inner face, an outer face, and a top flange for coupling the second bracket to another end of the headrail; the inner face of the second bracket having a second upper engagement projection configured to releasably secure at least one of: the first blind control mechanism for the upper blind roller in one of at least two mechanism orientations, and the second blind control mechanism for the upper blind roller; the inner face of the second bracket also having at least two second lower engagement recesses, each second lower engagement recess configured to releasably receive a second lower engagement connector, the second lower engagement connector configured to releasably secure at least one of: the first blind control mechanism for the lower blind roller, and the second blind control mechanism for the lower blind roller.
In some embodiments, the first and second brackets are configured such that, in each of the first, second, third, fourth, fifth, sixth, seventh, and eighth configurations, the first and second brackets are interchangeable with each other.
In another broad aspect, there is provided an apparatus for supporting first and second upper blind rollers and first and second lower blind rollers from a headrail, the headrail having a front edge, each blind roller having a first end coupled to a first blind control mechanism, and a second end coupled to a second blind control mechanism, the apparatus comprising: a pair of end brackets, each end bracket having an inner face, an outer face, and a top flange for coupling each end bracket to an opposing end of the headrail, the inner face of each end bracket having an upper engagement projection configured to releasably secure the first blind control mechanism of one of the upper blind rollers in one of at least two mechanism orientations; the inner face of each end bracket also having first and second lower engagement recesses, each lower engagement recess configured to releasably receive a lower engagement connector, each lower engagement connector configured to releasably secure the second blind control mechanism of one of the lower blind rollers; and an intermediate bracket having a pair of opposed outer faces, and a top flange for coupling the intermediate bracket to a portion of the headrail located between the opposing ends of the headrail in one of a forward orientation and a rearward orientation, the outer faces of the intermediate bracket each having an intermediate upper engagement projection for releasably securing the second blind control mechanism of one of the upper blind rollers, and an intermediate lower engagement projection for releasably securing the second blind control mechanism of one of the lower blind rollers, wherein in the forward orientation, the intermediate lower engagement projections are positioned forward of the intermediate upper engagement projections, and in the rearward orientation, the intermediate lower engagement projections are positioned rearward of the intermediate upper engagement projections; wherein, in a first configuration: the intermediate bracket is in the forward orientation, and lower engagement connectors are securable in one of the first and second lower engagement recesses of each end bracket, such that the lower engagement connectors and the intermediate lower engagement projections define a forward lower blind axis, the first blind control mechanisms for the upper blind rollers are each securable to one of the end brackets by the upper engagement projection of an adjacent end bracket in a rearward mechanism orientation, the second blind control mechanisms for the upper blind rollers are each securable to one of the intermediate upper engagement projections, the first blind control mechanisms for the lower blind rollers are each securable to one of the end brackets by the lower engagement connector secured in the adjacent end bracket, and the second blind control mechanisms for the lower blind rollers are each securable to one of the intermediate lower engagement projections; and wherein, in a second configuration: the intermediate bracket is in the rearward orientation, and the lower engagement connectors are securable in one of the first and second lower engagement recesses of each end bracket, such that the lower engagement connectors and the intermediate lower engagement projections define a rearward lower blind axis, the first blind control mechanisms for the upper blind rollers are each securable to one of the end brackets by the upper engagement projection of that end bracket in a forward mechanism orientation, the second blind control mechanisms for the upper blind rollers are each securable to one of the intermediate upper engagement projections, the first blind control mechanisms for the lower blind rollers are each securable to one of the end brackets by the lower engagement connector securable in the adjacent end bracket, and the second blind control mechanisms for the lower blind rollers are each securable to one of the intermediate lower engagement projections.
In some embodiments, for each end bracket: (i) the first lower engagement recess is offset to one side of the upper engagement projection, and (ii) the second lower engagement recess is offset to another side of the upper engagement projection.
In some embodiments, the first blind control mechanisms for the upper blind rollers each comprise a control cord.
In some embodiments, the inner face of each end bracket further comprises a first control cord separating projection positioned below and offset to one side of the upper engagement projection of that end bracket, and a second control cord separating projection positioned below and offset to another side of the upper engagement projection of that end bracket.
In some embodiments, at least one of the first blind control mechanisms comprises an electric motor.
It will be appreciated by a person skilled in the art that a method or apparatus disclosed herein may embody any one or more of the features contained herein and that the features may be used in any particular combination or sub-combination.
These and other aspects and features of various embodiments will be described in greater detail below.
For a better understanding of the described embodiments and to show more clearly how they may be carried into effect, reference will now be made, by way of example, to the accompanying drawings in which:
The drawings included herewith are for illustrating various examples of articles, methods, and apparatuses of the teaching of the present specification and are not intended to limit the scope of what is taught in any way.
