The field of this disclosure relates to the use of hydraulic actuation to transmit direct human force on a control-effector to an end effector.
The history and evolution of laparoscopic surgery has spanned the last twenty-five (25) years. Advances in surgery have transitioned from open techniques to less invasive procedures and techniques. This occurrence has given rise to many new innovations in surgical tools used in the operating room, imaging suites and at the bedside. The clinical advantages of less invasive techniques in the surgical treatment of diseases have been well documented. A growing list of advantages of beneficial attributes of minimally invasive surgery (MIS) include decreases in morbidity, mortality, patient recovery-time, operating room time, and patient pain.
MIS surgical instruments include an end effector, a control effector, and a shaft which extends between the end effector and the control effector. The end effector is the portion of the instrument configured to engage tissue of the patient to perform a surgical procedure. The end effector and the shaft are shaped for insertion through a small incision on the patient. Typically a trocar (and/or cannula) is maintained at the incision to aid in insertion of the surgical instrument. The shaft tends to be elongated to allow for the end effector to reach tissue of the patient.
The shaft also allows for adjustment in positioning and/or orientation of the end effector. Articulation is conventionally described as transverse or non-axial movement of the end effector relative to the shaft. Articulation allows the end effector to reach and/or engage tissue from a plurality of angles and orientations. Articulation also allows for the end effector to maneuver around obstacles to reach the surgical objective. MIS surgical instruments benefit from increased articulation.
The recent advent of robotic assisted surgery (RAS) has enabled surgeons to expand their technique and usefulness of MIS approaches. RAS enables less technically skilled laparoscopists the ability to perform traditionally difficult procedures in record times. RAS advantages are accomplished through robotically enhanced dexterity and intuitive control of an end effector used for intraoperative tissue manipulation. Particularly, the at least six (6) degrees of freedom capability of robotic surgery has been a boon to procedures which are difficult and time-consuming to perform with traditional non-robot assisted surgical tool which typically have only five (5) degrees of freedom.
The present disclosure includes a surgical instrument comprising a frame, a shaft coupled to the frame, the shaft sized to pass through a trocar, the shaft conformable into a plurality of orientations, an end effector coupled to the shaft, the end effector sized to pass through the trocar, the end effector and shaft providing at least six degrees of freedom to the end effector relative to the frame, and a hydraulic articulation control system including a control-effector and at least one bellow, the at least one bellow coupled to the control-effector and the end effector, the at least one bellow used to transfer hydraulic force from the control-effector to the end effector.
The present disclosure also includes a surgical instrument comprising a frame, a shaft including a proximal end coupled to the frame, the shaft sized to pass through a cannula of a trocar, wherein the shaft is bendable along its longitudinal axis, a end effector coupled to the shaft, the end effector sized to pass through the cannula of the trocar, the end effector including a pitch joint and a yaw joint, the pitch joint providing rotation of the end effector relative to the shaft in a tilt forward or tilt backward motion, the yaw joint providing rotation of the end effector relative to the shaft in a turn left or turn right motion, the shaft including a roll joint, the roll joint providing rotation of the end effector relative to the frame in a tilt side to side motion, and a hydraulic articulation control system including a control-effector disposed within the frame, and at least one bellow in hydraulic communication with the control-effector, the at least one bellow used to transfer force from the control-effector to the end effector.
The present disclosure also includes a method of operating a surgical instrument, wherein the surgical instrument comprises a frame, a shaft coupled to the frame, a hydraulic control system including a control-effector, an end effector, and at least one bellow in fluid communication with the control-effector, the at least one bellow in mechanical connection with the end effector, the method comprising the steps of applying a force to the control-effector, transferring hydraulic fluid from the control-effector to the at least one bellow, transferring force from the at least one bellow to the end effector, and causing at least a portion of the end effector to rotate along at least one of a pitch joint or a yaw joint.
The above-mentioned and other features of this disclosure, and the manner of attaining them, will become more apparent and the disclosure itself will be better understood by reference to the following description of embodiments of the disclosure taken in conjunction with the accompanying drawings, wherein:
FIG. 4E1 illustrates a perspective view with a housing of the hydraulic system removed to illustrate at least one bellow of
FIG. 4E2 illustrates a perspective view with a housing of the hydraulic system removed to illustrate at least one bellow of
FIG. 4J1 illustrates a perspective view of the at least one bellow of
FIG. 4J2 illustrates a perspective view of the at least one bellow of
Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent embodiments of the present disclosure, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present disclosure.
The embodiments disclosed below are not intended to be exhaustive or limit the disclosure to the precise forms disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings.
Surgical instrument 10 includes frame 12, control effector 14, shaft 16, and end effector 18. Frame 12 includes frame body 20. In this illustrative embodiment, frame body 20 has a general spherical shape. Frame body 20 defines frame body opening 22 and frame body cavity 24. Portions of control effector 14 are located within frame body cavity 24. Frame body opening 22 provides an operator (not shown) of surgical instrument 10 access to portions of control effector 14.
Frame 12 also includes frame projection 26 which couples to shaft 16. Frame projection 26 defines a portion of frame body cavity 24. Frame projection 26 provides fluid communication through frame 12.
Shaft 16 is coupled to frame 12 and end effector 18. Shaft 16 includes shaft housing 28. Shaft 16 and shaft housing 28 are each sized to pass through a trocar (not shown) or a cannula (not shown). Shaft 16, shaft housing 28, and end effector 18 are each elongated to allow end effector 18 to reach several parts of the patient.
