The present disclosure relates generally to synthetic jet ejectors, and more particularly to systems and methods for the augmentation of fan-based thermal management systems with synthetic jet ejectors.
A variety of thermal management devices are known to the art, including conventional fan based systems, piezoelectric systems, and synthetic jet ejectors. The latter type of system has emerged as a highly efficient and versatile thermal management solution, especially in applications where thermal management is required at the local level.
Various examples of synthetic jet ejectors are known to the art. Earlier examples are described in U.S. Pat. No. 5,758,823 (Glezer et al.), entitled “Synthetic Jet Actuator and Applications Thereof”; U.S. Pat. No. 5,894,990 (Glezer et al.), entitled “Synthetic Jet Actuator and Applications Thereof”; U.S. Pat. No. 5,988,522 (Glezer et al.), entitled Synthetic Jet Actuators for Modifying the Direction of Fluid Flows”; U.S. Pat. No. 6,056,204 (Glezer et al.), entitled “Synthetic Jet Actuators for Mixing Applications”; U.S. Pat. No. 6,123,145 (Glezer et al.), entitled Synthetic Jet Actuators for Cooling Heated Bodies and Environments”; and U.S. Pat. No. 6,588,497 (Glezer et al.), entitled “System and Method for Thermal Management by Synthetic Jet Ejector Channel Cooling Techniques”.
Further advances have been made in the art of synthetic jet ejectors, both with respect to synthetic jet ejector technology in general and with respect to the applications of this technology. Some examples of these advances are described in U.S. 20100263838 (Mahalingam et al.), entitled “Synthetic Jet Ejector for Augmentation of Pumped Liquid Loop Cooling and Enhancement of Pool and Flow Boiling”; U.S. 20100039012 (Grimm), entitled “Advanced Synjet Cooler Design For LED Light Modules”; U.S. 20100033071 (Heffington et al.), entitled “Thermal management of LED Illumination Devices”; U.S. 20090141065 (Darbin et al.), entitled “Method and Apparatus for Controlling Diaphragm Displacement in Synthetic Jet Actuators”; U.S. 20090109625 (Booth et al.), entitled Light Fixture with Multiple LEDs and Synthetic Jet Thermal Management System”; U.S. 20090084866 (Grimm et al.), entitled Vibration Balanced Synthetic Jet Ejector”; U.S. 20080295997 (Heffington et al.), entitled Synthetic Jet Ejector with Viewing Window and Temporal Aliasing”; U.S. 20080219007 (Heffington et al.), entitled “Thermal Management System for LED Array”; U.S. 20080151541 (Heffington et al.), entitled “Thermal Management System for LED Array”; U.S. 20080043061 (Glezer et al.), entitled “Methods for Reducing the Non-Linear Behavior of Actuators Used for Synthetic Jets”; U.S. 20080009187 (Grimm et al.), entitled “Moldable Housing design for Synthetic Jet Ejector”; U.S. 20080006393 (Grimm), entitled Vibration Isolation System for Synthetic Jet Devices”; U.S. 20070272393 (Reichenbach), entitled “Electronics Package for Synthetic Jet Ejectors”; U.S. 20070141453 (Mahalingam et al.), entitled “Thermal Management of Batteries using Synthetic Jets”; U.S. 20070096118 (Mahalingam et al.), entitled “Synthetic Jet Cooling System for LED Module”; U.S. 20070081027 (Beltran et al.), entitled “Acoustic Resonator for Synthetic Jet Generation for Thermal Management”; U.S. 20070023169 (Mahalingam et al.), entitled “Synthetic Jet Ejector for Augmentation of Pumped Liquid Loop Cooling and Enhancement of Pool and Flow Boiling”; U.S. 20070119573 (Mahalingam et al.), entitled “Synthetic Jet Ejector for the Thermal Management of PCI Cards”; U.S. 20070119575 (Glezer et al.), entitled “Synthetic Jet Heat Pipe Thermal Management System”; U.S. 20070127210 (Mahalingam et al.), entitled “Thermal Management System for Distributed Heat Sources”; U.S. 20070141453 (Mahalingam et al.), entitled “Thermal Management of Batteries using Synthetic Jets”; U.S. Pat. No. 7,252,140 (Glezer et al.), entitled “Apparatus and Method for Enhanced Heat Transfer”; U.S. Pat. No. 7,606,029 (Mahalingam et al.), entitled “Thermal Management System for Distributed Heat Sources”; U.S. Pat. No. 7,607,470 (Glezer et al.), entitled “Synthetic Jet Heat Pipe Thermal Management System”; U.S. Pat. No. 7,760,499 (Darbin et al.), entitled “Thermal Management System for Card Cages”; U.S. Pat. No. 7,768,779 (Heffington et al.), entitled “Synthetic Jet Ejector with Viewing Window and Temporal Aliasing”; U.S. Pat. No. 7,784,972 (Heffington et al.), entitled “Thermal Management System for LED Array”; and U.S. Pat. No. 7,819,556 (Heffington et al.), entitled “Thermal Management System for LED Array”.
