Robotic surgical systems have been used in minimally invasive medical procedures. Some robotic surgical systems include a console supporting a robot arm, and at least one end effector such as forceps or a grasping tool that is mounted to the robot arm via a wrist assembly. During a medical procedure, the end effector and the wrist assembly are inserted into a small incision (via a cannula) or a natural orifice of a patient to position the end effector at a work site within the body of the patient.
In robotic surgical systems, cables extend from the robot console, through the robot arm, and connect to the wrist assembly and/or end effector. In some instances, the cables are actuated by means of motors that are controlled by a processing system including a user interface for a surgeon or clinician to be able to control the robotic surgical system including the robot arm, the wrist assembly and/or the end effector.
Existing wristed robotic instruments also have what is known as an elbowed design in which the end effector articulation point and the jaw pivot point are located at longitudinally spaced apart positions. Consequently, given the variety of positions in which these end effectors may be disposed to access surgical sites, one challenge associated with wristed robotic instruments is advancing blades through the end effectors to effectuate mechanical cutting when the end effector is disposed in one or more of the variety of positions.
Accordingly, the present disclosure details mechanical cutting solutions provided in a wristed design where articulation and jaw pivot exist at the same point.
In accordance with one aspect, the present disclosure is directed to an end effector for a wristed surgical instrument. The end effector includes a first jaw member, a second jaw member coupled to the first jaw member by a pivot pin, an actuation string, and a blade supported between the first and second jaw members. The first and second jaw members are positioned to pivot and articulate about a pivot axis defined by the pivot pin. The blade is secured to the actuation string and movable relative to the first and second jaw members to sever tissue clamped between the first and second jaw members in response to actuation of the actuation string.
In some embodiments, the blade may include a cam plate and the actuation string may be secured to the cam plate. The actuation string may be routed through the cam plate of the blade. The second jaw member may include a cam plate. The pivot pin may be positioned through the cam plates of the blade and the second jaw member. The cam plate of the second jaw member may include a ramp. The cam plate of the blade may be positioned to move along the ramp. The cam plate of blade may define a ramp slot that receives the ramp of the second jaw member. The blade may be positioned to move vertically and axially relative to the second jaw member as the cam plate of the blade cams along the ramp of the second jaw member. The blade may include a cutting arm that extends distally from the cam plate of the blade. The blade may be configured to pivot relative to the second jaw member in response to actuation of the actuation string. The cutting arm may include a distal portion and a proximal portion. The distal portion of the cutting arm may be configured to move farther than the proximal portion of the cutting arm as the blade pivots relative to the second jaw member.
According to another aspect, the present disclosure is directed to a wristed surgical instrument including an end effector, a blade, and an actuation string. The end effector defines a longitudinal axis and a pivot axis transverse to the longitudinal axis. The end effector has a first jaw member and a second jaw member that are movable about the pivot axis between an unclamped position and a clamped position. The end effector is configured to articulate about the pivot axis. The blade is movably supported between the first and second jaw members and configured to cut tissue. The actuation string is secured to the blade and axially movable to actuate the blade relative to the first and second jaw members when the first and second jaw members are in the clamped position.
In certain embodiments, the end effector may be coupled to an electrosurgical energy source.
In some embodiments, the blade may be configured to move from the second jaw member toward the first jaw member to cut tissue. The blade may be vertically and axially movable relative to the first and second jaw members. The blade may cam along a ramp of the second jaw member in response to axial translation of the actuation string.
In embodiments, the blade may pivot relative to the first and second jaw members to cut tissue in response to actuation of the actuation string.
In certain embodiments, the actuation string may be coupled to a drive assembly that actuates actuation string.
In some embodiments, the end effector may be robotically controlled.
In embodiments, the actuation string may be positioned to move along a string guide supported in the second jaw member. The blade may be in the form of a blade chip supported on the string guide.
Other aspects, features, and advantages will be apparent from the description, the drawings, and the claims that follow.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and, together with a general description of the disclosure given above and the detailed description given below, serve to explain the principles of the disclosure, wherein:
Embodiments of the present disclosure are described in detail with reference to the drawings, in which like reference numerals designate identical or corresponding elements in each of the several views. As commonly known, the term “clinician” refers to a doctor, a nurse, or any other care provider and may include support personnel. Additionally, the term “proximal” refers to the portion of structure that is closer to the clinician and the term “distal” refers to the portion of structure that is farther from the clinician. In addition, directional terms such as front, rear, upper, lower, top, bottom, and the like are used simply for convenience of description and are not intended to limit the disclosure attached hereto.
