The present invention relates to an automatic analyzer.
A technique in which by irradiating a reaction liquid in a reaction vessel with ultrasonic waves, a flow is generated in a sample and a reagent contained in the reaction liquid, and the sample and the reagent are agitated has been developed and already implemented in an automatic analyzer. In the agitating method using ultrasonic waves, the reaction liquid can be agitated without contact, so that carry-over of the sample and the reagent due to use of an agitating rod or the like and introduction of washing water can be avoided. In the case of the agitating method using ultrasonic waves, due to factors such as variations in resonance frequency of a piezoelectric element that generates ultrasonic waves, an intensity of the generated ultrasonic waves varies, and therefore stable agitating may not be achieved. Therefore, for example, Patent Literature 1 discloses an automatic analyzer that applies a voltage that is frequency-modulated with a frequency in any frequency range to a piezoelectric element.
As in the technique described in Patent Literature 1, when attempting to cover a low frequency side by frequency modulation centered on a nominal value of the resonance frequency, the frequency must be expanded beyond a maximum frequency deviation ΔF. However, when an output frequency is equal to or higher than ΔF, a ratio of a time during which the piezoelectric element is driven at a frequency other than the resonance frequency increases, resulting in a decrease in efficiency.
An object of the invention is to provide an automatic analyzer capable of agitating a sample and a reagent by using ultrasonic waves having stable sound pressure, regardless of a characteristic variation of a piezoelectric element.
In order to solve the above problems, the invention provides an automatic analyzer for agitating a sample and a reagent by using ultrasonic waves generated by driving a piezoelectric element. An amplifier configured to drive the piezoelectric element includes a voltage detection unit configured to detect a voltage applied to the piezoelectric element, a current detection unit configured to detect a current flowing through the piezoelectric element, a calculation unit configured to calculate effective electrical power based on a detected voltage detected by the voltage detection unit and a detected current detected by the current detection unit and determine an adjustment signal using the calculated effective electrical power and a predetermined target electrical power, and an impedance matching circuit configured to adjust output electrical power of the amplifier by changing a reactance component based on the adjustment signal determined by the calculation unit.
According to the invention, an automatic analyzer capable of agitating a sample and a reagent by using ultrasonic waves having stable sound pressure, regardless of a characteristic variation of a piezoelectric element can be provided.
Hereinafter, embodiments of the invention will be described with reference to the drawings.
A sample container such as a test tube is stored in the sample storage unit 101, and a sample 112 is placed in the sample container. The reaction unit 103 includes a rotatable reaction disk, and reaction vessels 114 (reaction cells) are arranged circumferentially on the reaction disk. The reaction disk has a constant temperature bath for holding constant temperature water at a specified temperature, and the reaction vessel 114 is kept at a predetermined temperature by the constant temperature water circulating in the constant temperature bath contacting the reaction vessel 114. The sample aliquoting mechanism 113 aspirates an amount of the sample 112 required for analysis from the sample container, and aliquots the aspirated sample 112 into the reaction vessel 114 on the reaction unit 103. The reagent aliquoting mechanism 115 aspirates an amount of reagent 116 required for analysis from the reagent storage unit 102, and aliquots the aspirated reagent 116 into the reaction vessel 114. A plurality of agitating units 104 to 109 are provided side by side on an outer circumferential side of the reaction disk, and agitate the sample 112 and the reagent 116 aliquoted into the reaction vessel 114, respectively. The analysis unit 110 performs component analysis by measuring an absorbance of a reaction liquid of the sample 112 and the reagent 116 in which a reaction is promoted. The washing unit 111 washes the reaction vessel 114 after the absorbance measurement is completed. The next sample 112 is aliquoted by the sample aliquoting mechanism 113 into the reaction vessel 114 washed by the washing unit 111, and the same sequence is repeated thereafter.
Here, the agitating units 104 to 109 irradiate the reaction vessel 114 with ultrasonic waves, and agitate the sample 112 and the reagent 116 without contact by using vibration, acoustic flow, acoustic radiation pressure, and the like. By providing a plurality of agitating units, the sample 112 and the reagent 116 can be efficiently agitated to achieve a high processing capacity. In the present embodiment, the constant temperature water is used as a liquid that mediates sound waves, and water other than the constant temperature water or liquid other than the water may also be used. When vibration or the like is applied to the sample 112 and the reagent 116, sound waves other than ultrasonic waves may be used.
