The present invention relates to an automatic analyzer.
The automatic analyzer is a device that automatically performs quantitative or qualitative analysis of a specific component included in a specimen such as blood or urine. Various reagents are used for the analysis of a specimen by the automatic analyzer. For example, in analysis using antigen-antibody reactions, in order to improve reaction efficiency, a reagent containing fine particles in a diameter of a few microns, with an antibody attached. With the use of magnetic particles as fine particles, the antigen that is bound to the antibody attached to the magnetic particles can be separated from the antigen that is not bound by B/F separation (Bond/Free separation), i.e., magnetic force.
In order to keep analysis accuracy, it is desired to uniformly disperse fine particles in a reagent, and the reagent is stirred using a puddle, for example, immediately before the reagent is dispensed. The mixture of fine particles attached to the puddle used for stirring into another reagent also has to be prevented. Patent Literature 1 discloses an automatic analyzer in which a reagent containing magnetic particles are stirred using a puddle, the reagent in the state in which the magnetic particles are dispersed due to stirring is dispensed, and the puddle used for stirring is cleaned with water or a cleaning fluid.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2014-228318
However, in Patent Literature 1, no consideration is paid to a reduction in a cleaning agent used for cleaning the puddle. The cleaning agent is stocked in a tank included in the automatic analyzer. When the amount of the cleaning agent stocked is increased, the tank has to be increased in size, and this leads to also an increase in the size of the automatic analyzer including the tank.
Therefore, an object of the present invention is to provide an automatic analyzer that is capable of reducing a cleaning agent used for cleaning a puddle stirring a reagent containing fine particles.
In order to achieve the object, the present invention an automatic analyzer including a reagent container configured to accommodate a reagent including a fine particle, a puddle configured to stir the reagent, and a cleaning unit configured to immerse the puddle in a cleaning vessel reserving a cleaning agent for cleaning. The automatic analyzer further includes a determining unit configured to determine whether to totally replace the cleaning agent based on a score computed using a number of times of cleaning the puddle having stirred the reagent in the cleaning unit and a remaining amount of the reagent. When the determining unit determines that the cleaning agent is totally replaced, the cleaning unit displays, on a screen, a notification of total replacement of the cleaning agent, or recommendation of the total replacement.
According to the present invention, an automatic analyzer that is capable of reducing a cleaning agent used for cleaning a puddle stirring a reagent containing fine particles can be provided.
In the following, preferred embodiments of an automatic analyzer according to the present invention will be described with reference to the drawings. Note that in the following description and the accompanying drawings, components having the same functional configuration are designated with the same reference signs, and redundant description is omitted. The drawings schematically depict an embodiments, and actual objects may be shown in a simplified form.
Referring to
The reagent container storage 102 stores a reagent container accommodating a reagent used for analysis at a predetermined temperature, and the reagent container storage 102 rotates to cause the reagent container to move to a predetermined position. The reagent container storage 102 is provided with a dispensing hole 107 and a stirring hole 108. The dispensing hole 107 is a hole used by the reagent dispensing unit 103, and the stirring hole 108 is a hole used by the stirring unit 104.
The reagent dispensing unit 103 dispenses a reagent in a certain amount from the reagent container through the dispensing hole 107, and dispenses the reagent into the incubator 109. Prior to dispensing the reagent by the reagent dispensing unit 103, the stirring unit 104 stirs the reagent in the reagent container through the stirring hole 108 to uniformly disperse fine particles in the reagent. The cleaning unit 105 cleans the stirring unit 104 using a cleaning agent.
The tank 106 stocks the cleaning agent to be supplied to the cleaning unit 105. The incubator 109 adds a specimen into the reagent dispensed by the reagent dispensing unit 103, keeps the reagent at a predetermined temperature, causes a reaction like an antigen-antibody reaction, and then generates a reaction solution. The detecting unit 110 acquires analysis data by application of light to the reaction solution generated in the incubator 109 or by detection of light transmitted through the reaction solution, for example. The control unit 111 controls the operations of the components based on parameters and the like inputted by an operator through a keyboard, a touch panel, and any other device. The control unit 111 may include a display unit that displays inputted parameters, analysis data, and the like, or may include a storage unit for storage.
