Korean Patent Application No. 10-2015-0107298, filed on Jul. 29, 2015, in the Korean Intellectual Property Office, and entitled: “Apparatus Generating Extreme Ultraviolet Light and Exposure System Including the Same,” is incorporated by reference herein in its entirety.
1. Field
Example embodiments relate to an apparatus generating extreme ultraviolet (EUV) light and an exposure system including the same, and in particular, to an apparatus generating extreme ultraviolet light and a system configured to perform an exposing process using extreme ultraviolet light.
2. Description of the Related Art
A photolithography process may include a photoresist coating step of forming a photoresist layer on a semiconductor substrate, a soft-bake step of curing the photoresist layer (e.g., by removing solvent from the photoresist layer), an exposure step of transcribing an image of photomask patterns onto the cured photoresist layer, a development step of developing the photoresist layer to form photoresist patterns, and a post-bake step of curing photoresist patterns. As the reduction in pattern size of a semiconductor device continues, it is necessary to reduce the wavelength of light used for the exposure step, and thus, extreme ultraviolet light is being currently used for the exposure step. For example, the extreme ultraviolet light is used for some exposure or test steps.
According to example embodiments, an extreme ultraviolet (EUV) light generation apparatus may include a source supplying unit in a chamber, the source supplying unit including a source material for generation of extreme ultraviolet light, a plasma generator to generate plasma from the source material, an optical unit in the chamber, and at least one protection film adjacent to the optical unit, the at least one protection film including at least one of graphite or graphene.
According to example embodiments, an exposure system may include a light source system configured to generate light, an optical system configured to control and pattern the light, and a substrate system configured to perform an exposure process on a substrate using the patterned light. The light source system may include a source supplying unit, a plasma generating unit configured to generate plasma from a source material supplied from the source supplying unit, a chamber providing a room for generation of the light, an optical unit provided in the chamber and configured to generate the light, a first protection film provided in the chamber to protect the optical unit from the light. The first protection film may include at least one of graphite or graphene.
According to example embodiments, an EUV generation apparatus may include a vacuum chamber, a source unit supplying a source material into the vacuum chamber, a light source configured to generated light including extreme ultraviolet light from the source material, an optical unit configured to allow the extreme ultraviolet light of the light to pass therethrough, and a protection film configured to protect the optical unit from the extreme ultraviolet. The protection film may include graphene.
According to example embodiments, a system for a chamber for generating extreme ultraviolet (EUV) light includes an optical unit in a light path of the generated extreme ultraviolet light, and at least one protection film in the light path of the extreme ultraviolet light before the optical unit, the at least one protection film including at least one of graphite or graphene.
Features will become apparent to those of ordinary skill in the art by describing in detail exemplary embodiments with reference to the attached drawings, in which:
Referring to
The chamber 11 may provide a room R, in which the EUV light is generated. The chamber 11 may be a vacuum chamber. Although not shown, the chamber 11 may include a vacuum pump, a vacuum gauge, and so forth. The use of the vacuum chamber may make it possible to prevent a fraction of the EUV light generated therein from being absorbed, e.g., by air molecules. In some embodiments, an EUV light L2 may be generated using high temperature plasma P, and thus, inner parts of the chamber 11 may be formed of at least one material that can be prevented from being damaged by the high temperature plasma P.
The source supplying unit 12 may supply a source for generating the EUV light. The source supplying unit 12 may be provided in the chamber 11. In some embodiments, the source supplying unit 12 may serve as a target 12A. For example, the target 12A may contain a solid source material. As an example, the source material may be provided on a surface of the target 12A. The source material may contain at least one of, e.g., xenon (Xe), lithium (Le), tin (Sn), neon (Ne), argon (Ar), or compounds thereof. In
The plasma generator 13 may produce, e.g., generate, plasma P from the source material. The plasma generator 13 may be provided outside the chamber 11. Referring to
The optical unit 15 may be disposed in the chamber 11. The optical unit 15 may be configured to extract the EUV light L2 from the light L1. The optical unit 15 may include a filter 14A and a condenser 14B, e.g., the filter 14A and condenser 14B may be spaced apart from each other to define a space therebetween for generating the plasma P. The condenser 14B may be configured to gather the light L1 produced from the plasma P. For example, the condenser 14B may be configured to reflect a fraction of the light L1 incident thereon toward the filter 14A, so the reflected light L1 is focused through the filter 14A to emit the EUV light L2, e.g., of a predetermined wavelength. In some embodiments, the condenser 14B may be provided to have an antenna shape with an opening O, e.g., the opening O may be positioned to allow the laser beam LB therethrough. This shape of the condenser 14B may allow the light L1 produced from the plasma P to be gathered, e.g., and reflected back toward the filter 14A, as described above. The filter 14A may be configured to allow the reflected light L1 (from the condenser 14B) to pass therethrough to emit the EUV light L2. The filter 14A may include a zirconium-containing component.
