This application claims the priority of Korean Patent Application No. 2004-1103, filed on Jan. 8, 2004, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
1. Field of the Invention
The present invention relates to a deposition apparatus, and more particularly, to an apparatus of depositing a thin film with high uniformity, which is simplified in a structure to reduce the malfunctioning rate.
2. Description of the Related Art
In a sputtering method of forming a thin film on a wafer, a top surface area of a deposition boat must be twice that of the wafer to maintain the uniformity of the thin film above a predetermined level. This causes a size of a vacuum chamber to be increased.
In an electron-beam deposition method that can use a deposition boat that is smaller than that used for the sputtering method, since a distance between the deposition boat and the wafer must be enough long, the size problem of the vacuum chamber is not still solved.
To solve the above-described problems, a thermal deposition method using a resistance heating has been proposed. In the thermal deposition method, deposition material such as metal in a deposition boat is vaporized by electrical resistance heat to deposit the metal on the wafer disposed above the deposition boat. However, this method has problems that an enough distance between the deposition boat and the wafer is still required and density of the thin film is low.
As shown in the drawing, the conventional wafer-transfer device 300 comprises a plurality of arms 310, 320 and 330 and a main control circuit 306 controlling the arms 310, 320 and 330. Each of the arms 310, 320 and 330 comprises a control circuit 316 (326, 336), an encoder 312 (322 and 332) and a driving motor 313 (323 and 333). The uppermost arm 330 is provided with a wafer guide 340 on which a wafer 214 is loaded. A motor 345 for rotating the wafer is mounted on the wafer guide 340. The arms 310, 320 and 330 are moved by the driving motors 313, 323 and 333 in accordance with the control of the control circuits 306, 316, 326, and 336, thereby displacing the wafer above a deposition boat.
However, when the deposition is performed using a deposition apparatus with the conventional wafer-transfer device, there is a problem of a regular maintenance for a band, a motor and a wiring as the wiring and driving devices are disposed between joints of each arm. Particularly, since the conventional wafer-transfer device 300 is exposed to vaporized metal, the metal may be deposited on the components, causing the malfunction of the wafer-transfer device 300 or increasing the defective rate.
In addition, as shown in
The present invention provides a deposition apparatus having a wafer-transfer device with a simple structure, thereby reducing the defective rate and saving the processing time.
Also, the present invention provides a deposition apparatus that can perform a high uniformity deposition.
In an aspect of the present invention, there is provided a deposition apparatus comprising: a deposition boat installed in the vacuum chamber to vaporize the deposition material; a wafer guide having a rotational member which is rotated together with the wafer; a wafer-rotation device rotating the rotational member when the wafer guide approaches; and a wafer-transfer device which reciprocates the wafer guide between an inlet of the vacuum chamber and the wafer-rotation device via the deposition boat.
The deposition apparatus of the present invention may further include a deposition barrier formed between the deposition boat and the wafer-transfer device vertically to prevent the deposition material from being deposited on the wafer-transfer device.
According to an embodiment of the present invention, the wafer-transfer device comprises a first driving motor installed on an external side of the vacuum chamber; and a transferring shaft rotated by the first driving motor, the transferring shaft being installed in the vacuum chamber in parallel with a direction where the wafer guide moves.
According to an embodiment of the present invention, the wafer guide comprises a housing provided with a central opening; a circumferential groove formed on an inner circumference of the central opening to receive the rotational member; an absorber for absorbing vibration incurred when the rotational member rotates; and a wafer guide support for fixing the wafer guide on the wafer-transfer device, wherein the rotational member is provided with a circular opening.
Preferably, the absorber comprises a plurality of holes formed on a bottom of the circumferential groove formed on the inner circumference of the housing; an absorbing spring inserted in each of the holes; and a ball disposed on the absorbing spring to contact the rotational member.