Proximal end 30 of shaft housing 28 couples to frame projection 26. Distal end 32 of shaft housing 28 couples to end effector 18. As used herein, the terms “proximal” and “distal” are measured in reference to the operator of surgical instrument 10. In most orientations, the operator is envisioned as positioned closer to frame 12 than shaft 16. Shaft housing 28 defines shaft cavity 34 (
Frame projection 26 and proximal end 30 of shaft 16 provide fluid communication between frame body cavity 24 and shaft cavity 34 (
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Shaft 16 is also conformable into a plurality of orientations (i.e. bendable along longitudinal axis 36) either prior to use or during operation of surgical instrument 10. As used herein, the term “active contour” is used to describe this conformable nature of shaft 16. Shaft 16 can be composed of an elastomeric substance, such as plastic or rubber, a metallic compound, a synthetic substance, such as nylon, carbon fiber, or carbon nanotube fabric, or combinations thereof. Shaft 16 provides articulation of end effector 18. As used herein, the term “articulation” means transverse or non-axial movement of end effector 18 relative to shaft 16. As previously stated, articulation allows end effector 18 to reach and/or engage tissue from a plurality of angles and orientations. Articulation also allows for end effector 18 to maneuver around obstacles to reach the surgical objective.
As used herein, end effector 18 illustrates clamp mechanism 42. More specifically, clamp mechanism 42 is shown as a pair of jaw members 44, 46. However it will be appreciated that various embodiments of end effector 18 may be used for other surgical operations such as cutting, severing, stapling, grasping. End effector 18 may include various appendages such as clip appliers, access devices, drug/gene therapy delivery devices and/or laser energy devices. Furthermore, end effector 18 may include systems useful in endoscopy, ultrasound, and radio frequency.
Control effector 14 is slidably mounted to frame 12 such that control effector 14 can move in at least three degrees of freedom in relation to frame 12. Control effector 14 includes control body 48 which also has a generally spherical shape. Control body 48 is configured to correspond to the interior contour of frame body 20. Control effector 14 also includes handle 50. During operation, operator grasps handle 50 of surgical instrument 10. After grasping handle 50, the operator's hand and wrist motions move in concert with movement of end effector 18 in at least three degrees of freedom: pitch (i.e., tilting forward and backward), roll (i.e., tilting side to side), and yaw (i.e., turning left and right). Handle 50 includes lever 52 for actuation of at least one jaw member 46 of end effector 18 relative to the other jaw member 44 of end effector 18.
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Each fluid wire 66 has two points of action: (1) at least one proximal compression segment (not shown) in connection with control effector 14 and (2) at least one distal actuation segment 70 in mechanical connection with end effector 18. Control effector 14 transmits control of movement over end effector 18 by use of operator's compressive force upon proximal compression area (not shown). During operation of surgical instrument 10, operator exerts force on control effector 14. Proximal compression area (not shown) transmits operator's force to at least one distal actuation segment 70.
Distal actuation segment 70 is illustrated in
Bellow system 70 is in mechanical connection with end effector 18. Conformational change in shape of bellow 84 causes a mechanical change such as bending, rotation or telescoping of end effector 18. For example, conformational change in shape of either bellow system 70 causes mechanical movement of at least one joint 72 and/or 110 (
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Bellow frame 78 includes bellow frame ends 88 and ribs 90. In this illustrative embodiment, there are two bellow frame ends 88 and three ribs 90. However it is envisioned that there could be any number of either bellow frame ends 88 or ribs 90. Bellow frame 78 also defines bellow cavity 92 and bellow frame openings 94.
Sliding mount 80 is generally disk shaped and configured to reside and slideably move within bellow cavity 92. Sliding mount 80 includes sliding mount projections 96 which are configured to correspond with bellow frame openings 94. Sliding mount 80 also defines sliding mount recesses 98 which are configured to correspond with ribs 90 of bellow frame 78.
Bellow cylinder 82 defines bellow cylinder cavity 100 which is configured to hold at least a portion of bellow 84. Bellow cylinder 82 also defines bellow cylinder aperture 102 which provides access to fluid communication for bellow 84 by fluid wire 66. Bellow base end 104 is configured to abut bellow end 106. Bellow base end 108 is configured to abut at least one bellow frame end 88.
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As best illustrated in FIG. 4E1, as bellow 84 expands, bellow frame end 88 moves relative to bellow 84. Bellow frame end 88 movement causes movement of end effector 18 as previously described and as best illustrated in
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As best illustrated in FIG. 4J1, as bellow 284 expands, bellow frame end 88 and bellow opening 194 move causing movement of end effector 18 as previously described and as best illustrated in
Distal actuation segment 70 is illustrated in
Bellow 84 is in mechanical connection with end effector 18. Conformational change in shape of bellow 84 causes a mechanical change such as bending, rotation or telescoping of end effector 18. For example, conformational change in shape of bellow 84 causes mechanical movement of at least one joint axis 36, 56, or 62 (
While this disclosure has been described as having an exemplary design, the present disclosure may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this disclosure pertains.
This application claims the benefit of U.S. Provisional Patent Application No. 61/269,497, filed Jun. 25, 2009, the contents of which are expressly incorporated by reference. This application also claims the benefit of U.S. Provisional Patent Application No. 61/279,917, filed Oct. 28, 2009, the contents of which are expressly incorporated by reference.
Number | Date | Country | |
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61269497 | Jun 2009 | US | |
61279917 | Oct 2009 | US |