The invention concerns an articulation and/or bearing device and a motor vehicle with one or more such articulation and/or bearing device(s), in particular, in the chassis and/or steering areas thereof.
In the context of articulation devices, particularly in wheel carriers or similar chassis areas, the problem arises, on the one hand, of being able to locate the fitted position of a joint cup that receives a head area of the pivot pin while compensating for manufacturing tolerances, in such manner that the said fitted position of the joint is optimized for the conditions that occur during driving; on the other hand, it should also be possible to adjust the position of the head of the joint in response to dynamic loads during driving operation, to enable stress-free connection of the chassis components.
The invention addresses the problem of being able to optimize the axial position of the joint cup in its housing.
The invention provides an articulation and/or bearing device in which the joint cup, that receives a head area of the pivot pin, can undergo a defined amount of axial movement within its housing. In this way, allowance can be made both for manufacturing tolerances, relative to the optimum axial joint orientation, and for dynamic loads.
If the space between the joint cup and an end of the housing can be closed off to form a pressure-tight space and a gas contained therein can be compressed by axial movement of the joint cup, this ensures a lasting spring and/or damping function of the device. The closure, to form a pressure-tight space, can be achieved either by subsequent fitting of a cover to the housing and/or, in particular to dispense with the need for a separate housing, by using a valve, for example in the cover or in a wall of the housing. In either case, ventilation of this space, during assembly, is made possible so that the head and the joint cup can be positioned axially, as desired, without having to work against the pressure of a compressed gas during assembly. In this way, during production, above all the manufacturing tolerances can also be allowed for.
The then pressure-tight space can be filled with a compressible gas, after assembly for example, with this gas being under normal pressure within the housing when a cover is fitted. On the other hand, a gas can be introduced under considerable over-pressure by using a valve to regulate the gas-filling process.
If a cover is provided to close off the housing, it is advantageous to provide the cover with a convexity to make it more rigid, in particular directed toward the joint cup so that a force directed outward can act in opposition to a gas under excess pressure. Such a cover can also serve as a mechanical stop that limits the axial movement of the joint cup.
The use of a valve, however, enables the pressure-tight space to be made integrally, in other respects, so that for certain applications, advantageously no separate housing has to be provided, but rather, the housing can also be formed as a recess in a functional component, in particular a wheel carrier or similar guiding element, so that production is made easier and fewer components are involved.
With the invention, during assembly, it is both possible to adjust the axial position of the “piston” formed by the joint cup, and to adjust the stroke length available for it, for example by virtue of the pressure of the gas introduced or by means of adjustable stops. Thus, the joint cup holding the head area of the pivot pin can advantageously be fitted into the housing in an axially central assembly position and, from this assembly position, it can move in both axial directions through a stroke length of 2 to 5 millimeters.
The pressure-tight space can also subsequently be filled to a volume of 25 to 50% with grease, possibly again by means of a valve. This facilitates maintenance. The grease lubrication can be applied effectively both between the ball head and the joint cup, and also between the joint cup and the housing, in the latter case with a sealing action. By virtue of an over-pressure or under-pressure in the pressure-tight space, lubricant movement can take place as a function of the dynamic conditions, whereby its function is ensured at all times even during operation.
Other advantages and features of the invention emerge from the example embodiments of the object of the invention illustrated in the drawing and described below:
The drawings show:
An example of an articulation device 1 according to the invention, as illustrated in
If necessary, the joint cup 4 can be made, for example, from an fiber-reinforced plastic such as PA, POM, PBT, PEEK or cross-linked forms of those materials (for example cross-linked by electron irradiation), or else as a casting or from hardened steel or from an alloy of a non-ferrous metal, such as copper.
Furthermore, for its part the joint cup 4 is held radially on the outside and axially in a housing 5. The housing 5 need not be a separate assembly but can also be an integral part of a control element, such as a wheel carrier, which encloses the articulation device 1 in the assembled condition, for example.
