This invention relates to methods and devices for authentication and anticounterfeiting.
The counterfeiting of consumer goods, spare parts, pharmaceuticals and many other items is a very large and growing problem at all levels of society from individuals and families to entire countries. Counterfeiting and detection of the counterfeits is an age old problem and, like encryption and decryption, will always continue to evolve along with new counterfeiting and detection methods
An ideal anticounterfeiting technology should be very easy to use, inexpensive, impossible to replicate or reverse engineer and give complete security protection by virtue of its inability to be deciphered. Such technology is a reality for digital data content and is known as the public key-private key encryption technology, such as that used commercially, for example, by PGP, Inc.
A corresponding level of protection for physical objects is much less well developed. Therefore, authentication and anticounterfeiting technology is needed for physical objects.
In one embodiment, a method for identifying, authenticating, and/or attributing information to an object comprises reading a marking formed in or on a surface of an object, comparing the marking to a marking feature of a stamp or mold that would have been used to legitimately mark the object, the marking feature of the stamp or mold including at least one identifying defect that is unique to the stamp or mold, and determining whether the marking in or on the surface of the object includes a corresponding feature including the at least one identifying defect to identify, authenticate, and/or attribute information to the object.
In another embodiment, a method for identifying, authenticating, and/or attributing information to an object comprises forming a stamp or mold including a marking feature, the marking feature including at least one identifying defect that is unique to the stamp or mold, and marking the object with the stamp or mold. The marking formed in or on the surface of the object can be used to identify, authenticate, and/or attribute information to the object.
In another embodiment, a device for identifying, authenticating, and/or attributing information to an object comprises a surface including a marking feature. The marking feature of the device includes at least one identifying defect that is unique to the device. In operation, the device forms a marking in or on the surface of the object which may be used to identify, authenticate, and/or attribute information to the object.
In another embodiment, the information stamped onto the object constitutes the input or output of a digital encryption algorithm much like those in current use to encrypt email or other digital media. For instance one popular type of encryption algorithm is referred to as Public Key-Private Key (PK-PK) encryption. Stamping an object with a PK-PK code immediately allows the recognition of the code as authentic. In other words, any attempt to create a new code will be immediately recognized as counterfeit
Methods and devices are disclosed for marking objects and using the markings for object identification, authentication, attribution, combinations thereof, and other related or similar functions. Methods are also disclosed for making the aforementioned marking devices.
In one embodiment, the marking device comprises a stamp including a series of three-dimensional features. In some embodiments, the three-dimensional features may be formed in a dimensional hierarchy. In other embodiments, the three-dimensional features need not be formed in a dimensional hierarchy. In any case, the three-dimensional features of the stamp may be used, in one embodiment, to emboss markings into a surface of an object, for example an embossable thin film or pharmaceutical tablet or pill, without the use of conventional labels or the addition of any type of extrinsic foreign, extraneous or adventitious chemical or material. Appropriately, this embodiment of the invention is referred to herein as “Label Free Anticounterfeiting Technology” (LFAT) because no labeling material is applied to the object to be marked. LFAT may be used to mark other embossable materials including, but not limited to paper, films of organic polymers, cellulose, metals, metal films, inorganic polymers such as silicones, sol-gel derived films and embossable ceramics.
In an alternative embodiment, the features of the stamp may be used to print markings onto a surface of an object using, for example, contact printing techniques. In such an embodiment, the markings printed by the stamp may be made of any type of extrinsic foreign, extraneous or adventitious chemical or material, such as ink. For example, the feature defining surface of the stamp may be dipped into a printing ink and then brought into contact with a surface of the object to be marked.
In one preferred embodiment, materials to optically encode the object to be protected are printed onto the object. Materials suitable for optical encoding include, without limitation, any type of colored pigment, organic dye, upconverting or downconverting phosphor materials or quantum dots. Codes based on the number, intensity, width or temporal length of the emitted or absorbed electromagnetic radiation may be applied.
The embossed or printed markings created by the features of the stamp may include, without limitation, security features, codes, numbers, symbols, signs, digital watermarks, arbitrary shapes, and combinations thereof. The embossed or printed markings may be read to identify, authenticate, and/or ascribe something to the object. In some applications, a relational database is used to relate the object's markings to identifying, authentication, attribution information, e.g., data regarding the features of the stamp that produced the markings on the object.
