The invention relates generally to an attachment system for a helmet.
Buckles are used in various types of sports equipment to secure and adjust a fit of the sports equipment to a user wearing the sports equipment. For example, in hockey or lacrosse, a player secures the strap of the chin protector and facemask to a helmet by causing the buckles provided on the left and right ends of the strap to engage buckle mounts provided on the left and right sides of the helmet.
Generally, prior art buckles for helmets are provided in the form of snap buttons wherein a female member of a snap button, usually provided on the buckle, is selectively engaged with a male member of the snap button, usually provided on the buckle mount. For example, such a prior art buckle is illustrated in
The present invention aims to alleviate at least in part some of these drawbacks. Similar issues may arise in other sport helmets, such as football, cycling or skateboarding helmets in which users use buckles to secure chin straps together or to secure straps to the helmet.
According to a first broad aspect, the invention provides an attachment system for a helmet, the system comprising a buckle and a stud, the buckle extending along a longitudinal axis and having first and second slots that are in a direction transversal to the longitudinal axis of the buckle for receiving a strap in a longitudinal axis of the buckle wherein a length of the strap is adjustable relative to the buckle, the stud being mounted to the helmet or to another strap and comprising an engaging portion, the buckle comprising a rim defining a housing having an opening for receiving the engaging portion, the housing opening extending in a direction that is transversal to the longitudinal axis of the buckle, the rim being configured to allow sliding engagement with the engaging portion in a direction that is transversal to the longitudinal axis of the buckle between a first position wherein a section of the rim retains the engaging portion in the rim housing for locking the buckle into the stud and a second position wherein the engaging portion is no longer retained in the rim housing for releasing the buckle from the stud.
According to another broad aspect, the invention provides an attachment system for a helmet, the system comprising a buckle and a stud, the buckle extending along a longitudinal axis and having first and second slots that are in a direction transversal to the longitudinal axis of the buckle for receiving a strap in a longitudinal axis of the buckle wherein a length of the strap is adjustable relative to the buckle, the stud being mounted to the helmet or to another strap and comprising an engaging portion, the buckle comprising a rim defining a housing having an opening for receiving the engaging portion of the stud, the housing opening extending in a direction that is transversal to the longitudinal axis of the buckle, the rim comprising a first material having a first rigidity and the engaging portion comprising a second material having a second rigidity, the first rigidity being less than the second rigidity, the rim being configured to allow sliding engagement with the engaging portion in a direction that is transversal to the longitudinal axis of the buckle between a first position wherein a section of the rim retains the engaging portion in the rim housing for locking the buckle into the stud and a second position wherein the engaging portion is no longer retained in the rim housing for releasing the buckle from the stud.
According to a further broad aspect, the invention provides an attachment system for a helmet, the system comprising a buckle and a stud, the buckle extending along a longitudinal axis and having first and second slots that are in a direction transversal to the longitudinal axis of the buckle for receiving a strap in a longitudinal axis of the buckle wherein a length of the strap is adjustable relative to the buckle, the stud being mounted to the helmet or to another strap and comprising an engaging portion having a head and a groove located below the head, the head having a head diameter and a head thickness and the groove having a groove diameter and a groove thickness, the buckle comprising a rim defining a housing having an opening for receiving the engaging portion, the housing opening extending in a direction that is transversal to the longitudinal axis of the buckle, the rim comprising a biasing section with first and second restricting points being spaced apart of a distance taken along the longitudinal axis of the buckle, the rim being configured to allow sliding engagement with the engaging portion in a direction that is transversal to the longitudinal axis of the buckle between first and second positions, wherein, in the first position, the distance between the first and second restricting points is slightly smaller than the groove diameter such that the engaging portion is retained in the rim housing for locking the buckle into the stud, and in the second position, the engaging portion is no longer retained in the rim housing for releasing the buckle from the stud.
A detailed description of embodiments of the invention is provided below, by way of example only, with reference to the accompanying drawings, in which:
It is to be expressly understood that the description and drawings are only for the purpose of illustrating certain embodiments of the invention and are an aid for understanding. They are not intended to be a definition of the limits of the invention.
The helmet 2 comprises a front portion 10 and a rear portion 12. The facemask 6 is mounted at the front portion 10 via hinged connections 14 such that the facemask 6 may be selectively opened or closed over the user's face. The helmet 2 may also comprise a plurality of ventilation apertures in order to allow air to circulate around the head of the user for providing added comfort to the user. The helmet may be a one-piece component or may comprise a plurality of interconnected members.