The protection film 16 may be disposed in the chamber 11. The protection film 16 may be configured to protect the optical unit 15 against the light generated by the plasma P, e.g., light L1 that includes wavelengths corresponding to EUV light. As an example, the protection film 16 may protect the optical unit 15 against thermal energy and debris which may be produced as a result of generating the plasma P, e.g., against generated light L1 that includes wavelengths corresponding to EUV light. In addition, the protection film 16 may be configured to minimize or reduce transmittance of light having a wavelength that is different from that of the EUV light L2. The protection film 16 may be formed of or include graphite (C). The protection film 16 may include a graphite-containing film or graphene. The protection film 16 may have a thickness d of about 0.1 nm to 300 nm.
For example, the protection film 16 may include graphene and a frame supporting the graphene. Except for the frame, there may be no need for any other supporter to be provided in the protection film 16. When viewed along a propagation path of light from the condenser 14B toward the filter 14A, the protection film 16 may be disposed in front of the optical unit 15. For example, as shown in
For example, the protection film 16 may be disposed spaced apart from the optical unit 15. As an example, as shown in
In another example, the protection film 16 may be coupled to the optical unit 15. As an example, as shown in
Although not shown, the chamber 11 may include a gas spraying unit, which is configured to spray gas toward the source material, thereby preventing adsorption of particles produced from the source material. The chamber 11 may further include, e.g., a pulse-width controller.
According to the current embodiment, as illustrated in
According to the current embodiment, as illustrated in
The EUV generation apparatus 10E of
The protection film 16 contain graphite (C), e.g., the protection film 16 may contain graphene. Hereinafter, graphene will be compared with a material for the optical unit 15, e.g., with zirconium (Zr) of the filter 14A.
The zirconium has Mohs hardness of about 5, thermal conductivity of about 22.6 W/mK, and Young's modulus of about 88 Gpa. In contrast, the graphene has Mohs hardness higher than that of zirconium (Zr). For example, the hardness of the graphene may be higher than two times that of a diamond having Mohs hardness of about 10. Accordingly, the use of the graphene may make it possible to prevent damage caused by debris.
Also, the graphene has high thermal conductivity. For example, the thermal conductivity of the graphene may range from about 3000 W/mK to about 50000 W/mK. Accordingly, the use of the graphene may make it possible to reduce damage caused under high temperature process environment.
In addition, the graphene has a high Young's modulus. For example, the graphene may have Young's modulus of about 1300 GPa. Accordingly, the use of the graphene may make it possible to reduce damage caused by a change in process pressure.
In other words, the graphene may have physical properties superior to a material constituting the optical unit 15. Accordingly, when the protection film 16 formed of, e.g., consisting essentially of, graphene is positioned in front of a zirconium filter, e.g., between EUV light and the zirconium filter, damage to the zirconium filter may be prevented or substantially minimized.
In some embodiments, the graphene may be provided to have a thickness d ranging from about 0.1 nm to about 30 nm. Referring to
Referring to
Referred to
In other words, the use of the protection film 16 may make it possible to protect the optical unit 15 against EUV light, e.g., light L1 that includes the EUV light L2. Accordingly, it is possible to increase a replacement period of the optical unit 15. As a result, it is possible to reduce down-times of the EUV light generation apparatuses 10A and 10B and, consequently, to improve process efficiency.
According to example embodiments, as illustrated in
Here, the expression “in front of” may be construed based on a propagation direction of the EUV light. For example, the expression “a first object is disposed in front of a second object” may be used to express that the first object is positioned adjacent to the second object to allow the light to be incident onto the second object through the first object. The first protection film 16A may be configured to protect the filter 14A from the EUV light. The second protection film 16B may be configured to protect the condenser 14B from the EUV light. In some embodiments, a plurality of first protection films 16A and a plurality of second protection films 16B may be provided in the chamber 11. When viewed along the propagation path of the light L1, the first protection film 16A may be disposed to be overlapped with the second protection film 16B, and this may make it possible to prevent or suppress the EUV light generation apparatus 10F from being affected by the EUV light.
While two protection films 16A and 16B for protecting the condenser 14B and the filter 14A are illustrated in
The light source system 10 may be configured to generate light. The light generated by the light source system 10 may be used for an exposure process on the substrate W. In some embodiments, the light source system 10 may be configured to generate extreme ultraviolet (EUV) light. As an example, the light source system 10 may be configured to generate EUV light having a wavelength range from about 10 nm to about 50 nm. For example, the light source system 10 may be configured to generate EUV light having a wavelength of about 13.5 nm. It is noted that the chamber 11 is not illustrated in
The optical system 20 may include an illuminating optical system 30, a mask system 40, and a projecting optical system 50. The optical system 20 may control and pattern the light. For example, the optical system 20 may control the propagation path of the light or intensity profile. The illuminating optical system 30 may be configured to transmit light from the light source system 10 to the mask system 40. The mask system 40 may be configured to pattern the light incident from the illuminating optical system 30. The projecting optical system 50 may be configured to transmit the patterned light from the mask system 40 to the substrate system 60.
