The present invention relates to an automatic analyzer.
An automatic analyzer is a device that performs qualitative analysis or quantitative analysis of a specific component contained in a biological specimen such as blood, urine, or spinal fluid, and is an essential device in a facility in which many patient samples need to be processed in a short time, such as a hospital or medical examination facility.
Such an automatic analyzer is connected with a waste fluid processing facility of the installation destination, a waste fluid tank attached to the automatic analyzer, or the like in order to discharge waste fluid produced by an analysis process or the like. Since the waste fluid discharged from the automatic analyzer contains components derived from a living body, it is necessary to strictly manage the waste fluid as a biohazard substance.
For example, in a case of a configuration of storing the waste fluid discharged from the automatic analyzer in the tank, it is necessary to securely prevent leakage of the waste fluid from the tank. Therefore, there has been an automatic analyzer including a liquid level detection sensor provided in the waste fluid tank and has a function of promptly stopping the discharge of the waste fluid from the automatic analyzer when a water level reaches a dangerous water level. However, in a configuration using only the sensor, it is difficult for a customer to expect a timing of measurement stop based on the tank water level, which causes a loss of a sample due to unexpected measurement stops, a report delay of a measurement result, and the like.
As a technique in the related art corresponding to such a problem, for example, PTL 1 discloses an automatic analyzer that determines an excess or deficiency of remaining amounts of a reagent, a detergent, and pure water and an excess or deficiency of a free space of a waste fluid tank before starting analyzing a sample, and starts analyzing the sample only when the deficiency of the amounts of the reagent, the detergent, and the pure water and the free space of the waste fluid tank is not detected.
PTL 1: JP2015-129676A
However, although an unexpected measurement stop can be avoided in the related art described above, it is difficult to construct a workflow for a customer since it is difficult to know the time until the measurement stops.
The invention has been made in view of the above, and an object of the invention is to provide an automatic analyzer that can be operated while workflows are easily considered and unexpected measurement stops are avoided.
The present application includes a plurality of units for solving the above problem, and an example thereof includes: an analysis unit configured to perform analysis of a sample; a waste fluid housing unit configured to house a waste fluid produced by a process of analyzing the sample; a waste fluid amount detecting unit configured to detect that the waste fluid has reached a predetermined reference amount, the waste fluid being housed in the waste fluid housing unit; a timer unit configured to start counting time when the waste fluid amount detecting unit detects that the waste fluid has reached the reference amount; and a control unit configured to control operation of the analysis unit. The control unit determines, when an operator instructs starting analysis, whether to permit starting analysis by the analysis unit based on whether a count result obtained by the timer unit reaches predetermined reference time.
According to the invention, it is possible to operate the analyzer while workflows are easily considered and unexpected measurement stops are avoided.
Hereinafter, embodiments of the invention will be described with reference to the drawings. In the present embodiment, an automatic analyzer represented by a biochemical automatic analyzer or an immune automatic analyzer, or the like will be described as an example, the invention is not limited thereto, and the invention can also be applied to other devices that react a sample with a reagent and analyze the sample based on the reaction result, such as a mass spectrometer used for a clinical examination and a coagulation analyzer for measuring coagulation time of blood. In addition, the invention can also be applied to a complex system of the analyzers and the biochemical automatic analyzer or the immune automatic analyzer, or an automatic analysis system to which the analyzers are applied.
The first embodiment according to the invention will be described in detail with reference to
In
The rack 102 houses a plurality of sample containers (specimen containers) that house biological samples (samples) such as blood and urine, and is transported on a rack 102 transport line in a state in which the sample containers are housed.
The reagent low temperature insulation unit 104 is a reagent container storage part and houses and low-temperature-insulates a plurality of reagent containers 112 housing various reagents used for sample analysis. At least a part of an upper surface of the reagent low temperature insulation unit 104 is covered with a reagent disk cover 113. A part of the reagent disk cover 113 can be opened and closed, and the reagent containers 112 can be taken in and out.
The incubator 105 includes a reaction container placement part 115 in which a plurality of reaction containers 114 for reacting the samples and the reagents are placed, and a temperature adjustment mechanism that adjusts temperatures of the reaction containers 114 to a desired temperature.
The sample dispensing mechanism 106 includes a rotation driving mechanism and a vertical driving mechanism, and can dispense, by the driving mechanisms, a sample from a sample container into the reaction containers 114 housed in the incubator 105.