Referring to
The stirring unit 104 has a stirring arm 221, a stirring pole 222, and a puddle 223. The stirring arm 221 connects the stirring pole 222 to the puddle 223, and rotates about the stirring pole 222 as a rotation axis. The stirring pole 222 rotationally moves and vertically moves/vertical movement, and thus moves the puddle 223 connected through the stirring arm 221 to a predetermined position. The puddle 223 has a shaft part in a bar shape and a propeller part provided at the tip end of the shaft part. The propeller part has a vane shape or a blade shape with its outer diameter larger than the shaft part. The puddle 223 is inserted into the reagent container 210 disposed directly below the stirring hole 108 by the rotation of the reagent container storage 102, and rotates the propeller part about the shaft part as a rotation axis for stirring the reagent. Similarly to the nozzle 213, the puddle 223 may include a liquid level detection function. The puddle 223 includes the liquid level detection function, and thus the measurement of the remaining amount of the reagent in the reagent container 210 is enabled.
The cleaning unit 105 includes a supply passage 201, a pump 202, a supply valve 203, a discharge port 204, a cleaning vessel 205, a lower passage 206, an exhaust valve 207, an upper passage 208, and a drain 209. The supply passage 201 is a passage that connects the tank 106 up to the discharge port 204. The pump 202 is provided in the midway point of the supply passage 201, and delivers the cleaning agent stocked in the tank 106 toward the discharge port 204. The supply valve 203 is a valve that is provided between the pump 202 and the discharge port 204 and that opens and closes the supply passage 201. The discharge port 204 discharges the cleaning agent delivered from the tank 106 into the cleaning vessel 205. Note that in order to prevent a backflow of the cleaning agent from the cleaning vessel 205 to the discharge port 204, preferably, the discharge port 204 is provided on the upper part of the cleaning vessel 205. The cleaning vessel 205 reserves the cleaning agent used for cleaning the puddle 223 of the stirring unit 104. The lower passage 206 is a passage that connects the lower part of the cleaning vessel 205 to the drain 209, and used for exhausting the cleaning agent reserved in the cleaning vessel 205. The exhaust valve 207 is provided in the midway point of the lower passage 206, and is a valve that opens and closes the lower passage 206. The exhaust valve 207 is closed when the puddle 223 is cleaned, and is opened when the cleaning agent is exhausted. The upper passage 208 is a passage that exhausts an excess cleaning agent to the drain 209 when the cleaning agent reserved in the cleaning vessel 205 is overflowed. The drain 209 is an exhaust hole for the cleaning agent.
Referring to
Therefore, as shown in
Cleaning the puddle 223 by the cleaning agent 302 moves the reagent 301 attached to the puddle 223 to the cleaning agent 302, and the reagent 301 is mixed. Since the amount of the reagent 301 to be mixed in the cleaning agent 302 is proportional to the score, Hs+α·Hp, of the amount attached per stirring, Hs+α·Hp can be considered to be the score of the amount of mixed per cleaning.
In the case in which the cleaning agent 302 is reused, the reagent 301 newly attached to the puddle 223 is further mixed into the cleaning agent 302 to be reused and accumulated. Therefore, as a score M of the accumulated amount of the reagent 301 contained in the cleaning agent 302, Σ(Hs+α·Hp) is used. Since the score M corresponds to the degree of contamination of the cleaning agent 302, whether to reuse the cleaning agent 302 is reused is determined based on the size of the score M, and thus a reduction in the used amount of the cleaning agent 302 is enabled, while the degree of contamination is maintained at a certain degree or less.
Referring to
The cleaning agent 302 reserved in the cleaning vessel 205 is totally replaced. Specifically, first, the exhaust valve 207 is opened, and the cleaning agent 302 reserved in the cleaning vessel 205 is exhausted. Subsequently, the exhaust valve 207 is closed, the supply valve 203 is opened, and the pump 202 supplies the cleaning agent 302 to be delivered from the tank 106 to the cleaning vessel 205.
The puddle 223 is cleaned by the cleaning agent 302.
Specifically, first, the stirring pole 222 vertically moves and rotationally moves, and the puddle 223 is immersed in the cleaning agent 302 reserved in the cleaning vessel 205. Subsequently, the puddle 223 is rotated in the cleaning agent 302, and the puddle 223 is cleaned.
The reagent 301 accommodated in the reagent container 210 is stirred by the puddle 223. Specifically, first, the stirring pole 222 vertically moves and rotationally moves, and the puddle 223 is immersed in the reagent 301 accommodated in the reagent container 210. Subsequently, the puddle 223 is rotated in the reagent 301 to stir the reagent 301, and fine particles contained in the reagent 301 are dispersed.
The puddle 223 is cleaned by the cleaning agent 302. The specific operation is the same as S402.