Various apparatuses, methods and compositions are described below to provide an example of an embodiment of each claimed invention. No embodiment described below limits any claimed invention and any claimed invention may cover apparatuses and methods that differ from those described below. The claimed inventions are not limited to apparatuses, methods and compositions having all of the features of any one apparatus, method or composition described below or to features common to multiple or all of the apparatuses, methods or compositions described below. It is possible that an apparatus, method or composition described below is not an embodiment of any claimed invention. Any invention disclosed in an apparatus, method or composition described below that is not claimed in this document may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicant(s), inventor(s) and/or owner(s) do not intend to abandon, disclaim, or dedicate to the public any such invention by its disclosure in this document.
Furthermore, it will be appreciated that for simplicity and clarity of illustration, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the example embodiments described herein. However, it will be understood by those of ordinary skill in the art that the example embodiments described herein may be practiced without these specific details. In other instances, well-known methods, procedures, and components have not been described in detail so as not to obscure the example embodiments described herein. Also, the description is not to be considered as limiting the scope of the example embodiments described herein.
As will be discussed further below, the brackets 100a, 100b and the blind control mechanisms 20a, 20b, 30a, and 30b can be assembled in a number of configurations. This allows an assembly 1000 to be configured using the same components to support two roller blinds in one of at least eight different configurations. As will be discussed further below, the flexibility of being able to provide eight configurations using the same components may have one or more advantages over typical dual roller blind assemblies. As shown in
In the illustrated embodiment, a first blind control mechanism 20a is inserted into the hollow portion at an end 8a of the upper blind roller 10a. When inserted into blind roller 10a, the outer surface 22a of the inserted portion of the mechanism 20a is configured to engage with the inner surface of the blind roller 10a to prevent rotation of the blind roller relative to the engaged surface 22a of the mechanism 20a. Similarly, a first blind control mechanism 20b is inserted into the hollow portion at an end (not shown) of the lower blind roller 10b. When inserted into blind roller 10b, the outer surface 22b of the inserted portion of the mechanism 20b is configured to engage with the inner surface of the blind roller 10b to prevent rotation of the blind roller relative to the engaged surface 22b of the mechanism 20b.
As will be discussed further below, when assembled, each first blind control mechanism allows a user to selectively rotate the blind roller to which the mechanism is coupled relative to the end brackets 100a, 100b, in order to raise or lower a blind supported by the blind roller. Preferably, the first blind control mechanisms 20a, 20b are interchangeable with each other. For example, as shown in
Returning to
As will be discussed further below, when assembled, each second blind control mechanism allows a blind roller to which the mechanism is coupled to be rotated relative to the end brackets 100a, 100b, so that a blind supported by the blind roller may be raised or lowered. As with the first blind control mechanisms, the second blind mechanisms 30a, 30b are preferably interchangeable with each other. For example, as shown in
First and second blind control mechanisms 20, 30 may be secured to the blind rollers 10a, 10b using any suitable coupling method. For example, the first and second blind control mechanisms 20, 30 may be dimensioned to provide a friction fit when inserted into an end of a blind roller. Alternatively, or additionally, the first and second blind control mechanisms 20, 30 may be otherwise configured to be mechanically coupled to a blind roller (e.g. using a set screw or other mechanical fastener, etc.).
As shown in
When inserted into a mounting recess 31 of a second blind control mechanism, the outer surface of the upper engagement projection 110 is configured to engage with the inner surface of the mounting recess 31 to prevent rotation of the engaged surface of the recess 31 relative to the engagement projection 110. Accordingly, when a second blind control mechanism 30 is secured to upper engagement projection 110, the outer surface 32 of the inserted portion of the blind control mechanism 30 (and thereby the blind roller 10 to which the mechanism is coupled) may be rotated relative to the end bracket 100.
When inserted into a mounting recess 21 of a first blind control mechanism, the outer surface of the upper engagement projection 110 is configured to engage with the inner surface of mounting recess 21 to prevent rotation of the engaged surface of the recess 21 relative to the engagement projection 110. Accordingly, when a first blind control mechanism 20 is secured to upper engagement projection 110, a blind control cord 26 may be used to selectively rotate the outer surface 22 of the inserted portion of the blind control mechanism 20 (and thereby selectively rotate the blind roller 10 to which the mechanism is coupled) relative to the end bracket 100. In this way, blind control cord 26 may be used to raise and/or lower a blind.
Blind control cord 26 may be a rope, chain, ball chain, or any suitable mechanism that allows a user to selectively rotate blind roller 10 to raise and/or lower a blind. Alternatively, a first blind control mechanism 20 may not include a control cord, and may instead include an electric motor and suitable control circuitry (e.g. a power source, a receiver or transceiver, etc.) to allow a user to remotely raise and/or lower a blind.