As illustrated in
The split electrodes 204 and 209 are divided into a plurality of electrodes at different height positions. In the present embodiment, an example in which thirteen split electrodes are provided (only a part is illustrated in
The amplifier 2 is provided with an interface unit 221 connected to the mechanism control unit 4, and the mechanism control unit 4 controls the amplifier 2 via the interface unit 221. The amplifier 2 is connected to the agitating unit 104 via the connector 201. Further, a relay group 213 is provided between the amplifier 2 and the connector 201. The relay group 213 includes a plurality of switches, and opening and closing of each switch is controlled by a command from the mechanism control unit 4. That is, the relay group 213 functions as a switch device that switches connection between the amplifier 2 and each of the split electrodes 204 and 209.
The mechanism control unit 4 detects a liquid level position (a liquid level height) of liquid in the reaction vessel 114. Further, the mechanism control unit 4 selects one or more split electrodes 204 and 209 at appropriate positions in accordance with the liquid level position, and controls the relay group 213 to apply a voltage to the selected split electrodes 204 and 209. In this way, a position at which the reaction vessel 114 is irradiated with ultrasonic waves is adjusted.
As described above, the mechanism control unit 4 of the present embodiment applies a voltage to each of the split electrodes 204 and 209 via the amplifier 2. When a voltage is applied to each of the split electrodes 204 and 209, the piezoelectric element 202 is driven to generate ultrasonic waves.
Next, a configuration of an electrical circuit of the amplifier 2 will be described.
The switching amplifier 16 generates a driving frequency Frs of the piezoelectric element 202. The transformer 19 converts output of the switching amplifier 16 according to a turn ratio. Here, the output of the switching amplifier 16 can be increased when a load impedance (an impedance seen from a primary side of the transformer 19 to a secondary side) at the driving frequency Frs is low. On the other hand, the impedance of the piezoelectric element 202 varies depending on a material thereof, and the impedance may be several hundred Q at the driving frequency Frs and may be high as a load of the switching amplifier 16. Therefore, in the present embodiment, the variable reactance impedance matching circuit 11 for reducing the impedance on a piezoelectric element 202 side is inserted between the transformer 19 and the piezoelectric element 202.
The voltage detection unit 13 detects a voltage applied to the piezoelectric element 202 and outputs the detected voltage to the calculation unit 12. The current detection unit 14 detects a current flowing through the piezoelectric element 202 and outputs the detected current to the calculation unit 12. The calculation unit 12 calculates effective electrical power based on the detected voltage and the detected current, and determines an adjustment signal using the calculated effective electrical power and a predetermined target electrical power. The variable reactance impedance matching circuit 11 is connected to the secondary side of the transformer 19 and adjusts output electrical power of the amplifier 2 by changing a reactance component based on a reactance adjustment signal 15. Details of the calculation method of the effective electrical power and the adjustment method of the output electrical power will be described later.
Hereinafter, a specific example of the amplifier 2 will be described using Embodiment 1 to Embodiment 7.
The voltage detection unit 13 includes an input amplifier 22, an anti-aliasing filter 23, and an AD converter 24. The input amplifier 22 linearly amplifies the voltage applied to the piezoelectric element 202 and outputs the voltage to the anti-aliasing filter 23. The anti-aliasing filter 23 has a cutoff frequency equal to or higher than the driving frequency Frs×2, and removes a frequency band serving as an alias for the AD converter 24. The AD converter 24 AD-converts a voltage signal from which an alias component is removed, and outputs the voltage signal to a voltage input register 31 of the calculation unit 12.
The current detection element 21 is an element that clamps an input cable of the piezoelectric element 202 and detects the current. The current detection unit 14 includes a pre-amplifier 25, an anti-aliasing filter 26, and an AD converter 27. The pre-amplifier 25 converts the current detected by the current detection element 21 into a voltage and outputs the voltage to the anti-aliasing filter 26. The AD converter 27 AD-converts a current signal from which an alias component is removed, and outputs the current signal to a current input register 32 of the calculation unit 12.