The dimensional hierarchy of the stamp features provides increasing levels of security with increasing feature size diminution in terms of the ability to read and/or create the security features. In one embodiment, the dimensional hierarchy of the stamp features may cover a range of feature sizes from about 0.5 mm to about 50 nanometers.
In one preferred embodiment, the stamp may be fabricated with features that form a Public Key-Private Key type of encryption code. Public Key-Private Key encryption is a well known type of encryption method that uses an encryption algorithm that is based on the factoring of large prime numbers. The stamp is then used to encode a pharmaceutical tablet, pill, or other preparation with the Public Key-Private Key type of encryption code by embossing a surface of the tablet or pill with the code, thus adding a layer of impossible-to decrypt digital encryption on top of the physical protection afforded by the defect-derived physical uniqueness. The characters created by the stamp actually form a digitally encrypted code. This technique relies on a so-called Public Key-Private Key encryption. Therefore, not only can each individual stamp be rendered unable to be replicated via the microfabrication techniques discussed above but by simply reading the stamped ˜200 digit alphanumeric code with a private digital encryption algorithm one can instantly verify the code itself as real. Therefore no new alphanumeric codes can ever be generated. The Public. Key-Private Key type encryption algorithm has proven unbreakable in decades of use.
The stamp maybe made of a suitably rigid material including, without limitation, semiconductor, ceramic, glass, or suitably rigid polymeric materials. In one embodiment, the stamp may be made of silicon. The silicon stamp may be microfabricated from one or more silicon wafers or substrates using conventional silicon micromachining techniques and methods. In another embodiment, the stamp may be made from one or more electroforms where the one or more electroforms have been formed from one or more microfabricated silicon molds by conventional electroplating or electroforming techniques. In yet another embodiment, the stamp may be made of a polymer which has replicated the features of a silicon, metal, or molds made from other suitably rigid materials. The plastic stamp may be formed in a mold using conventional plastic forming techniques. The mold used for forming the plastic stamp may be one or more electroforms which have been fabricated using conventional electroforming techniques and methods or could be a silicon mold etched as described above.
Regardless of the stamp material and/or the stamp fabrication technique, each stamp includes unique identifying traits or “defects” associated with certain features of the stamp that are randomly and naturally generated by the fabrication process. The stamp is protected is by its own unique physical structure. The information content that is preventing replication is the unique arrangement of thousands of random and unavoidable defects which are scattered over billions of possible locations on the stamp rendering a unique, random and totally irreproducible pattern associated with each stamp. In a 2 mm×2 mm stamp it is estimated, based on previous experiments in examining the number of defects generated as a function of the area of the sample exposed and the lithography resolution, that defects will be generated on the order of one defect every 50 nm. The question then becomes how many 50 nm defects can be placed on a given size substrate and how many unique patterns can be formed by placement of additional defects. For example, if a defect is 50 nm and the substrate is 2 mm×2 mm, then the first visualized defect can reside at any one of the ˜2×1011 sites on the 2 mm×2 mm stamp. The odds of placing a second defect at a given arbitrary location is only one out (2×1011−1) so it is clear that by the time one generates even 100 randomly located defects on the stamp (an exceedingly low defect level) the chances of the defect pattern (i.e. stamp) being identical to another is infinitesimally small.
It is important to note that the final part has defects accumulated from (a) the photomask (b) the photoresist (c) the photoresist development (d) the silicon etching (e) the electroforming operation to prepare the stamp and (f) the stamping operation itself thereby absolutely ruling out any chance of successful replication of the myriad defect generation sources.
It should be apparent to those skilled in the art that the numerous random defects can be generated in ways other than photolithography. For example, a metal surface could be prepared by “grit-blasting” the surface (ie. bombarding the surface with numerous sub-micron particles in a fast moving stream of gas or liquid). The pattern generated on the surface would consist of the pattern generated from thousands or millions or fine particles denting the surface as they impinge on it. In another embodiment, the huge number of random structures may be generated from the inclusion of numerous small particles in a coating or film which can be sprayed or other wise applied to the object to be authenticated. In an exactly analogous fashion to the defects discussed above, the added particles (thousands or millions) can occupy billions of potential locations. By photographing or otherwise recording the locations of the particles a unique pattern has been created and recognized.
Because each randomly and naturally occurring defect has it own identifying size, shape location within the feature, and proximity to other defects, the probability that another stamp will have a defect with the exact same size, shape, location, and proximity to other defects is virtually impossible. Accordingly, each stamp is virtually impossible to exactly replicate or reverse engineer. When a stamp is used to mark the object, its identifying traits or defects will also emboss the surface of the object and may be read or otherwise used to identify, authenticate, and/or ascribe something to the object.