An adjustable chin strap 16 is provided in order to selectively secure the facemask 6 and chin protector 8 in a closed position. In this embodiment, the adjustable chin strap 16 is an elongated strip of fabric comprising ends 18 (only the left end is shown in the drawings). The strap 16 traverses openings in the chin protector 8 and overlaps a portion of wires of the facemask 6 such that the chin protector 8 and facemask 6 are retained together by the strap 16. A buckle 20 is provided proximate each end 18 of the strap 16, the buckle 20 being configured for interacting with the strap 16 in order to adjust a functional length of the strap 16 relative to the buckle 20 (i.e., a distance between the chin protector 8 and facemask 6 and the buckle 20) and the fit of the chin protector 8 and the facemask 6 with respect to the user's face, as will be discussed further below.
The strap 16 may be configured differently in other embodiments. For instance, in some embodiments, the strap may not extend from one side of the helmet 2 to the other side of the helmet 2. For example, the strap may be a left strap provided on the left side of the helmet 2 while a similar right strap is provided on the right side of the helmet 2.
With additional reference to
The mount 24 may be affixed to or embedded within a padding element (not shown) of the helmet 2. For example, the mount 24 may be adhesively bonded onto the padding element or the mount 24 may be at least partially contained within the padding element. The mount 24 may be affixed to the padding element in any other suitable way in other embodiments.
The stud 22 comprises the fastener portion 30 and engaging portion 34. The fastener portion 30 is operable to engage the fastener portion 28 of the mount 24. In this embodiment, the fastener portion 30 of the stud 22 is a threaded engaging member and the fastener portion 28 of the mount 24 is a corresponding threaded hole for receiving the threaded engaging member. The stud 22 may be mounted to the mount 24 in any other suitable way in other embodiments.
As best shown in
The stud 22 may be configured differently in other embodiments. For instance, in some embodiments, the stud 22 may not comprise a base at all. In such instances, the topmost portion 32 of the mount 24 may accomplish a similar role to the base 41.
In this embodiment, the stud 22 and mount 24 comprise metallic material (e.g., aluminum). In other embodiments, the stud 22 and mount 24 may comprise a different material such as plastic material or any other suitable material. Moreover, in some embodiments, the stud 22 and mount 24 may comprise different materials from one another, i.e., the stud 22 may comprise one material while the mount 24 may comprise another material. In one embodiment, the stud 22 and/or the engaging portion 34 may comprise a material having a modulus of elasticity Es that is approximately 69 GPa (i.e., the average modulus of elasticity of aluminum). The modulus elasticity Es of the material of the stud 22 may have any other value in other embodiments.
Although in this embodiment the stud 22 can be selectively attached and detached from the helmet 2 (e.g., by fastening and unfastening the stud 22 to the mount 24), in other embodiments, the stud may be configured to be permanently affixed to the helmet 2.
With additional reference to
In order to engage the strap 16 with the buckle 20, the distal end of the end 18 of the strap 16 is inserted into the first slot 58 from the rear side 44 of the buckle 20 and then inserted into the second slot 60 from the front side 42 of the buckle 20. Pulling on the distal end of the end 18 of the strap 16 causes the strap 16 to slide along the longitudinal axis 50 of the buckle 20, causing a reduction in a distance between the chin protector 8 and facemask 6 and the buckle 20 (i.e., the functional length of the strap 16) and thus tightening the fit of the chin protector 8 and facemask 6. Conversely, pulling on the strap 16 at a portion opposite the distal end of the end 18, i.e., a portion on the other side of the buckle 20, causes an increase in the distance between the chin protector 8 and facemask 6 and the buckle 20 and thus a loosening of the fit of the chin protector 8 and facemask 6. As such, the engagement between the buckle 20 and the strap 16 provides adjustability to the fit of the chin protector 8 and facemask 6 with respect to the user's face.