In the following description, well-known functions or constructions are not described in detail to avoid obscuring the present disclosure in unnecessary detail.
With brief reference to
Robotic surgical system 10 may be employed with one or more consoles (not shown) that are next to the operating theater or located in a remote location. In this instance, one team of clinicians may prep the patient for surgery and configure the robotic surgical system with one or more of the instruments/end effectors disclosed herein while another clinician (or group of clinicians) remotely controls the instruments/end effectors via robotic surgical system 10. As can be appreciated, a highly skilled clinician may perform multiple operations in multiple locations without leaving his/her remote console which can be both economically advantageous and a benefit to the patient or a series of patients. For a detailed description of exemplary medical work stations and/or components thereof, reference may be made to U.S. Patent Application Publication No. 2012/0116416 and PCT Application Publication No. WO2016/025132, the entire contents of each of which are incorporated by reference herein.
Turning now to
First jaw member 110 of end effector 100 includes a first cam plate 112 on a proximal end portion thereof, and a first tissue contact surface 114 that extends distally from first cam plate 112. First tissue contact surface 114 defines a first knife channel 116 therein. First cam plate 112 of first jaw member 110 includes a pin 112a and defines a pin hole 112b and a pin slot 112c therethrough. First tissue contact surface 114 of first jaw member 110 is electrically coupled to an electrosurgical energy source 40 (
Second jaw member 120 of end effector 100 includes a second cam plate 122 on a proximal end portion thereof, and a second tissue contact surface 124 that extends distally from second cam plate 122. Second tissue contact surface 124 defines a second knife channel 126 therein. Like first tissue contact surface 114 of first jaw member 110, second tissue contact surface 124 of second jaw member 120 is disposed in electrical communication with electrosurgical energy source 40 to selectively seal tissue that contacts second tissue contact surface 124. Second cam plate 122 of second jaw member 120 includes a first side 122a and a second side 122b. Second cam plate 122 includes a ramp 122c that extends from first side 122a of second cam plate 122 and a pin 122d that extends from second side 122b of second cam plate 122. Although ramp 122c is shown with a trapezoidal configuration, ramp 122c may have any suitable configuration such as rectangular or wedge configuration. Second cam plate 122 defines a pin slot 122e, a pin hole 122f, and a string slot 122g therethrough. Second cam plate 122 further defines a string channel 122h in second side 122b of second cam plate 122 that is disposed in registration with string slot 122g so that string slot 122g and string channel 122h are positioned to receive actuation string(s) 150. Actuation string(s) 150 can be fixedly secured to second cam plate 122 within string slot 122g and string channel 122h by an suitable fastening technique such as adhesion, crimping, friction-fitting, etc., or combinations thereof.
Blade 130 of end effector 100 includes a third cam plate 132 on a proximal end portion thereof and a cutting arm 134 that extends distally from third cam plate 132. Third cam plate 132 of blade 130 defines a pin notch 132a, pin slot 132b, a pin hole 132c, a ramp slot 132d, and first and second string holes 132e, 132f therethrough. Cutting arm 134 of blade 130 is movable through first and second knife channels 116, 126 of first and second jaw members 110, 120, and includes a cutting edge 134 configured to cut tissue.
Force multiplier 140 of end effector 100 defines a pin opening 140a therethrough. Force multiplier 140 includes pins 142, 144 that extend therefrom. Pivot pin 160 is receivable through pin opening 140a of force multiplier 140 and pin slots 132b, 122e, and 112c of blade 130, second jaw member 120, and first jaw member 110, respectively, to movably couple force multiplier 140, blade 130, and first and second jaw members 110, 120 together.
Actuation string 150 of end effector 100 includes opposite ends 150a, 150b and a central portion 150c that extends between opposite end portions 150a, 150b of actuation string 150. Actuation string 150 is routed back and forth through string holes 132e, 132f of blade 132. First end portion 150a of actuation string 150 extends through string slot 122g of cam plate 122 of second jaw member 120 and proximally to a drive assembly 160 supported in surgical instrument 30 (
Drive assembly 160 of surgical instrument 30 is configured to actuate actuation string 150 of end effector 100 of surgical instrument 30. Drive assembly 160 can have any suitable mechanical and/or electrical component to effectuate actuation of actuation string (e.g., screws, nuts, gears, pulleys, circuitry, controllers, motors, etc., or combinations thereof).