According to an embodiment of the present invention, the wafer-rotation device comprises a driver unit engaging with the rotational member of the wafer guide to rotate the wafer; and a docking absorber for attenuating impact incurred when the driver unit is engaged with the rotational member. Preferably, the driver unit comprises a driving shaft vertically installed on the bottom of the vacuum chamber; a driving gear formed around the driving shaft to rotate together with the driving shaft; a first driven gear engaged with the driving gear to rotate together with the driving gear; a driven shaft engaged with the first driven gear, the driven shaft having a lower end passing over a center of the first driven gear and extending near the bottom of the vacuum chamber; and a second driven gear coupled to an upper end of the driven shaft and engaged with the rotational member to rotate together with the rotational member.
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
40
The present invention will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art.
As shown in the drawings, the inventive deposition apparatus comprises a deposition boat 10, a wafer guide 20, a wafer-transfer device 30, a deposition barrier 50, and a wafer-rotation device 60, all of which are disposed in a vacuum chamber 40.
To solve the problems of the above-described conventional deposition apparatus, as shown in
A width P of the slot 16 may be in a range of 1-500 μm. As the deposition material vaporized in the deposition boat 10 passes through the parallel slots 16, the vaporized material is not dispersed but advanced straight. As a result, a distance between the deposition boat 10 and the wafer can be significantly reduced, thereby reducing the size of the vacuum chamber of the deposition apparatus.
Meanwhile, the wafer-transfer device 30 reciprocally moves the wafer guide 20 in a horizontal direction above the deposition boat 10 such that the vaporized material can be uniformly deposited on a lower surface of the wafer 24 disposed on the wafer guide 20. Therefore, the wafer-transfer device 30 may be simply designed to provide only a horizontal motion of the wafer guide 20 unlike a conventional wafer-transfer device that performs a complex motion with arms of complex structure.
That is, the wafer-transfer device 30 may be formed of an actuator provided with a transferring shaft (i.e., a ball screw) rotated by a driving motor (not shown). That is, as shown in
Alternatively, the wafer-transfer device 30 of the present invention may be formed of a linear motor. However, the present invention is not limited to the actuator or the linear motor. Any devices that can horizontally move the wafer guide 20 in the vacuum chamber 30 can be employed as the wafer-transfer device 30.
The deposition apparatus of the present invention has a deposition barrier 50 formed between the deposition boat 10 and the wafer-transfer device 30 to prevent the vaporized deposition material from being deposited on the wafer-transfer device 30. As shown in
As there is provided the deposition barrier 50 between the deposition boat 10 and the deposition barrier 50, as shown in
As shown in the drawings, the wafer guide 20 comprises a housing 21, a rotational member 26 rotating together with the wafer 24 loaded thereon, the rotational member 26 being provided with a circular opening, balls 28 supporting the rotation of the rotational member 26, absorbing springs 29 functioning as an absorber, and wafer support projections 25 formed on an outer edge of the rotational member 26.
The housing 21 is provided with a central opening through which the vaporized deposition material passes to be deposited on the lower surface of the wafer 24. A circumferential groove in which the rotational member 26 is inserted is formed on an inner circumference of the opening of the housing 21. The rotational member 26 has an outer diameter greater than that of the opening of the housing 21. Here, as shown in
When the wafer guide 20 horizontally moves to reach a wafer-rotation device 60 that will be described later, the rotational member 26 is engaged with the wafer-rotation device 60 to rotate together with the wafer 24. Accordingly, at least a portion of the rotational member 26 is, as shown in
The outer circumference of the rotational member 26 is designed to be engaged with the wafer-rotation device 60. That is, the outer circumference of the rotational member 26 is provided with, for example, a saw tooth gear. However, the present invention is not limited to this case. Any structures that can be engaged with the wafer-rotation device 60 will be possible for the present invention.
Meanwhile, the wafer support projections 25 are circumferentially formed extending from the rotational member 26. The wafer support projections 25 function to support the wafer 24 so that, when the rotational member 26 rotates, the wafer 24 disposed on the rotational member 26 can rotate together with the rotational member 26 without being swayed. Accordingly, the wafer support projections 25 are formed spacing away from a central axis of the rotational member 26, the spacing distance corresponding to a radius of the wafer 24 so that an outer circumference of the wafer closely contacts the wafer support projections 25. At this point, the inner walls of the wafer support projections 25 may be designed having a curvature identical to that of the wafer 24. In the drawings, although a plurality of wafer support projections 25 spaced from each other at a predetermined distance are shown, the present invention is not limited to this case. Alternatively, a single circular projection may be formed along an outer edge of the rotational member 26.
