1. Field of the Invention
The invention relates to an arrangement for actuating at least one optical element in an optical system.
The arrangement according to the invention can advantageously be used in particular in optical systems having a plurality of optical elements that are adjustable independently of one another, for example for actuating a facet mirror in a microlithographic projection exposure apparatus. However, the invention is not restricted thereto, but can generally also be used in other optical systems (for example optical systems for material processing), and in particular such systems in which a plurality of optical elements are mounted in each case adjustably in a confined structural space.
2. Prior Art
Microlithography is used for producing microstructured components, such as, for example, integrated circuits or LCDs. The microlithography process is carried out in a so-called projection exposure apparatus, having an illumination device and a projection lens. In this case, the image of a mask (=reticle) illuminated by means of the illumination device is projected, by means of the projection lens, onto a substrate (e.g. a silicon wafer) coated with a light-sensitive layer (photoresist) and arranged in the image plane of the projection lens, in order to transfer the mask structure to the light-sensitive coating of the substrate.
In a projection exposure apparatus designed for EUV (extreme ultraviolet radiation, i.e. electromagnetic radiation having a wavelength of less than 30 nm, in particular less than 15 nm), because of the lack of availability of light-transmissive materials, mirrors are used as optical components for the imaging process. Furthermore, in particular in the illumination device of a microlithographic projection exposure apparatus designed for operation in the EUV, the use of facet mirrors in the form of field facet mirrors and pupil facet mirrors as beam guiding components is known e.g. from DE 10 2008 009 600 A1. Such facet mirrors are constructed from a multiplicity of individual mirrors which are designed to be tiltable by means of flexures in each case for the purpose of adjustment or else for realizing specific illumination angle distributions. In this case, there is also a need to realize a tilting about two (in particular mutually perpendicular) tilting axes.
One problem that occurs here in practice is that for actuating for instance the individual mirrors of a facet mirror (or for actuating other optical elements in arrangements in which said elements are comparatively closely packed), firstly only a narrowly delimited structural space is available and secondly often—for instance during the operation of the projection exposure apparatus—thermal loads of the actuator also have to be minimized, which results in demanding challenges in respect of the actuator design. This holds true all the more since the flexures used generally have unavoidable bearing stiffnesses which have to be overcome during the actuation of the individual mirrors or optical elements.
It is an object of the present invention to provide an arrangement for actuating at least one optical element in an optical system which enables an actuation in conjunction with comparatively little required structural space and reduced generation of thermal loads of the actuator.
This object is achieved by means of the arrangement according to the features of independent claim 1.
An arrangement according to the invention for actuating at least one optical element in an optical system, wherein the optical element is tiltable about at least one tilting axis by means of at least one joint having a joint stiffness, comprises:
The invention is based on the concept, in particular, of configuring an actuator such that for the generation of the actuator forces to be exerted on the optical element, from the outset the stiffness of the joint required for tilting is included in the design of the actuator, such that the actuator in any operating position provides precisely the suitable actuator force in a manner already taking account of the joint stiffness.
In particular, the invention includes the concept of taking account of a “positive” joint stiffness by means of a suitable force-distance characteristic of the actuator, which corresponds to a “negative stiffness”, by virtue of the fact that an at least partial (possibly even complete) compensation effect is achieved as a result. In this case, here and hereinafter a system having “negative stiffness” is understood to mean a system which, upon deflection from a predefined central starting position, has a force that increases with increasing deflection and is directed away from the (starting) position. Correspondingly, a system having “positive stiffness” is understood to mean a system in which, with increasing deflection from a predefined central starting position, an increasing force acts in the direction of said central position.
The present invention deliberately departs from conventional approaches which, in the design of an actuator such as e.g. a Lorentz motor, typically strive for force-distance characteristics without stiffnesses (and with actuator force dependent e.g. only on an electric coil current) and as far as possible avoid stiffnesses in the actuator design. Specifically, the invention deliberately chooses, rather, in the actuator design a force-distance characteristic which has negative stiffnesses—conventionally undesired with regard to avoiding instabilities. In this case, the design of the actuator is determined precisely such that a negative stiffness is present in that region of the force-distance characteristic which is relevant during operation for the purpose of achieving the compensation effect described above, said negative stiffness being used for relieving the current-dependent variable force component.