On its rear side 44, with additional reference to
The rim 64 also comprises a biasing section 70 that is configured to elastically deform when subjected to a certain force. That is, the biasing section 70 can deform (e.g., widen) when a certain force is applied at the biasing section 70 and readopt its original form (e.g., retract) when the certain force is no longer applied. In this embodiment, the biasing section 70 comprises two restricting points 701, 702 which can provide the biasing section 70 with biasing functionality. In this example, the biasing section 70 is operable to deform in the longitudinal direction of the buckle 20 such that a longitudinal distance between the two restricting points 701, 702 of the biasing section 70 can vary depending on the force which is applied at the biasing section 70. As best seen in
As best shown in
As best shown in
The buckle 20 and/or the rim 64 and/or the biasing section 70 comprises a biasing material that may comprise plastic material. More particularly, in this embodiment, the biasing material comprises polyoxymethylene (POM). The buckle 20 and/or the rim 64 and/or the biasing section 70 may comprise any other plastic material (e.g., nylon, polypropylene) or any other suitable material. The biasing material may have a modulus of elasticity Eb that is approximately 3 GPa (i.e., the average modulus of elasticity of polyoxymethylene). The modulus of elasticity Eb may have any other value in other embodiments.
The modulus of elasticity Eb of the biasing material of the buckle 20 and/or the rim 64 and/or the biasing section 70 is smaller than the modulus of elasticity Es of the material of the stud 22 and/or engaging portion 34 (i.e. the head 36 and/or groove 38). In other words, the biasing material of the buckle 20 and/or the rim 64 and/or the biasing section 70 is less rigid than the material of the stud 22 and/or engaging portion 24, i.e., deforms more easily. The biasing material of the buckle 20 is especially useful at the rim 64 to provide biasing functionality at the biasing section 70. As such, in some embodiments, the biasing material may be confined to the rim 64 instead of the entirety of the buckle 20. In any case, the biasing material of the buckle 20 and/or the rim 64 and/or the biasing section 70 has a rigidity which is less than a rigidity of the material of the stud 22 and/or engaging portion 34.
In a similar manner, in some embodiments, a hardness of the biasing material of the buckle 20 and/or the rim 64 and/or the biasing section 70 may be smaller than a hardness of the material of the stud 22 and/or engaging portion 34 (i.e. the head 36 and/or groove 38).
In order to secure the buckle 20 to the stud 22, as shown in
More specifically, as the user slides the buckle 20 onto the stud 22, the groove 38 of the engaging portion 34 contacts the rim 64 at the biasing section 70. The biasing section 70 resists a progression of the groove 38 further into the buckle 20 to a certain extent since the at-rest longitudinal distance LR between the two restricting points 701, 702 is slightly smaller than the diameter DG of the groove 38. As the user increases a force that he/she applies onto the buckle 20, the biasing section 70 widens in order to slide over the groove 38. As best shown in
In embodiments where the height HB of the biasing section 70 is slightly smaller than the thickness TH of the head 36, the biasing section 70 may similarly be operable to deform under force and thus increase its height HB in order to slide over the head 36 of the engaging portion 34.
In order to remove the buckle 20 from engagement with the stud 22, as shown in
The buckle 20 is configured to allow sliding engagement with the stud 22 in a direction transversal to the longitudinal axis 50 of the buckle and also generally transversal to a direction of a force applied when the facemask 6 is impacted or pulled, which is generally a front-to-back direction. This may prevent accidental disengagement of the buckle 20 with the stud 22. For example, if the facemask 6 is pulled frontwardly or pushed rearwardly, the force will be applied generally in a longitudinal direction of the helmet 2. Since the housing opening 68 is the only way through which the buckle 20 can become disengaged from the stud 22 and the housing opening 68 is located adjacent the bottom side 48 of the buckle 20, applying a force in a longitudinal direction that is generally parallel to the longitudinal direction of the buckle 20 cannot disengage the buckle 20 from the stud 22. Instead, as discussed above, a force strong enough to overcome the resistance posed by the biasing section 70 must be applied in a direction transversal to the longitudinal direction of the buckle 20 (to the longitudinal axis 50) in order for the buckle 20 to become disengaged from the stud 22.