The illuminating optical system 30 may include a first reflecting member 34. The first reflecting member 34 may include a mirror. As an example, the first reflecting member 34 may be a multi-layered mirror. The first reflecting member 34 may include a plurality of first sub reflecting members 34a, 34b, 34c, and 34d.
The mask system 40 may include a reticle 42 provided with circuit patterns and a reticle stage 44 supporting the reticle 42. The mask system 40 may be configured to pattern light incident from the illuminating optical system 30. For example, the mask system 40 may be configured to selectively reflect light incident from the illuminating optical system 30. The mask system 40 may be configured to allow the patterned light to be incident into the projecting optical system 50.
The projecting optical system 50 may include a second reflecting member 54. The projecting optical system 50 may be configured to realize a reduction projection lithography process. The illuminating optical system 30 and the projecting optical system 50 may be connected to each other (e.g., in a single housing). In certain embodiments, the illuminating optical system 30 and the projecting optical system 50 may be provided in different housings, respectively. The second reflecting member 54 may include at least one mirror. As an example, the second reflecting member 54 may be a multi-layered mirror. The second reflecting member 54 may include a plurality of second sub reflecting members (e.g., 54a, 54b, 54c, 54d, 54e, and 54f).
The substrate system 60 may include a supporting member 62. The substrate W may be loaded on a top surface of the supporting member 62. The supporting member 62 may further include a clamp immobilizing the substrate W. In certain embodiments, the supporting member 62 may be configured to support and immobilize the substrate W using a vacuum suction or electrostatic force. The light transmitted from the optical system 20 may be used to expose the substrate W and thereby to form patterns on the substrate W. A suction line 64 may be provided in the supporting member 62. The suction line 64 may be configured to remove contaminants from the substrate W (for example, by vacuum suction).
The optical system 20 of
So far, an exposure system according to example embodiments has been exemplarily described with reference to the exposure systems 1A and 1B, in which one of the EUV light generation apparatuses 10A through 10F is provided. However, the EUV generation apparatuses 10A through 10F. As an example, the EUV generation apparatuses 10A through 10F may be used to realize a testing system using extreme ultraviolet light. For example, the EUV generation apparatuses 10A through 10F may be used to test a reticle using extreme ultraviolet light. In addition, although the illuminating optical system 30 and the projecting optical system 50 of the exposure system 10B has been described to include protection films, the mask system 40 may also be configured to include at least one protection film. According to example embodiments, the exposure systems 1A and 1B have been described to include the light source system 10, the optical system 20, and the substrate system 60 provided in the chamber 2, but each of the light source system 10, the optical system 20, and the substrate system 60 may be configured to have its own vacuum chamber. In addition, the protection film (e.g., containing graphene) may be disposed not only in front of the optical components but also in other regions, if such other regions are affected by the extreme ultraviolet light.
By way of summation and review, most materials have high absorption to EUV light. Thus, in the case of using EUV light, a reflective optical system, not a transmissive optical system (e.g., lens), should be adopted. However, the use of EUV light may lead to technical difficulties (e.g., high temperature heating or debris), which result in rapid deterioration of optical components and the consequent reduction in lifetime of the optical system.
Therefore, according to example embodiments, a graphene-containing protection film may be disposed in front of optical components of an EUV light generation apparatus, so it may be possible to prevent the optical components from being damaged in a process of generating or transferring extreme ultraviolet light. In addition, due to good characteristics (e.g., high hardness, good heat resistance, and good pressure resistance) of graphene, it is possible to increase a replacement period of the optical components and reduce a down-time of an EUV generation apparatus.
Accordingly, an EUV light generation apparatus (and an exposure system including the same) according to example embodiments may generate EUV light while preventing optical components from being damaged. Further, the EUV light generation apparatus allows the exposure system to be run with reduced downtime and improved process efficiency.
Example embodiments have been disclosed herein, and although specific terms are employed, they are used and are to be interpreted in a generic and descriptive sense only and not for purpose of limitation. In some instances, as would be apparent to one of ordinary skill in the art as of the filing of the present application, features, characteristics, and/or elements described in connection with a particular embodiment may be used singly or in combination with features, characteristics, and/or elements described in connection with other embodiments unless otherwise specifically indicated. Accordingly, it will be understood by those of skill in the art that various changes in form and details may be made without departing from the spirit and scope of the present invention as set forth in the following claims.
Number | Date | Country | Kind |
---|---|---|---|
10-2015-0107298 | Jul 2015 | KR | national |