The remaining amount of the reagent 301 in the reagent container 210 is acquired. The remaining amount of the reagent 301 is measured by the liquid level detection function included in the nozzle 213 or the puddle 223. In the case in which the remaining amount is measured by the nozzle 213, preferably, the remaining amount is measured before the reagent 301 is dispensed by the nozzle 213. In the case in which the remaining amount is measured by the puddle 223, the remaining amount may be measured simultaneously in the process in S403. Furthermore, the control unit 111 may assume the remaining amount of the reagent 301 based on a predetermined analysis plan.
The control unit 111 determines whether a subsequent measurement is present. In the case in which the subsequent measurement is present, the process goes to S407, whereas in the case in which no subsequent measurement is present, the process flow is ended. Note that a series of processes from S403 to S405 is measurement in one time.
The control unit 111 computes the score M, and determines whether the score M exceeds a threshold m. In the case in which the score M exceeds the threshold m, the process goes to S408, whereas in the case in which the score M does not exceed the threshold m, the process returns to S403. The threshold m is preset corresponding to the acceptable degree of contamination.
Note that for computing the score M, the remaining amount of the reagent 301 measured in S405 is used. Since the puddle 223 is immersed in the reagent 301 such that the propeller part is disposed at a predetermined height from, the bottom of the reagent container 210, the length Hs of the shaft part to be immersed in the reagent 301 is determined from the remaining amount of the reagent 301. The length Hp of the propeller part to be immersed in the reagent 301 is constant, the ratio α of the surface area per unit length of the propeller part to the shaft part is determined in advance from the dimensional shape of the puddle 223, and thus Hs+α·Hp is determined from Hs, a, and Hp. In the case in which the cleaning agent 302 is reused, Hs+α·Hp, which is the score of the amount of the reagent 301 mixed per cleaning, is accumulated for each cleaning, and the score M=Σ(Hs+α·Hp) is determined.
The cleaning agent 302 reserved in the cleaning vessel 205 is totally replaced. The specific operation is the same as S401. Note that the score M is reset in association with the total replacement of the cleaning agent 302. After this step, the process returns to S403.
As described above, according to the described process flow, the reuse of the cleaning agent 302 is enabled while the acceptable degree of contamination is maintained. Thus a reduction in the cleaning agent 302 stocked in the tank 106 is enabled, and this enables a reduction in size of the tank 106.
Referring to
Under the above conditions, when Hs+α·Hp for each of the number of times of measurement n is computed, 100+30=130 in n=1, and 99+30=129 in n=2. From the values of Hs+α·Hp in n=1 and n=2, the score M in n=2 is 130+129=259. After that, the score M is accumulated as n is increased. For example, M=514 in n=4, and M>m (=400), and thus the cleaning agent 302 is totally replaced. That is, a new cleaning agent 302 in 18 mL is consumed, and in the subsequent measurement, the score M is reset. Note that the score M exceeding the threshold m was shown in thick characters.
In
As an example similar to
In the first embodiment, the description is made that in the case in which the cleaning agent 302 is not totally replaced, the cleaning agent 302 is reused as it is. When the cleaning agent 302 is reused as it is, the amount of the reagent 301 contained in the cleaning agent 302 is increased. Consequently, in the case in which the threshold m set corresponding to the acceptable degree of contamination is small, the cleaning agent 302 is frequently totally replaced, and the consumption amount of the cleaning agent 302 may fail to decrease. Therefore, in the present embodiment, in the case in which the cleaning agent 302 is not totally replaced, the cleaning agent 302 is not reused as it is, and the cleaning agent 302 is partially replaced for reuse, which will be described. Note that the difference between the present embodiment and the first embodiment is that a new step is added to the process flow.
Referring to
The control unit 111 computes the score M, and determines whether the score M exceeds the threshold m. In the case in which the threshold m is exceeded, the process goes to S408, whereas in the case in which the threshold m is not exceeded, the process goes to S701. The threshold m is preset based on the acceptable degree of contamination.
The cleaning agent 302 reserved in the cleaning vessel 205 is partially replaced. Specifically, first, the exhaust valve 207 is opened, and a part of the cleaning agent 302 reserved in the cleaning vessel 205, three milliliters in 18 mL, for example, is exhausted. Subsequently, the exhaust valve 207 is closed, the supply valve 203 is opened, and the exhausted amount, three milliliters of the cleaning agent 302, for example, is supplied from the tank 106 to the cleaning vessel 205. After this step, the process returns to S403.
The partial replacement of the cleaning agent 302 reduces the amount of the reagent 301 contained in the cleaning agent 302, compared with the case in which the cleaning agent 302 is reused as it is. Even in the case in which the threshold m is small, a reduction in the number of times of the total replacement of the cleaning agent 302 is enabled.