Such a control element can be made, for example, by injection molding or casting of a hot, molten material, such as a zinc pressure diecasting, for example, so that after subsequent cooling in a mold, the control element is solid and of stable shape which can form an integral housing 5 without any further finish-processing.
The articulation and/or bearing device 1 also comprises a sealing sleeve, which is often formed as a sealing bellows and is not illustrated here. It is connected in the area of the passage 7 left open in the housing 5 for the pin 2.
The joint 1 shown in the example embodiment allows as axial play Δs. This play is needed, on the one hand, for assembly and dismantling when, for example, the control element is inside the chassis. On the other hand, it also allows some axial movement of the joint cup 4, relative to the housing during operation, with the head area 3 of the pivot pin 2 held in it.
To allow the desired, tolerance-compensating axial positioning of the bearing cup 4 holding the pin head 3 in it, after assembly (
Accordingly, owing to this gas compression, the articulation or bearing device 1 acts, during operation, as a pressurized gas damper and/or spring in relation to the axial movement of the joint cup 4 within the housing 5.
On the other hand, during assembly the space 6 is still ventilated, for example by opening a valve 8 (
According to the invention, the joint cup 4 can be positioned in different places and very accurately. In most cases, a central position is chosen during assembly.
Thus, at the end of assembly, the closing of the housing 5 is particularly important. In the example embodiment, the joint cup 4 can move axially away from the central position illustrated, upward or downward by about 3.5 millimeters in each case. A substantial part of this stroke path is needed for tolerance compensation, during assembly of the parts of the articulation 1 to be joined, and in this case the axial displacement path needed in connection with dynamic loading typically amounts to about one millimeter.
Once sealed, the pressure-tight space 6 can be filled with compressible ambient air under normal pressure. It can also be filled with an inert gas and/or air or another gas under excess pressure, particularly when, as shown in
The pressure-tightness of the space 6 must not only be sufficient to contain the gas present in it under static excess pressure, but also to withstand surges due to dynamic loading. The sealing action can be enhanced by the lubricant, which then fulfills a dual function.
In the figures shown in the drawing, the seal consists of a separate cover 9 which, at the end of the assembly process, is placed over an axially open annular flange 10 of the housing 5 and secured by bending the said annular flange 10 over it (transition from
The cover 9 is provided with a convex curvature 11 to increase its rigidity, which faces toward the direction of the joint cup 4 so as to counteract the increased internal pressure sporadically produced at least during dynamic loading.
As already mentioned earlier, as an alternative, the pressure-tight space 6 can be enclosed by a housing 5 whose lateral surrounding walls and end cover are formed integrally with one another, for example, when the said housing 5 is formed as part of a wheel carrier.
The end cover 9, shown in the present case, constitutes a stop for axial movement of the joint cup 4 within the housing 5. This stop position is illustrated in
The articulation or bearing device 1 can, for example, be provided with an outer thread for screwing into a holder. Alternatively, it can be press-fitted and secured axially.
In the form described according to the invention, such articulation and/or bearing devices 1 can advantageously be used, in particular, in chassis and/or steering components of motor vehicles, to compensate production and structural tolerances both between the articulation itself and a wheel carrier, and between the individual components of the articulation 1 itself during assembly into the vehicle, and also to accommodate dynamic loads.
1 Articulation or bearing device
2 Pin
3 Head area
4 Joint cup
5 Housing
6 Pressure-tight space
7 Passage opening
8 Valve
9 End cover
10 Annular flange
11 Convex curvature
12 Stop
13 Front end
Number | Date | Country | Kind |
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10 2007 008 959.9 | Feb 2007 | DE | national |
This application is a National Stage completion of PCT/DE2008/000201 filed Feb. 5, 2008, which claims priority from German patent application serial no. 10 2007 008 959.9 filed Feb. 21, 2007.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE08/00201 | 2/5/2008 | WO | 00 | 8/14/2009 |