The accuracy of the A-shape feature 20 shown in
After development, which removes the areas irradiated by the electron beam, the silicon wafer 20 is etched to remove the silicon exposed during the previously described lithography, exposure and development steps. In one embodiment, etching may be performed using a DRIE process. Depending on the sequence of masking steps employed, at least one depth is etched into the wafer 20 to define a 3-dimensional relief pattern 26 in the surface 22 of the wafer 20, as shown in
By controlling the type, number and size of a series of sacrificial layers used to protect the silicon during the etching process it is possible to etch the pattern into the silicon wafer at more than one etch depth. For example, by etching the sample for time X, followed by removing a sacrificial etch stop protection layer and continuing to etch for time X again, gives a surface with two depths corresponding to the depths obtained from the two different etch times.
Care must be exercised in the feature design so as not to prepare feature structures having an aspect ratio in the silicon master or subsequent electroformed negative mold, that become too tall and thin to be of any practical use.
After etching, the unexposed photoresist is removed from the silicon wafer, as depicted in
To fabricate a stamp that is virtually impossible to be fabricated again or replicated, advantage is taken of the resolution limits of the photolithography or electron beam exposure and the subsequent etching and development steps. Using the writing and developing technology slightly below its resolution limits allows the preparation of recognizable features but the features and surrounding areas are replete with some number of naturally occurring and naturally generated defects which manifest themselves as a positive (e.g. bumps) and negative (e.g. depressions) defects in the feature's pattern. The number of defects will increase as the technique is taken farther below the normal resolution limit. Since the defects are random, no two fabricated stamps will be the same. Therefore, each stamp will have a section that is fabricated using writing and developing technology that is below its resolution limits, so as to generate an appropriate number of random defects.
Once completed, the silicon master may be used for fabricating a “negative” mold, for fabricating a negative stamp, or used as-is as a stamp (or combined with other silicon masters to form a stamp) for embossing markings into objects or printing markings onto objects.
Once the conductive seed layer 44 has been deposited, the feature defining surface 42 of the silicon master 40 is plated with a metallic material 46, as shown in
In
One of ordinary skill in the art will of course recognize that other methods may be used for fabricating the negative metal mold and/or stamp 50. Examples of such methods include, without limitation, machining, micromachining, electronic discharge machining, casting.
As mentioned above, the negative electroform 50, in some embodiments, may be used as a stamp. In one embodiment, a plurality of the electroforms 50 may be attached together on a rotating wheel, and used to mark pharmaceutical pills, tablets or the like by embossing and/or printing, at a rate of speed commensurate with pharmaceutical production. In the case of marking by embossing, because the information or a code merely comprises a series of depressions which are not filed with any type of material, there appears no need for any type of FDA approval.
In other embodiments, the negative metal electroform 50 may used as a mold or combined with other electroforms to form a mold, “positive” polymer components with extremely fine features formed therein. In one embodiment, two electroforms may be used as upper and lower molds to fabricate features on opposite faces of a polymer component. In some embodiments, the polymer component may used as a stamp for embossing markings into objects or printing markings onto objects.
In other embodiments, the polymer components may be the objects to be marked. In such embodiments, the identifying markings would be integrated into the body of the polymer object.
Electroform molds made according to the principles described herein, in some embodiments, may be used for fabricating polymer components, objects or stamps from polymer granules or sheets of polymer, in a conventional compression molding process, as depicted in
In
In other embodiments, the negative electroform molds may be used for fabricating polymer components, objects or stamps from polymer granules or sheets of polymer, in other molding processes, including without limitation, resin casting, injection molding, hot embossing or reactive injection molding.
In still other embodiments, silicon master molds fabricated according to the principles of the invention, may be used in place of the electroform molds for fabricating polymer components, objects or stamps from polymer granules or sheets of polymer using plastic molding techniques and methods. Further, silicon master molds and electroform molds may be combined to fabricate polymer components, objects or stamps from polymer granules or sheets of polymer using plastic molding techniques and methods.
In yet other embodiments, the electroform molds of the invention (and other metal molds including the embossing/printing features described above) may be heated to a sufficiently high temperature to thermolyze, burn or char surfaces of the objects molded therein, so as to mark them in accordance with the principles described herein.