Motorized blind control mechanism 50 also has a mounting recess 51 provided at the second end 54. Motorized blind control mechanism 50 may be secured to the upper engagement projection 110 and/or to the lower engagement connector 130 of a mounting bracket 100 using any suitable coupling method. For example, the recess 51 may be dimensioned to provide a friction fit when mounted on the engagement projection 110 and/or the engagement connector 130. Alternatively, an adapter (not shown) may be provided between recess 51 and engagement projection 110 and/or the engagement connector 130 engagement.
In operation, motorized blind control mechanism 50 receives a signal from a user (e.g. wirelessly via antenna 56) and, in response, uses an internal motor to rotate the outer surfaces 52a and 54a of the inserted mechanism 50 relative to the mounting recess 51, and thereby rotating the blind roller to which the mechanism is coupled relative to the end bracket 100. The motor may be driven by any suitable power source, including e.g. one or more on-board batteries or power drawn from an external power supply, such as an external battery or an AC cord that is configured to plug into a household electrical outlet. It will be appreciated that other configurations of a motorized blind control mechanism may be possible.
Returning to
Lower engagement connector 130 is dimensioned to be received within mounting recess 31 provided on second blind control mechanism 30 (see e.g. bracket 100b in
When inserted into a mounting recess 21 or 31 of a first or second blind control mechanism, respectively, the outer surface of lower engagement connector 130 is configured to engage with the inner surface of the mounting recess 21 or 31 to prevent rotation of the engaged surface of the recess 21 or 31 relative to the engagement connector 130.
First and second blind control mechanisms 20, 30 may be secured to the upper engagement projection 110 and to the lower engagement connector 130 using any suitable coupling method. For example, the recesses 21, 31 may be dimensioned to provide a friction fit when mounted on the engagement projection 110 and the engagement connector 130. As shown, upper engagement projections 110 and lower engagement connector 130 each have a square cross-sectional profile. It will be appreciated that other configurations may be possible. For example, the engagement projection and the engagement connector may have an alternative symmetrical profile (e.g. X-shaped, pentagonal, or hexagonal), or an asymmetric profile. Also, while the upper engagement projection and the lower engagement connector preferably have the same cross-sectional profile, it will be appreciated that the upper engagement projection 110 and the lower engagement connector 130 may have different profiles that still allow the engagement projections to be secured to either first blind control mechanism 20 or to second blind control mechanism 30. For example, upper engagement projection 110 may have a square profile, and lower engagement connector 130 may have an X-shaped profile.
As shown in
Since either a first blind control mechanism 20 or a second blind control mechanism 30 may be secured to upper engagement projection 110, and since either a first blind control mechanism 20 or a second blind control mechanism 30 may be secured to lower engagement connector 130 (which itself may be secured to an end bracket 100 in either of the lower engagement recesses 124, 122), an assembly 1000 may be configured to support two roller blinds in a number of different configurations using the same components.
For example, as shown in
Also shown in
Another configuration is shown in
Another optional control cord guide 330 is shown in
Since each bracket 100, lower engagement connector 130, and any two of first or second blind control mechanisms 20, 30 can be assembled in a number of configurations, an assembly 1000 may be configured using the same components to support two roller blinds in one of at least eight different configurations.
For example, in the configuration shown in
In another configuration, as shown in
In another configuration, as shown in
In another configuration (not shown), the lower blind roller 10b is secured in a rearward position, the first blind control mechanism 20a (and control cord 26a) for the upper blind roller is on the right hand side of the blinds 12a, 12b, and the first blind control mechanism 20b (and control cord 26b) for the lower blind roller is on the left hand side of the blinds 12a, 12b.
In another configuration (not shown), the lower blind roller 10b is secured in a forward position, the first blind control mechanism 20a (and control cord 26a) for the upper blind roller is on the left hand side of the blinds 12a, 12b, and the first blind control mechanism 20b (and control cord 26b) for the lower blind roller is on the right hand side of the blinds 12a, 12b.
In another configuration (not shown), the lower blind roller 10b is secured in a rearward position, the first blind control mechanism 20a (and control cord 26a) for the upper blind roller is on the left hand side of the blinds 12a, 12b, and the first blind control mechanism 20b (and control cord 26b) for the lower blind roller is on the right hand side of the blinds 12a, 12b.
In another configuration (not shown), the lower blind roller 10b is secured in a forward position, and the first blind control mechanisms 20a, 20b (and their control cords 26a, 26b) are on the left hand side of the blinds 12a, 12b.
In another configuration (not shown), the lower blind roller 10b is secured in a rearward position, and the first blind control mechanisms 20a, 20b (and their control cords 26a, 26b) are on the left hand side of the blinds 12a, 12b.