The invention takes account, in particular, of the circumstance that in a construction having an adjustable optical element (such as, for instance, a mirror element of a facet mirror) the actuator no longer works solely against an inertial mass or a constant weight force, rather joint stiffnesses constitute a likewise significant or even dominant load to be overcome by the actuator. Whereas in the first-mentioned case for instance of overcoming a constant weight force by the actuator it is necessary to provide substantially the maximum required actuator force over the entire movement range, the force to be provided by an actuator in the application according to the invention, on account of the joint stiffness taken into account in a targeted manner, is already adapted to the respective current operating position of the actuator or of the joint in a targeted manner.
In accordance with one embodiment, the actuator stiffness and the joint stiffness have mutually opposite signs over a predefined operating range of the actuator.
In accordance with one embodiment, the actuator stiffness and the joint stiffness deviate from one another in terms of absolute value by a maximum of 50 percent, in particular by a maximum of 30 percent, more particularly by a maximum of 10 percent, more particularly by a maximum of 5 percent, and more particularly by a maximum of 1 percent, of the respective value of the actuator stiffness over the predefined operating range of the actuator.
In accordance with one embodiment, the actuator has a rotor, which has at least one magnet, and a stator including a coil to which electric current can be applied. In this case, in particular, a separating layer for vacuum sealing can be provided between rotor and stator.
In accordance with one embodiment, the arrangement has a parallel guide for the optical element, which parallel guide can be constructed e.g. from two leaf spring elements. Preferably, said parallel guide is designed in such a way that it translates a force acting between rotor and stator into a force component parallel to the drive direction of the actuator in such a way that said force component at least partly compensates for the joint stiffness. In this configuration, therefore, the in principle parasitic attractive force action acting between rotor (or the magnets provided on the rotor) and stator (or a soft-iron core associated therewith) can be used in a targeted manner and be translated into an additional force in the shear direction or direction of movement of the rotor in order to make an additional contribution to the negative stiffness of the actuator and thus to overcoming the joint stiffness.
In accordance with one embodiment, the optical element is tiltable about at least two tilting axes, in particular about two mutually perpendicular tilting axes. In this case, the effect achieved by the invention for instance with regard to the effective use of the structural space available only to a limited extent and the avoidance of disturbing energy dissipations is manifested particularly advantageously. However, the invention is not restricted to the drive in two or more degrees of freedom, but rather also encompasses arrangements for the drive in only one degree of freedom.
In accordance with one embodiment, the optical system has a plurality of optical elements, wherein each of said elements is assigned in each case at least one such actuator. In particular, each optical element can be assigned two actuators in order to set two degrees of freedom independently of one another. In this case, said optical elements can be adjustable in particular independently of one another. In such applications having a comparatively dense arrangement of a plurality of optical elements that are actuatable (in particular independently of one another), the invention can be used particularly advantageously with regard to the effective use of the structural space available only to a limited extent and the avoidance of disturbing energy dissipations.
In accordance with one embodiment, the actuators assigned to the optical elements are arranged in at least two, in particular in at least three, different planes.
In accordance with one embodiment, the optical system is a facet mirror, in particular a field facet mirror.
In further embodiments, the concept according to the invention of generating a negative stiffness can also be used in a passive assembly which itself does not exert an actively regulable force on the optical element, but rather is only used passively e.g. for the support of a further assembly (e.g. of a voice coil motor) in order to be able to design the latter to be weaker with regard to the actively regulable force to be generated. Consequently, the present application should be deemed also to encompass arrangements in which the generation of the negative stiffness for compensating for the joint stiffness, on the one hand, and the exertion of the actively regulable force on the optical element, on the other hand, are functionally separated from one another or realized in separate assemblies.
The invention furthermore relates to a projection exposure apparatus comprising an arrangement according to the invention. The projection exposure apparatus can be designed in particular for operation in the EUV.
Further configurations of the invention can be gathered from the description and the dependent claims.
The invention is explained in greater detail below on the basis of exemplary embodiments illustrated in the accompanying drawings.