Referring again to
The features or codes of the stamps and the corresponding marked objects, may be read by any method capable of detecting them. Examples of such reading methods include, without limitation, optical methods such as direct imaging and photomicroscopy, scanning electron microscopy, atomic force microscopy and profilometry (mechanical or optical depth measurement). In one embodiment, the surface features may be analyzed with a WYKO optical profiler available from VEECO. An optical profiler is capable of measuring features on a surface within a claimed size regimen from 0.1 nm to 8 mm with a scan rate of 100 μ/sec. The measurements obtained from such an optical profiler may be subsequently analyzed using pattern recognition or like software.
Two separate parts of the stamped object require analysis which are (a) the examination and quantification of the defects and (b) reading of the alphanumeric code with Optical Character Recognition (OCR) software. For example, the image processing modules of Matlab and National Instruments Imaging Package can be used for this analysis. Both of these software packages have pattern recognition algorithms suitable for this analysis. The image processing to read the (LFAT) stamps is envisioned to take place in two steps which are (a) an initial scan to read the alphanumeric characters to verify the digital code and (b) a second slower analysis that will perform image analyses using pattern recognition. The software can be trained to recognize repetitive patters using robust OCR methods which can take place relatively quickly so the Private Key encoding verification can take place very rapidly. If this step fails then the more slow and costly pattern recognition would not be performed. The verification at the pattern recognition stage can take place in a direct pixel-to-pixel comparison of the two images. First, the overall grey scale of the entire image is calculated and the other image to be compared is set to the same overall grayscale intensity. Then a comparison is made not only of the one to one correspondence between the appropriate pixels but of the relative grey levels of the eight nearest neighbor pixels. Pattern recognition of this type has an extremely high accuracy with nearly non-existent false negatives. Image analysis employed Time Delay Integration (TDI) techniques can be employed to analyze moving objects.
In one embodiment, the features or codes of the stamp and the marked object may be read or interpreted by starting at one end of the feature size scale and moving towards the other end of the size scale. For example, the largest feature size may be read with a magnifying glass, the next size level with a high quality optical microscope, the next size level with a scanning electron microscope (SEM) and the final size level with an SEM or atomic force microscope. At the lower ends of the size scales, where the lithography technique is near or past its normal working resolution limits, a series of defects will begin to appear within the smallest features. These defects make each stamp (or mold) and the marking made on the object marked by the stamp (or mold) unique and different from all other stamps (or molds) and impossible to prepare in the same way twice.
Although the invention described herein is suitable for labeling any type of object, one preferred embodiment is for the anticounterfeiting of drugs and pharmaceutical preparations. As described in scheme 1 below, anticounterfeiting of pharmaceuticals is a serious and rapidly growing problem, and there exists a very strong need for a robust solution to protect the drug supply or any valuable object In addition to protecting pharmaceutical products, this technology could label many other objects, without limit, such as spare parts, consumer goods and documents.
Scheme 1: Pharmaceutical Anticounterfeiting: Business Landscape and Statistics
An ideal method for protecting an object, such as a pharmaceutical tablet or pill, may include as many of the following attributes and features as possible.
Scheme 2: Desirable Features for Pharmaceutical Anticounterfeiting Technology
Methods for labeling large numbers of biological samples share several common overlapping needs with methods for performing authentication or attribution of a large number of objects. Some methods for labeling very large numbers of biological samples are shown in Table 1. It is clear that many of these methods do not possess the requisite properties especially with respect to the depth of multiplexing the production rate sufficient for the number of pharmaceutical manufactured and especially the need for FDA approval.
One common method for labeling objects for tracking purposes is with RFID labels. While very convenient for inventory purposes, the ease of replication or obliteration of the code renders the object less desirable for authentication and anticounterfeiting than many other systems. A comparison of RFID and the LFAT and printing methods described herein is shown in Table 2.
Table 3 below lists some of the features, advantages and benefits of using the LFAT and printing methods described herein to protect and authenticate pharmaceutical preparations.
Although the invention has been described in terms of exemplary embodiments, it is not limited thereto. Rather, the appended claims should be construed broadly, to include other variants and embodiments of the invention, which may be made by those skilled in the art without departing from the scope and range of equivalents of the invention.
This application claims the benefit of U.S. Provisional Application No. 60/772,181 filed on Feb. 10, 2006, the entire disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US07/62001 | 2/12/2007 | WO | 00 | 10/22/2009 |
Number | Date | Country | |
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60772181 | Feb 2006 | US |