The calculation unit 12 includes the voltage input register 31, the current input register 32, a multiplier 33, a VI product register 34, and an electrical power register 35. The voltage input register 31 and the current input register 32 synchronously output data to the multiplier 33, and the multiplier 33 outputs a product of the data to the VI product register 34. The VI product register 34 shifts the product data and outputs a sum Psum of the product data to the electrical power register 35 after a time Ts seconds sufficient for power calculation elapses.
In this way, the calculation unit 12 can calculate effective electrical power Prp=Psum/Ts supplied to the piezoelectric element 202. That is, the effective electrical power Prp is obtained by the following (Formula 1), where V (t) is a piezoelectric element voltage and I (t) is a piezoelectric element current.
The amplifier 2 of the present embodiment performs control such that effective electrical power Prl to be supplied to the piezoelectric element 202 approaches predetermined target electrical power. Here, different values of the target electrical power are stored in a table 51 for each frequency and for each type of the piezoelectric element 202. The table 51 is stored in a storage unit (not illustrated).
Next, an operation of the variable reactance impedance matching circuit 11 will be described.
The toroidal cores 41 and 42 and the capacitor 43 convert the impedance of the piezoelectric element 202 of several hundred Q into a low impedance to match the impedance with the switching amplifier 16. When the calculation unit 12 outputs a capacitance adjustment signal 45 in order to bring the effective electrical power close to the target electrical power stored in the table 51, a capacitance value of the varactor diode 44 changes, and thus the impedance seen from the primary side of the transformer 19 changes. In the present embodiment, by utilizing this principle, the impedance change due to deviation of a resonance frequency of the piezoelectric element 202 can be corrected by capacitance adjustment of the varactor diode 44.
Next, a method for controlling the variable reactance impedance matching circuit 11 by the calculation unit 12 will be described with reference to
First, initial setting will be described.
Next, the calculation unit 12 reads, from the storage unit, ΔVt which is an increase and decrease step amount when changing the capacitance adjustment signal 45 (Vt) (step S105). The increase and decrease step amount ΔVt is predetermined in the storage unit based on a change amount of the effective electrical power Prl to be supplied to the piezoelectric element 202 when the voltage applied to the varactor diode 44 in the variable reactance impedance matching circuit 11 is changed.
Finally, the calculation unit 12 outputs an initial value Vit of the capacitance adjustment signal 45 (Vt) to the variable reactance impedance matching circuit 11 (step S106), and ends the process of the initial setting. Here, it is desirable that the initial value Vit of the capacitance adjustment signal 45 (Vt) is set to, for example, a median value of an applied voltage range of the varactor diode 44 so as to correspond to the change amount of the effective electrical power Prl to be supplied to the piezoelectric element 202.
Next, electrical power adjustment will be described.
Thereafter, the calculation unit 12 calculates the effective electrical power Prl by the method described above with reference to
Next, the calculation unit 12 compares the effective electrical power Prl with the target electrical power Ptg (step S114). When the effective electrical power Prl is smaller than the target electrical power Ptg, the calculation unit 12 sets, as a new capacitance adjustment signal, a value obtained by adding the increase and decrease step amount Δt to the current capacitance adjustment signal (step S115). The calculation unit 12 calculates the effective electrical power Prl based on the voltage and the current when the capacitance of the varactor diode 44 is changed by the new capacitance adjustment signal (step S116). Then, the calculation unit 12 compares the effective electrical power Prl with the target electrical power again (step S117). When the effective electrical power Prl is equal to or greater than the target electrical power Ptg, the process of the electrical power adjustment ends. When the effective electrical power Prl is smaller than the target electrical power Ptg, step S115 to step S117 are repeated. It is assumed that there is a relationship between the capacitance adjustment signal and the effective electrical power such that the higher the capacity adjustment signal, the greater the effective electrical power, i.e., a positive correlation.
In step S114 described above, when the effective electrical power Prl is equal to or greater than the target electrical power Ptg, the calculation unit 12 sets, as a new capacitance adjustment signal, a value obtained by subtracting the increase and decrease step amount Δt from the current capacitance adjustment signal (step S118). The calculation unit 12 calculates the effective electrical power Prl based on the voltage and the current when the capacitance of the varactor diode 44 is changed by the new capacitance adjustment signal (step S119). Then, the calculation unit 12 compares the effective electrical power Prl with the target electrical power again (step S120). When the effective electrical power Prl is smaller than the target electrical power Ptg, the process of the electrical power adjustment ends. When the effective electrical power Prl is equal to or larger than the target electrical power Ptg, step S118 to step S120 are repeated.