In the figures:
In accordance with
a,b schematically show an embodiment of the actuator 104 according to the invention in the form of a heteropolar motor. In this case, the rotor 103, which performs a linear movement and is provided with magnets 106, 107, 108 mounted in a defined geometry in its outer region, is illustrated alongside a soft-iron core 111, around which is wound a coil 112 to which an electric current can be applied. The coil 112 and soft-iron core 111 form a stator 109 of the motor formed together with the rotor 103. In this case, the static magnetic field (indicated in
As illustrated in
While the force-distance characteristic of a voice coil actuator in accordance with
This circumstance is now used according to the invention in the construction from
In other words, the actuator 104 is ideally designed precisely such that in any operating position or over the entire movement range of the rotor 103 or of the joint 102 said actuator applies precisely the actuator force opposite to the (counter)force resulting from the joint stiffness, such that the forces on account of the joint stiffness, on the one hand, and on account of the actuator stiffness, on the other hand, mutually cancel one another out. To a certain extent, therefore, in the case of the invention, into the actuator 104 from the outset a certain force component (namely the “passive” force component resulting from the interaction between the magnets 106-108 provided on the rotor 103, on the one hand, and the soft-iron core 111 associated with the stator 109, on the other hand) independent of the actively controllable force that can be generated by means of the application of electric current to the coil 112 is suitably designed such that the force component that is ultimately still to be applied by the coil 112 through which current flows is correspondingly low, that is to say that the force component that is actively controllable by means of the electric current can be reduced and the load on the actuator 104 can be correspondingly relieved since the actuator 104 ultimately only has to apply actuating forces or correct comparatively minor incorrect positionings in order to shift the horizontal force-distance characteristic that results for the overall system comprising actuator 104 and joint 102 in the middle diagram of
According to the invention, for taking account of the positive stiffness of the joint 102 or spring element (cf. top diagram in
Referring to
In the construction according to the invention, that part of the actuator 104 which is actively variable by the application of electric current to the coil 112, on account of the design according to the invention of the passive part of the actuator 104 (in the form of the magnets 106-108 provided on the rotor 103), “sees” preferably only a stiffness-compensated system (or only a system having a very low stiffness), such that the variable actuator force to be applied is also only very low. Consequently, for actuating the optical element the actuator 104 only has to drive the corresponding inertial mass, but no longer sees stiffness or sees at least only comparatively low stiffness. As a result, therefore the electric current required for application to the coil 112 and accordingly also the heat output or waste heat associated therewith are reduced.
On account of the configuration according to the invention, for instance in the top diagram of
As described below with reference to FIG. 4,5, the arrangement can have a guide, in particular a parallel guide 420, for the rotor 103. Said parallel guide 420 can be realized for example by means of two leaf springs 421, 422. As a result, the in principle parasitic attractive (normal) force Fattr acting between the magnets 106-108 provided on the rotor 103 and the soft-iron core 111 can be used in a targeted manner by virtue of said attractive force Fattr being translated by means of the guide into an additional force in the shear direction or direction of movement of the rotor 103 (corresponding to the z-direction in the coordinate system depicted). In this case, the attractive force Fattr (acting in the x-direction in the coordinate system depicted), depending on the design of the actuator 104, can typically amount to a multiple of (e.g. ten times) the shear force acting in the z-direction.
Referring to
and
F
mov+=sin(α)·Fattr (2)
In this case, lguid designates the length of the leaf springs 421, 422 perpendicular to the drive direction of the actuator (i.e. in the x-direction in accordance with
Referring to
In this case, actuators of the arrangement are arranged in different planes lying one above another, i.e. in other words a stacked arrangement of the actuators is chosen. This configuration is based on the consideration that the force exerted by each individual actuator on the optical element (designated by “801”, “802” and “803” in
In this regard, firstly in accordance with
a-c show different configurations with regard to the arrangement or geometry of the magnet or magnets provided in a respective actuator. In this case, the geometry underlying the exemplary embodiments described above with reference to
By contrast, in the case of the configurations as a so-called reluctance actuator in accordance with
a to
Specifically,
The microlithographic projection exposure apparatus 1 illustrated in
Even though the invention has been described on the basis of specific embodiments, numerous variations and alternative embodiments are evident to a person skilled in the art, e.g. by means of combination and/or exchange of features of individual embodiments. Accordingly, it goes without saying for a person skilled in the art that such variations and alternative embodiments are concomitantly encompassed by the present invention, and the scope of the invention is restricted only within the meaning of the accompanying patent claims and the equivalents thereof.
Number | Date | Country | Kind |
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10 2012 221 831.9 | Nov 2012 | DE | national |
This application claims priority of German Patent Application DE 10 2012 221 831.9 and U.S. 61/731,260, both filed on Nov. 29, 2012. The content of these applications is hereby incorporated by reference.
Number | Date | Country | |
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61731260 | Nov 2012 | US |
Number | Date | Country | |
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Parent | PCT/EP2013/073270 | Nov 2013 | US |
Child | 14670223 | US |