In one aspect, a computing device is provided which comprises (a) a chassis having an array of printed circuit boards (PCBs) disposed therein, wherein said chassis has a first wall with a first opening therein, and a second wall with a second opening therein, wherein each PCB is equipped with a microprocessor and a heat sink, and wherein each heat sink comprises a plurality of heat fins that define a plurality of longitudinal channels; (b) a fan which creates a fluidic flow that enters through said first opening and exits through said second opening, said fluidic flow being essentially parallel the longitudinal axes of said plurality of longitudinal channels; and (c) a synthetic jet ejector which directs at least one synthetic jet through at least one of said plurality of channels.
In another aspect, a system for testing the effect of synthetic jet cooling in a thermal management system is provided. The system comprises (a) a conduit having a heat sink disposed therein which is in thermal contact with a heat source; (b) a heat source in thermal contact with said heat sink; (c) a synthetic jet ejector which directs a synthetic jet onto or across a surface of said heat sink; (d) a fan which creates an air flow through said conduit from a direction upstream from said heat sink to a direction downstream from said heat sink; and (e) a velocity probe.
The systems, devices and methodologies disclosed herein utilize synthetic jet actuators or synthetic jet ejectors. Prior to describing these systems, devices and methodologies, a brief explanation of a typical synthetic jet ejector, and the manner in which it operates to create a synthetic jet, may be useful.
The movement of the flexible diaphragm 111 may be achieved with a voice coil or other suitable actuator, and may be controlled by a suitable control system 117. The diaphragm 111 may also be equipped with a metal layer, and a metal electrode may be disposed adjacent to, but spaced apart from, the metal layer so that the diaphragm 111 can be moved via an electrical bias imposed between the electrode and the metal layer. Moreover, the generation of the electrical bias can be controlled by any suitable device including, but not limited to, a computer, logic processor, or signal generator. The control system 117 can cause the diaphragm 111 to move periodically or to modulate in time-harmonic motion, thus forcing fluid in and out of the orifice 113.
Alternatively, a piezoelectric actuator could be attached to the diaphragm 111. The control system would, in that case, cause the piezoelectric actuator to vibrate and thereby move the diaphragm 111 in time-harmonic motion. The method of causing the diaphragm 111 to modulate is not particularly limited to any particular means or structure.
The operation of the synthetic jet ejector 101 will now be described with reference to
c depicts the synthetic jet ejector 101 as the diaphragm 111 is controlled to move outward with respect to the chamber 105, as depicted by arrow 127. The outward motion of the diaphragm 111 causes the volume of chamber 105 to increase, thus drawing ambient fluid 115 into the chamber 105 as depicted by the set of arrows 129. The diaphragm 111 is controlled by the control system 117 so that, when the diaphragm 111 moves away from the chamber 105, the vortices 123 are already removed from the edges of the orifice 113 and thus are not affected by the ambient fluid 115 being drawn into the chamber 105. Meanwhile, a jet of ambient fluid 115 is synthesized by the vortices 123, thus creating strong entrainment of ambient fluid drawn from large distances away from the orifice 109.
It has now been found that synthetic jet ejectors may be utilized advantageously in some applications to augment the fluidic flow provided by fan-based thermal management systems. This is especially so in applications involving the thermal management of computing devices, such as servers, where the turbulent, localized flow provided by synthetic jet ejectors complements the global fluidic flow provided by fans by enhancing heat transfer through boundary layer disruption along the surfaces of a heat sink.
The housing 203 has a plurality of PCB boards 211 disposed therein. Each PCB board 211 is equipped with the circuitry needed to operate the server or a portion thereof, which typically includes a microprocessor 213. Each PCB board 211 is further equipped with a heat sink 215 which is in thermal contact with said microprocessor 213.
In operation, the fan 209 creates a flow of air which enters the housing 203 by way of the inlet portion 205 and exits the housing 203 by way of the outlet portion 207. In doing so, the flow of air traverses the PCB boards 211 and the heat sinks 215 disposed thereon, thus cooling the heat sinks 215 and hence the microprocessors 213.
