The present invention relates to augmented reality smart glasses, or near-to-eye displays, with an optical system for generating a virtual image in the user's field of view.
There are numerous smart glasses products on the market, but due to the optical design and some other factors, current smart glasses are either bulky, or heavy, or otherwise cannot be shaped like a pair of regular glasses. These factors hindered the adoption by general consumers.
The object of this invention is to provide a solution for lightweight smart glasses, enabling smart glasses to look like a normal pair of glasses, with minimal number of components, highly transmissive, easy to carry, and easy to manufacture.
This invention discloses optical imaging solutions for generating a virtual image in the user's field of view, with a minimal number of components that are easy to manufacture.
The outside layer maybe curved, take the shape of regular sunglasses lenses. The inside layer maybe flat or curved. Both layers may be attached to the glasses frame. When the outside layer is curved and the inside layer is flat, a chamber will be formed in the middle of the assembly, which can provide enough space for the transparent thin film; the bottom and sides of the assembly are narrow, can be fitted into a frame that resemble regular sunglasses. Its not necessary for either of the two layers to be attached to the glasses frame all around, and inside layer may not need to overlap completely with outside layer.
The term “thin film” used in this document refer to a thin plate structure that can serve as a half-mirror. It can be made of polycarbonate, glass, or other transparent materials. It is rigid enough to hold the planar shape without wobbling. It can be coated to increase the reflection rate, in this case, we can refer it as beam splitter plate. Or we can use a beam splitter cube, in this case, the transparent thin film can refer to the beam splitting surface inside a beam splitter prism.
The transparent thin film is placed slantly, in a way such that it can reflect light originated from an imaging source (which can be placed above or upside of the thin film) to eye. In a variant arrangement, the thin film is slanted in a way such that it can reflect light from an imaging source placed on the left side (or right side) of the thin film to eye. The imaging source can be a micro display using technologies such as OLED, Micro-LED, LCOS, LCD, DLP, etc., and the light originated from the imaging source may pass through some optical systems before reaching the transparent thin film.
Outside layer can be curved like in regular sunglasses or prescription glasses. It can be clear, or tinted to different color/shades, or use transition (photochromic) lenses. Either outside layer or inside layer can also be coated such that they could block blue light, or UV light. In addition, either outside layer or inside layer can be prescription lenses; it can use prescription lenses from regular eye care stores. Smart glasses constructed like in this embodiment can be cleaned/wiped in same way as for regular glasses.
Lights from real world scene pass through the outside layer, thin film, and the inside layer, then reach the eye. Since all three can be transparent, this structure yield to high transmissive rate for outside light, which is important for AR smart glasses in certain use cases.
Likewise, lights reflected from the face, eye etc. can pass through the inside layer, thin film, and the outside layer, reach eyes of surrounding people; thus, surrounding people can see the eyes of the user who wear the smart glasses, the glasses lens appear transparent to them; thin film is hardly noticeable, and the glasses lens appears like regular glasses lens.
As mentioned earlier, the transparent thin film can be coated to increase the reflection/transmission ratio. In this case, it sacrifices the transparency but increases the brightness of the virtual image from the imaging source; in another word, it reduces the brightness requirement of the imaging source.
The transparent thin film may be flat or curved. It can be a concave reflector (parabola or freeform), in which case, it can help to add magnification power for the optic system or help to reduce optical abrasions. The transparent thin film can also be convex reflector, in which case, it will help to expand the eye box.
The transparent thin film can be a small piece as in
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In this embodiment, one advantage is that light from display is invisible from outside of the glasses. Surrounding people won't be able to tell what's showing on the display, or to tell if the display is on or not.
In certain use cases of smart glasses, such as in outdoors, it is desirable to increase the thin film's reflection rate of the display light toward the eye. One way to do this is to use polarization beam splitter plate as the thin film. It still appears transparent, but the reflection rate for polarized light in specific direction can reach more than 90%. This is especially suited for LCD or LCOS displays, light from which are polarized. Another method is to adjust the incident angle of the light coming from the display.
In pictures and texts for describing this embodiment, the display and the optical lens are located above the eye. They can also be located below the eye, or between nose and the eye, or between temple and the eye.
There are multiple ways to mount the thin film inside and without impact the transparent appearance of the structure. It can be either mounted on the optical lenses, or we can extend the thin film toward nose pad and mount it on the frame nearby the nose pad; or extend both ways, one side mounted on the frame nearby nose pad, the other end mounted on the frame nearby the arm hinge.
If the thin film is extended toward the arm hinge side, lights coming from the back side of the user may reach the thin film and reflected to user's eye. To prevent this, we can use linear polarized film as the inside layer of the transparent shell assembly and add a quarter wave plate between the thin film and the inside layer. In this way, when the light from back side passes the inside layer and the quarter wave plate, reflected by the thin film, pass the quarter wave plate again, it will not be able to pass the inside layer (linear polarized film) and cannot reach the eye.
To achieve bigger field of view, longer distance between the display and the optical lenses may be required. There are multiple ways to extend this distance: 1. move the display physically further from the optical lenses, which may need to change the frame shape if we want to hide the display inside the frame; 2. Or, add mirrors in the light path between the display and the optical lenses; light from the display is reflected by the mirrors to the optical lenses. In this way, the light path distance between the display and the optical lenses is extended without the need to physically move the display further from the optical lenses, or the need to manipulate frame shape. 3. Or, we can add one or more prisms between the display and the optical lenses, light from the display is reflected by the internal faces of the prism toward the optical lenses. The reflecting faces may need to be coated with reflection membrane if the incident angle is less than the critical angle for total internal reflection.
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The display, the prism, and the optical lens can be moved together as one unit, horizontally to the nasal side or to the temple side. This enables user to adjust the virtual screen location horizontally, so that the smart glasses can be used by people with different pupillary distance. Similarly, if mirror is used in the place of prism, the display, the mirrors, and the optical lens can be moved together as one unit, enables user to adjust the virtual screen location horizontally.
The above description of illustrated embodiments of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
This application claims the benefit of the filing date of U.S. Provisional Patent Application No. 63/215,516, filed Jun. 27, 2021, the disclosures of which are hereby incorporated by reference herein.