As described above, according to the described process flow, almost all the cleaning agent 302 can be reused while the acceptable degree of contamination is maintained. Thus, a reduction in the cleaning agent 302 stocked in the tank 106 is enabled, and this enables a reduction in size of the tank 106.
Referring to
Under the above conditions, when Hs+α·Hp in n=1 is computed, Hs+α·Hp is 130 similarly to the first embodiment. This value is multiplied by β=0.83, and then the score M is 108. Hs+α·Hp in n=2 is 129, the value 108 of the score M in n=1 is added to this value, and then the score M is 237. Furthermore, β=0.83 is multiplied, and then the score M is 197. After that, the score M is accumulated as n is increased. In the case in which the threshold m=300 is exceeded, the cleaning agent 302 is totally replaced, and the score M is reset in the subsequent measurement.
In
Note that whether to perform the partial replacement of the cleaning agent 302 may be switched by a setting screen 900, for example, as shown in
In the first embodiment, a part of the reagent 301 contained in the cleaning agent 302 to be reused is sometimes again attached to the puddle 223. In the case in which fine particles contained in the reagent 301 are magnetic substances, the use of the magnetic field enables the suppression of reattachment of magnetic particles contained in the cleaning agent 302 to the puddle 223. Therefore, in the present embodiment, the description will be made that a magnetic field is generated toward the cleaning vessel 205 and the reattachment of the magnetic particles to the puddle 223 is suppressed. Note that the difference between the present embodiment and the first embodiment is that the configuration in the vicinity of the cleaning vessel 205 is different and a new step is added to the process flow.
Referring to
In order to trap the magnetic particles precipitating in the cleaning agent 302, preferably, the magnetic field generating unit 1001 is disposed in the lower part of the cleaning vessel 205. In the case in which the outer diameter of the cleaning vessel 205 is a few centimeters, preferably, magnetic force generated by the magnetic field generating unit 1001 is 0.1 to 1.0 T. Note that in order to suppress the influence on other devices in the automatic analyzer 101, a magnetic shield may be provided on the outer circumference of the magnetic field generating unit 1001.
Referring to
The magnetic field generating unit 1001 generates a magnetic field toward the cleaning vessel 205. Prior to cleaning the puddle 223 in S402, the magnetic field is generated in the inside of the cleaning vessel 205, the magnetic particles contained in the cleaning agent 302 are trapped near the inner wall of the cleaning vessel 205, and this enables the suppression of the reattachment of the magnetic particles to the puddle 223. Thus, improvement in the cleaning effect is enabled.
The magnetic field generating unit 1001 stops the generation of the magnetic field. Prior to the total replacement of the cleaning agent 302 in S408, the generation of the magnetic field is stopped. Thus, this enables the exhaust of the magnetic particles together with the cleaning agent 302.
The magnetic field generating unit 1001 starts the generation of the magnetic field. Prior to cleaning the puddle 223 in S404, the generation of the magnetic field is started, improvement in the cleaning effect is enabled similarly to the process in S1101.
As described above, according to the described process flow, the reuse of the cleaning agent 302 is enabled while the acceptable degree of contamination is maintained. Thus a reduction in the cleaning agent 302 stocked in the tank 106 is enabled, and this enables a reduction in size of the tank 106. In the present embodiment, the cleaning effect is improved more than in the first embodiment, and thus, highly accurate analysis is enabled.
Note that in cleaning the puddle 223 in in S402 or S404, the magnetic field generating unit 1001 may be controlled to strengthen magnetic force. The magnetic force is strengthened in the process of cleaning the puddle 223, and this enables further improvement of the cleaning effect. When the magnetic field generating unit 1001 is an electromagnet, magnetic force is controlled by adjusting the electric current to be supplied, whereas when the magnetic field generating unit 1001 is a permanent magnet, magnetic force is controlled by adjusting the distance to the cleaning vessel 205. The magnetic force may be controlled by insertion or extraction of the magnetic shield between the magnetic field generating unit 1001 and the cleaning vessel 205.
As described above, a plurality of embodiments according to the present invention is described. The present invention is not limited to the foregoing embodiments, and the component may be modified in the scope not deviating from the gist of the invention. A plurality of components disclosed in the foregoing embodiments may be appropriately combined. For example, in the combination of the second embodiment and the third embodiment, S1102 may be added before S408 and S701, and S1103 may be added after S408 and S701. Furthermore, some components may be removed from the entire components shown in the foregoing embodiment.
Number | Date | Country | Kind |
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2019-057947 | Mar 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/001655 | 1/20/2020 | WO | 00 |