By the above electrical power adjustment, the effective electrical power Prl can be brought close to the target electrical power Ptg. Accordingly, even when characteristics of the piezoelectric element 202 vary, for example, even when the resonance frequency is shifted with time, desired electrical power can be supplied to the piezoelectric element 202. When stable electrical power is supplied, variations in output sound pressure from the piezoelectric element 202 can be prevented, and as a result, the sample and the reagent can be stably agitated. Further, when the piezoelectric element 202 already installed in the automatic analyzer is changed to a type having different characteristics, for example, even when a material containing lead (for example, PZT) is changed to a material not containing lead (for example, LN), the piezoelectric element 202 can be driven by the same amplifier 2 by performing the above-described electrical power adjustment.
Next, a training sequence of the electrical power adjustment will be described.
Thereafter, the operator attaches the piezoelectric element 202 for electrical power calibration to the automatic analyzer. The piezoelectric element 202 for calibration is an individual having standard characteristics, for example, an individual having a standard resonance frequency without a variation of the piezo element A. The piezoelectric element 202 for electrical power calibration may be attached in advance to a specific position on an outer peripheral side of the reaction disk.
The mechanism control unit 4 starts the training sequence and transmits a calibration start signal to the calculation unit 12. The calculation unit 12 updates the table 51 illustrated in
As described above, by updating the table of the target electrical power at the timing of calibration of the automatic analyzer, which is performed after power-on and before starting analysis, the power adjustment can be normally performed thereafter. The piezoelectric element 202 attached for calibration may be used for actual agitating as it is.
In the present embodiment, as in the case of the configuration illustrated in
The voltage detection unit 13 of the present embodiment further includes a voltage zero cross detector 71 (a comparator) in addition to the input amplifier 22, the anti-aliasing filter 23, and the AD converter 24. The current detection unit 14 of the present embodiment further includes a current zero cross detector 76 (a comparator) in addition to the pre-amplifier 25, the anti-aliasing filter 26, and the AD converter 27. The calculation unit 12 of the present embodiment includes the voltage input register 31, a V2 sum calculation unit 78, a voltage effective value calculation unit 79, the current input register 32, an I2 sum calculation unit 83, a current effective value calculation unit 84, a period calculation unit 72, a V counter 73, an I counter 77, a phase difference calculation unit 74, and an effective electrical power calculation unit 75.
When the AD converter 24 of the voltage detection unit 13 outputs a voltage AD conversion value to the voltage input register 31, the V2 sum calculation unit 78 squares and sequentially adds the voltage AD conversion value to calculate a sum of V2. The voltage effective value calculation unit 79 calculates a square root of the sum of V2, and outputs a calculation result thereof as a voltage effective value Vrms to the effective electrical power calculation unit 75. The voltage zero cross detector 71 detects an intersection point of output of the input amplifier 22 with 0 volt, and outputs a voltage zero cross signal 81 to the period calculation unit 72 and the V counter 73. The period calculation unit 72 calculates one period of a voltage signal from the voltage zero cross signal 81.
On the other hand, when the AD converter 27 of the current detection unit 14 outputs a current AD conversion value to the current input register 32, the 12 sum calculation unit 83 squares and sequentially adds the current AD conversion value to calculate a sum of I2. The current effective value calculation unit 84 calculates a square root of the sum of I2, and outputs a calculation result thereof as a current effective value Irms to the effective electrical power calculation unit 75. The current zero cross detector 76 detects an intersection point of output of the pre-amplifier 25 with 0 volt, and outputs a current zero cross signal 82 to the I counter 77.
The phase difference calculation unit 74 of the calculation unit 12 is synchronized with the period calculation unit 72, the V counter 73, and the I counter 77, obtains a phase difference time ΔT from a count value of the V counter 73 and a count value of the I counter 77, and obtains a phase difference 40 by the following formula using one period T output from the period calculation unit 72.