Although systems of the type depicted in
The problem is especially problematic with older servers. In particular, while it is frequently desirable to retrofit existing servers with improved PCB boards offering greater performance, the thermal footprint associated with these devices often severely taxes the thermal management system of the server, which may have been designed to handle significantly smaller thermal loads.
It has now been found that synthetic jet ejectors provide an efficient and effective solution to these problems. In particular, the performance of fan-based thermal management systems is often hindered by boundary layer conditions, which limit the ability of a heat sink to transfer heat to the ambient environment. However, the synthetic jets associated with a synthetic jet ejector may be used to effectively disrupt such boundary layers, thus providing a more efficient transfer of heat to the ambient environment. Hence, the suitable placement of synthetic jet ejectors in a fan-based thermal management system may be used to efficiently augment the performance of such a system, thus allowing it to handle a larger thermal load. Moreover, synthetic jet ejectors are small enough to be mounted in a sever chassis near a heat source, or may utilize a distribution system to distribute synthetic jets to the location of one or more heat sources. Consequently, thermal management systems are especially useful in retrofitting existing server chassis which are equipped with only a fan-based thermal management system.
The housing 303 has a plurality of PCB boards 311 disposed therein. Each PCB board 311 is equipped with the circuitry needed to operate the server or a portion thereof, which typically includes one or more microprocessors 313. Each PCB board 311 is further equipped with one or more heat sinks 315 which are in thermal contact with said microprocessors 313.
The server chassis 301 in this embodiment is further equipped with one or more synthetic jet ejectors 317 which emit one or more synthetic jets. These synthetic jets may be directed onto, across or near the surfaces of the heat sinks 315, either directly or through the use of a synthetic jet distribution system.
In operation, the fan 309 creates a global flow of air which enters the housing 303 by way of the inlet portion 305 and exits the housing 303 by way of the outlet portion 307. In doing so, the flow of air traverses the PCB boards 311 and the heat sinks 315 disposed thereon. Meanwhile, the synthetic jets create a localized, turbulent flow of fluid which disrupts the boundary layer over the surfaces of the heat sinks 315, thus cooling the heat sinks 315 and hence the microprocessors 313 and facilitating the transfer of heat to the external environment. The highly directional flow of fluid attendant to the creation of a synthetic jet also moves the heated fluid a significant distance away from the heat source, where it may be readily rejected to the external environment by the fan-based thermal management system.
A further advantage of the system of
The improved heat transfer provided by the system of
The test section 609 is further equipped with a heat source 613, a heat sink 615 and a synthetic jet ejector 617 which directs a synthetic jet into each of the channels formed by adjacent fins of the heat sink 615. The heat source 613 will typically be instrumented to provide a known output of heat so the ability of the system to transfer heat may be readily measured. The test section 609 is further equipped with a velocity probe 619 to measure fluid velocity upstream of the heat sink 615.
The experimental set-up 601 depicted in
As seen by the results of
In the fan cooling only case, the fan was operated at 9000 rpm in order to maintain a chip temperature of 80° C. The reliability of the chip was 34 ppm and the reliability of the fan under these conditions was 58 ppm, thus giving a system reliability of 92 ppm and an expected life of 25,000 hours.
In the fan assisted augmentation, the addition of a second fan allowed both fans to be operated at 6000 rpm in order to maintain a chip temperature of 80° C. This improved fan reliability to 39 ppm, but gave rise to a system reliability of 112 ppm and an expected life of only 20,000 hours.
In the synthetic jet assisted augmentation, the addition of a synthetic jet ejector allowed the fan to be operated at 6000 rpm in order to maintain a chip temperature of 80° C. This not only improved fan reliability to 39 ppm, but gave rise to a system reliability of 83 ppm and increased the expected life of the system to 28,000 hours. These results thus demonstrate the improvements in system performance and reliability achievable with synthetic jet augmentation.
The synthetic jet ejectors of
The above description of the present invention is illustrative, and is not intended to be limiting. It will thus be appreciated that various additions, substitutions and modifications may be made to the above described embodiments without departing from the scope of the present invention. Accordingly, the scope of the present invention should be construed in reference to the appended claims.
This application claims the benefit of U.S. Provisional Application No. 61/611,863, filed Mar. 16, 2012, having the same title, and having the same inventors, and which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61611863 | Mar 2012 | US |