As noted above, the flexibility of being able to provide eight configurations using the same components may have one or more advantages over typical blind assemblies. For example, this may reduce the number of components required to be manufactured and/or stocked. Also, this may simplify the installation procedure, as an installer will not be required to be familiar with as many different components. Also, this may provide additional options at the installation stage, as the same components that have been provided in anticipation of being installed in one configuration (e.g. with control cords on the right) may be installed in another configuration (e.g. with control cords on the left). This may allow a number of different configurations to be trialed on site to assist in selecting a preferred configuration.
Assembly 1000 may be provided with optional fascia end caps 210, 220. These fascia end caps may provide a pleasing aesthetic appearance to the blind assembly. Fascia end caps 210, 220 may be secured to the brackets 100a, 100b using any suitable coupling method. For example, end caps 210, 220 may be provided with one or more projections on their respective inner faces, the projections being dimensioned to provide a friction fit when inserted into complementary recesses on the outer face 104 of an end bracket 100 (e.g. bores 105 shown in
Additionally, or alternatively, assembly 1000 may be provided with one or more optional fascia plates. For example, as shown in
Blind rollers 10a, 10b may be used to support a blind comprising any suitable blind material, including an opaque or ‘black-out’ blind (that blocks all or substantially all light), a translucent blind (that allows some light to pass through the blind material), and the like.
For example, as shown in
As shown in
As shown in
As shown in
Each outer face 602, 604 also has a lower engagement projection 630 extending therefrom. Lower engagement projection 630 is dimensioned to be received within a mounting recess 31 provided on a second blind control mechanism 30. Lower engagement projection 630 may also be dimensioned to be received within a mounting recess 21 provided on a first blind control mechanism 20.
Intermediate bracket 600 also has a top flange 650. Flange 650 may be used to couple the bracket 600 to an intermediate portion of headrail 400 using in any suitable fashion. For example, flange 650 may be dimensioned to provide a friction fit when inserted into the profile of headrail 400, e.g. by inserting the flange at the end of the profile and sliding it into the intermediate position, and/or by positioning bracket 600 at the intermediate position and rotating bracket 600 from an orientation in which flange 650 does not engage the profile of headrail 400 to an orientation in which that flange 650 engages the profile of headrail 400. Alternatively, or additionally, flange 650 may be otherwise configured to be mechanically coupled to headrail 400 (e.g. using a set screw or other mechanical fastener, etc.).
As shown, the upper engagement projections 610 are axially aligned with each other, and the lower engagement projections 630 are also are axially aligned with each other. However, the lower engagement projections 630 are horizontally offset from the upper engagement projections 610. Accordingly, intermediate bracket 600 may be secured to the headrail 400 in either a forward orientation (in which the lower engagement projections 630 are offset forwardly of the upper engagement projections 610, as shown in
Since intermediate bracket 600 may be secured to the headrail 400 in either a forward or rearward orientation, and since lower engagement connectors 130a, 130b may be secured to the end brackets 100a, 100b in either of that brackets lower engagement recesses 124, 122, an assembly 2000 may be configured to support four roller blinds in one of at least two different configurations using the same components.
For example, as shown in
In a second configuration (not shown), the intermediate bracket 600 is secured to the headrail in a rearward orientation, a lower engagement connector 130a is inserted into lower engagement recess 122a of bracket 100a, and a lower engagement connector 130b is inserted into lower engagement recess 124b of bracket 100b In this configuration, the lower blind rollers 10b, 10d are secured in a rearward position (i.e. closer to a window being covered) relative to the upper blind rollers 10a, 10c.
Assembly 1000 or 2000 may be secured to a structure to position blinds 12a, 12b in a desired position, e.g. relative to a window, glass door, and the like. Preferably, headrail 400 is secured to a wall and/or a ceiling, and the remainder of assembly 1000 or 2000 is supported directly or indirectly from headrail 400. Headrail 400 may be secured using any suitable method known in the art.
For example, as shown in
As used herein, the wording “and/or” is intended to represent an inclusive-or. That is, “X and/or Y” is intended to mean X or Y or both, for example. As a further example, “X, Y, and/or Z” is intended to mean X or Y or Z or any combination thereof.
While the above description describes features of example embodiments, it will be appreciated that some features and/or functions of the described embodiments are susceptible to modification without departing from the spirit and principles of operation of the described embodiments. For example, the various characteristics which are described by means of the represented embodiments or examples may be selectively combined with each other. Accordingly, what has been described above is intended to be illustrative of the claimed concept and non-limiting. It will be understood by persons skilled in the art that other variants and modifications may be made without departing from the scope of the invention as defined in the claims appended hereto. The scope of the claims should not be limited by the preferred embodiments and examples, but should be given the broadest interpretation consistent with the description as a whole.