The effective electrical power calculation unit 75 of the calculation unit 12 calculates the effective electrical power Prl based on the output Vrms of the voltage effective value calculation unit 79, the output Irms of the current effective value calculation unit 84, and the output 40 of the phase difference calculation unit 74 by the following Formula.
In this way, the effective electrical power Prl supplied to the piezoelectric element 202 can be calculated based on the voltage applied to the piezoelectric element 202 and the current flowing therethrough.
Embodiment 5 will be described with reference to
Next, similar to the process of the electrical power adjustment illustrated in
The calculation unit 12 stores, in the storage unit, the effective electrical power Prl after adjustment in the electrical power adjustment module (step S312) and stores the current driving frequency Fdr in the storage unit (step S313). Thereafter, the calculation unit 12 sets, as a new driving frequency Fdr, a value obtained by adding the frequency increase and decrease step ΔFdr to the current driving frequency Fdr (step S314) and compares the new driving frequency Fdr with the center frequency Fc (step S315).
When the driving frequency Fdr is equal to or lower than the center frequency Fc, the process returns to the process of the electrical power adjustment module illustrated in
As described above, when the driving frequency for driving the piezoelectric element is changed stepwise in a certain range and the effective electrical power is sequentially calculated, the frequency at which the effective electrical power is maximum is found. When the piezoelectric element is driven at this frequency, output sound pressure can be increased.
Characteristics of the piezoelectric element include a resonance frequency at which an impedance is at a minimum, and an anti-resonance frequency in a higher frequency range at which the impedance is at a maximum. Therefore, when a search is performed while increasing the frequency stepwise from a low frequency as in the present embodiment, there is an advantage that the resonance frequency can be easily found. When the piezoelectric element is driven at the resonance frequency, a displacement of the piezoelectric element is maximum, and strong ultrasonic waves can be efficiently generated.
Embodiment 6 will be described with reference to
In the present embodiment, the amplifier 2 adjusts output electrical power every time a predetermined time elapses. Specifically, after the calculation unit 12 determines a capacitance adjustment signal, the electrical power adjustment is not performed until a time Ttn elapses. Accordingly, unnecessary electrical power adjustment can be omitted. The time Ttn is determined in consideration of a time during which deterioration over time may occur in the piezoelectric element (for example, one month). The timing of the electrical power adjustment may be determined based on whether a predetermined number of samples (for example, 100000 samples) reaches, instead of whether a predetermined time elapses.
Embodiment 7 will be described with reference to
As described above, the reaction vessel 114 containing the sample and the reagent sequentially moves to a front surface of the agitating unit 104 by repeating rotation and stop of a reaction disk. Here, when the piezoelectric element is driven to generate ultrasonic waves before the agitating unit 104, that is, at a timing when the reaction vessel 114 accommodating a sample or the like is not present at an agitating position, the piezoelectric element may be damaged due to an influence of reflection. Therefore, in the present embodiment, when the reaction disk is at a predetermined rotational position and the reaction vessel 114 is at the agitating position, the mechanism control unit 4 transmits a reaction vessel facing signal 401 to the calculation unit 12 of the amplifier 2. Then, the calculation unit 12 performs electrical power adjustment only when the reaction vessel facing signal 401 is received from the mechanism control unit 4. When a reactance adjustment signal is determined, the calculation unit 12 ends the electrical power adjustment.
The signal transmitted from the mechanism control unit 4 to the amplifier 2 may include information indicating whether analysis is being performed. The calculation unit 12 may perform the electrical power adjustment only when the automatic analyzer is performing analysis. This is because the electrical power adjustment is useless when the automatic analyzer is not performing analysis.
The invention is not limited to the embodiments described above, and includes various modifications. For example, the embodiments described above have been described in detail to facilitate understanding of the invention, and the invention is not necessarily limited to those including all the configurations described above. A part of a configuration in one embodiment can be replaced with a configuration in another embodiment, and a configuration in one embodiment can also be added to a configuration in another embodiment. A part of a configuration in each embodiment may be added to, deleted from, or replaced with another configuration.
Number | Date | Country | Kind |
---|---|---|---|
2022-069311 | Apr 2022 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2023/010365 | 3/16/2023 | WO |