As described above, the interaction between the buckle 20 and the stud 22 may rely at least in part on the different dimensions that were defined in respect of the rim 64, the rim housing 66, the biasing section 70, and the engaging portion 34 of the stud 22 (i.e. the head 36 and/or groove 38). For example, as mentioned earlier, the at-rest longitudinal distance LR between the two restrictive points 701, 702 of the biasing section 70 is slightly smaller than the diameter DG of the groove 38 of the engaging portion 34 of the stud 22. However, if the at-rest longitudinal distance LR is too small with respect to the diameter DG of the groove 38, the biasing material of the buckle 20 may not be able to elastically deform sufficiently to allow the stud 22 into the rim housing 66. As such, the at-rest longitudinal distance LR has a tolerance with respect to the diameter DG of the groove 38 which defines how much smaller than the diameter DG the at-rest longitudinal distance LR can be. For instance, in some cases, the tolerance of the at-rest longitudinal distance LR with respect to the diameter DG of the groove 38 may be up to 2%. That is, the at-rest longitudinal distance LR may be up to 2% smaller than the diameter DG of the groove 38. In some cases this tolerance may be between 2% to 4%, in some cases between 4% to 6%, and in some cases even up to 8%. Similarly, in some embodiments, the height HB of the biasing section 70 of the rim 64 has a tolerance with respect to the thickness TH of the head 36 of the engaging portion 34 of the stud 22. For instance, in some cases the tolerance of the height HB of the biasing section 70 with respect to the thickness TH of the head 36 may be up to 2%. That is, in some cases, the height HB of the biasing section 70 may be up to 2% smaller than the thickness TH of the head 36. In some cases this tolerance may be between 2% to 4%, in some cases between 4% to 6%, and in some cases even up to 8%.
The adjustable chin strap 208 is thus permanently affixed to the ear loop 204. This can be achieved by affixing an end of the adjustable chin strap 208 onto itself around the ear loop 204 via stitching or ultrasonic welding for example. On the opposite side of the helmet 202, the chin strap 214 is also permanently affixed to the ear loop 206 in a similar way as the adjustable chin strap 208 is affixed to the ear loop 204. The chin strap 214 is “fixed” in that its length cannot be modified by the user whereas the adjustable chin strap 208 is “adjustable” in that its functional length (i.e., the distance between the ear loop 204 and the buckle 210) is adjustable by the user by way of its interaction with the buckle 210.
As best shown in
The buckle 210 is similar to the buckle 20. For example, the buckle 210 comprises a housing and a housing opening for interacting with a engaging portion of the stud 212. The user of the helmet 202 may adjust the length of the adjustable chin strap 208 via its engagement with the buckle 210 in a similar manner to that described above in respect of the strap 16, allowing the user to adjust the length of the chin strap 208 with respect to his/her chin.
Similarly to the buckle 20 described above, the buckle 210 may be slid in and out of engagement with the engaging portion of the stud 212 (e.g., in a direction indicated by a sign or an indicator portion of the buckle 220). This provides an easy way to secure the buckle 210 to the stud 212 and thus to secure the helmet 202 onto the user's head.
In some embodiments, the buckle 20 and the buckle 210 may be configured to allow both a sliding engagement and a snapping engagement with a respective stud. For instance, taking the buckle 20 as an example, the rim housing of the buckle may be dimensioned as previously described to allow the buckle to slideably engage the stud and, additionally, also be dimensioned such that buckle may be snapped or unsnapped from the stud in a more traditional way. In such an embodiment, the diameter DH of the head has a tolerance relationship with respect to the diameter DR of the rim housing which defines how much smaller the diameter DR of the rim housing can be relative to the diameter DH of the head. For instance, in some cases, the tolerance of the diameter DR with respect to the diameter DH of the head may be up to 2%. That is, the diameter DR may be up to 2% smaller than the diameter DH of the head. In some cases this tolerance may be between 2% to 4%, in some cases between 4% to 6%, and in some cases even up to 8%. As such, the buckle may be provided with dual functionality that allows the buckle to slideably engage and disengage the stud and also to be used in a more traditional way which involves snapping and unsnapping the buckle from the stud.
Any feature of any embodiment discussed herein may be combined with any feature of any other embodiment discussed herein in some examples of implementation. Certain additional elements that may be needed for operation of certain embodiments have not been described or illustrated as they are assumed to be within the purview of those of ordinary skill in the art.
Moreover, certain embodiments may be free of, may lack and/or may function without any element that is not specifically disclosed herein. Although various embodiments and examples have been presented, this was for the purpose of describing, but not limiting, the invention. Various modifications and enhancements will become apparent to those of ordinary skill in the art and are within the scope of the invention, which is defined by the appended claims.
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Number | Date | Country | |
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20160066641 A1 | Mar 2016 | US |