As seen in
Turning now to
Actuation string 250 of end effector 200 is similar to actuation string 150 of end effector 100, but includes first end portion 250a, a second end portion 250b and a central portion 250c that extends between first and second end portions 205a, 250b. Central portion 250c is secured to bridge 238 of cam plate 232 of blade 230 with first end portion 250a of actuation string 250 routed through lower opening 236d of string cutout 236, and second end portion 250a of actuation string 250 routed through upper opening 236c of string cutout 236. Central portion 250c can be secured to bridge 238 of cam plate 232 using any suitable fastening techniques such as adhesion, crimping, friction-fitting, etc., or combinations thereof. From string cutout 236, first and second end portions 250a, 250b extend proximally and couple to drive assembly 160 to enable drive assembly 160 to selectively actuate (e.g., extend and/or release) first and/or second end portions 205a, 250b of actuation string 250. End effector 200 further includes first and second retaining tubes 270a, 270b supported in first and second string channels 222a, 222b, respectively, of cam plate 222 of second jaw member 220. First and second retaining tubes 270a, 270b guide first and second end portions 250a, 250b, respectively, of actuation string 250 therethrough.
In operation, as best seen
With reference now to
In operation, actuation string 350 is advanced along string guide 340 as opposite end portions 350a, 350b of actuation string 350 are moved relative to one another, as indicated by arrows “J” and “K,” to axially advance blade 330 through first and second jaw members 310, 320, as indicated by arrow “L.”
Advantageously, the actuation string of the presently disclosed end effectors enables blade deployment through a robotic wristed instrument. End effectors 100 and 200, in particular, provide short throw blade motion that simplify complexity of drive motion components.
The actuation string of the present disclosure may have any suitable configuration such as fibers, cables, ropes, chains, etc., or combinations thereof. For instance, the actuation string may include a high tensile fiber. In certain embodiments, string, or portions thereof, may include one or more coatings such as a lubricious coating for reducing friction.
In some embodiments, the retaining function of retaining tubes 270a, 270b of end effector 200 can be achieved with, for example, an overmolded channel and/or a catch formed in cam plate 222 using any suitable technique (e.g., stamping or the like), each or both of which may be used in conjunction with or in place of retaining tubes 270a, 270b.
In certain embodiments, to control motion of blade 130, in addition to, or in place of ramp 122c of cam plate 122 of jaw member 120, one or more pins/extrusions may extend from cam plate 122 of jaw member 120 that can cooperate with holes/cutouts defined in blade 130 (e.g., cam plate 132 thereof). Alternatively, or additionally, such pins/extrusions may extend from blade 130 and cooperate with holes/cutouts defined in jaw member 120 (e.g., cam plate 122 thereof).
In embodiments, one or more of the force multipliers may cooperate with jaw members and/or blades (e.g., via cutouts, holes, pins, etc., or combinations thereof) to prevent (e.g., hard stop) the presently disclosed blades from deploying when the jaw members are in the unclamped position.
As can be appreciated, securement of any of the components of the presently disclosed apparatus can be effectuated using known securement techniques such welding, crimping, gluing, fastening, etc.
Persons skilled in the art will understand that the structures and methods specifically described herein and illustrated in the accompanying figures are non-limiting exemplary embodiments, and that the description, disclosure, and figures should be construed merely as exemplary of particular embodiments. It is to be understood, therefore, that the present disclosure is not limited to the precise embodiments described, and that various other changes and modifications may be effected by one skilled in the art without departing from the scope or spirit of the disclosure. Additionally, it is envisioned that the elements and features illustrated or described in connection with one exemplary embodiment may be combined with the elements and features of another without departing from the scope of the present disclosure, and that such modifications and variations are also intended to be included within the scope of the present disclosure. Indeed, any combination of any of the presently disclosed elements and features is within the scope of the present disclosure. Accordingly, the subject matter of the present disclosure is not to be limited by what has been particularly shown and described.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2019/050126 | 9/9/2019 | WO | 00 |
Number | Date | Country | |
---|---|---|---|
62731367 | Sep 2018 | US |