An absorber for absorbing vibration of the rotational member 26 while aiding the rotation is installed in the housing 21 under the rotational member 26. That is, the absorber is provided to allow the rotational member 26 to effectively rotate even when a surface of the rotational member 26 becomes uneven due to the adhering of the deposition material. Therefore, the absorber comprises the absorbing springs 29 and the balls 28 that are inserted into holes formed through a bottom of the circumferential groove formed along the inner circumference of the housing 21.
Referring to
The wafer-rotation device 60 will be described hereinafter with reference to
The wafer-rotation device 60 functions to rotate the wafer 24 by 90° so as to allow the wafer 24 that is firstly deposited to be further uniformly deposited while passing over the deposition boat 10. That is, as shown in
The driver unit is connected to a driving device (not shown) on a bottom of the vacuum chamber 40. The driver unit comprises a driving shaft 61 vertically installed on the bottom of the vacuum chamber 40, a driving gear 62 formed around the driving shaft 61 to rotate together with the driving shaft 61, a first driven gear 63 engaged with the driving gear 62 to rotate together with the driving gear 62, a driven shaft 65 engaged with the first driven gear 63, the driven shaft 65 having a lower end passing over a center of the first driven gear 63 and extending near the bottom of the vacuum chamber 40, and a second driven gear 67 coupled to an upper end of the driven shaft 65 and engaged with the rotational member 26 to rotate together with the rotational member 26.
The docking absorber comprises a driven shaft support ring 72 inserted around the driven shaft 65 between the first and second driven gears 63 and 67, two absorbing shafts 66 formed around the driven shaft support ring 72 to be symmetrical in a vertical direction with respect to the driven shaft 65, an absorbing shaft supports 64 rotatably supporting the absorbing shafts 66 so that, when it is docked with the wafer guide 20, the driven shaft 65 rotates toward the inner wall of the vacuum chamber 40 based on the absorbing shafts 66, docking absorbing springs 69 fixed between the inner wall of the vacuum chamber 40 and the driven shaft 65 to bias the driven shaft 65 rotated toward the inner wall of the vacuum chamber 40 to the initial position, and spring supports 68 formed on the inner wall of the vacuum chamber 40 to support the docking absorbing springs 69.
The driven shaft 65 is designed to rotate around its axis as well as to rotate around absorbing shafts 66. At this point, the driven shaft support ring 72 inserted around the driven shaft 65 is designed to rotate and vertically moves based on the absorbing shaft 66 but not to rotate based on the driven shaft 65.
At this point, in order to prevent the driven shaft 65 from falling down toward a center of the vacuum chamber 40, as shown in
The operation of the above-described deposition apparatus of the present invention will be described more in detail hereinafter.
Referring first to
At this point, the wafer-transfer device 30 is operated to allow the wafer guide 20 to horizontally pass above the deposition boat 10 as shown in
As shown in
When the wafer is rotated at a desired angle, the wafer-transfer device 30 is operated again to move the wafer guide 20 to the inlet 45 of the vacuum chamber 40. At this point, the rotated wafer 24 passes again above the deposition boat 10, the deposition material may be further uniformly deposited on the bottom of the wafer 24. When the wafer guide 20 reaches the inlet 45, the wafer 24 is unloaded and a new wafer is loaded.
As described above, in the present invention, since the deposition apparatus is designed having a simple structure, a variety of malfunction causes may be eliminated and the maintenance is easy. Accordingly, the deposition process can be effectively realized, reducing the defective rate and saving the deposition time.
Furthermore, since the wafer guide of the present invention is designed to rotate together with the rotational member, the separation of the wafer from the wafer guide can be prevented. Therefore, there is no need for separation detecting sensors, simplifying the structure of the deposition apparatus. In addition, the defective caused by the separation of the wafer from the rotational member can be reduced.
In addition, there is provided the deposition barrier in the vacuum chamber, preventing the deposition material from being deposited on the wafer-transfer device.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
Number | Date | Country | Kind |
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10-2004-0001103 | Jan 2004 | KR | national |