The reagent dispensing mechanism 107 has the same configuration as that of the sample dispensing mechanism 106. That is, the reagent dispensing mechanism 107 includes a rotation driving mechanism and a vertical driving mechanism, and dispenses, by the driving mechanisms, a reagent from the reagent container 112 into the reaction containers 114 housed in the incubator 105.
The reagent stirring mechanism 108 includes a rotation driving mechanism and a vertical driving mechanism, and stirs the reagent in the reagent container 112 by rotating a stirring paddle.
The consumable item transport mechanism 109 transports a plurality of unused reaction containers 114 and unused dispensing tips 116 from a reaction container dispensing tip housing container 117 to a dispensing tip installation position 118 accessed by the incubator 105 or the sample dispensing mechanism 106, or transports the reaction container 114 containing reaction solution from the incubator 105 to a stirring mechanism 119.
The B/F separation unit 110 includes a separation part 120 that collects magnetic particles, a B/F separation probe 121 that aspirates the reaction solution and discharges a buffer solution, a B/F separation probe cleaning unit 122 that cleans the B/F separation probe 121, a B/F separating stirring unit 123 that redistributes the magnetic particles once collected, a transport unit 124 that transports the reaction containers 114 provided in the incubator 105 to the B/F separation unit 110 or the detecting unit 111.
The detecting unit 111 includes a reaction solution aspiration nozzle 125 that aspirates reaction solution in the reaction container 114, a photomultiplier tube, a light source lamp, a spectroscope, and a photodiode, has a function of adjusting their temperatures, and analyzes the reaction solution.
Driving performed by a driving unit of the analysis unit 101 is controlled by the controller 130. In addition, in the analysis unit 101, a fluid is discharged for driving or cleaning. The analysis unit 101 includes a thin waste fluid flow path and a thick waste fluid flow path according to a type of the fluid to be discharged. With respect to the type of the fluid to be discharged, the fluid to be discharged having a high possibility of containing an infectious substance is classified as a thick waste fluid, and the fluid to be discharged having a low possibility of containing an infectious substance is classified as a thin waste fluid. In addition, a waste fluid to be discharged may be discharged by mixing the thick waste fluid and the thin waste fluid.
In a case where the waste fluid is thin waste fluid, the waste fluid is discharged from the thin waste fluid flow path to a thin waste fluid outlet port 126. In addition, in the case of thick waste fluid, the thick waste fluid is discharged from the thick waste fluid flow path to a thick waste fluid outlet port 127. The thin waste fluid outlet port 126 and the thick waste fluid outlet port 127 can be connected to a customer waste fluid facility or a thin waste fluid tank 128 and a thick waste fluid tank 129 attached to analysis unit 101. In the present embodiment, the attached thin waste fluid tank 128 and thick waste fluid tank 129 are connected to the thin waste fluid outlet port 126 and the thick waste fluid outlet port 127, respectively. It is also possible to connect both the thin waste fluid outlet port 126 and the thick waste fluid outlet port 127 to the customer waste fluid facility. In addition, it is also possible to connect one of the thin waste fluid outlet port 126 and the thick waste fluid outlet port 127 to the customer waste fluid facility, and connect the other one to a corresponding tank.
The controller 130 includes a control unit 131 that controls processing and operation of each component of the automatic analyzer 100 including the controller 130 and the analysis unit 101, an input unit 132 that receives a user's work request, a display unit 133 that outputs an operation instruction to the user, a monitor unit 134 that monitors a state of the analysis unit 101, a storage unit 135 that stores the processing performed by the control unit 131, and a timer unit 136 that can be activated by the control unit 131.
The monitor unit 134 monitors the state of the analysis unit 101 using position sensor information or the like, and monitors whether the analysis unit 101 is measuring a sample.
The control unit 131 of the controller 130 can include a central processing unit (CPU). The entire controller 130 can be implemented using a personal computer (PC) including the control unit 131 including the CPU, the input unit 132 such as a keyboard and a mouse, the display unit 133 such as a liquid crystal display, and the storage unit 135 such as a semiconductor memory. In this case, the monitor unit 134 which monitors the position sensor information and the like may be implemented by executing a program of the CPU that is the control unit 131.
In
In
The emergency stop thin waste fluid height sensor 202 is capable of detecting a liquid level of height serving as a full water position of the thin waste fluid tank 128. It can be seen that the thin waste fluid tank 128 is full when the sensor detects the liquid level. In this case, it is expected that the waste fluid overflows and leaks when the waste fluid is additionally supplied to the thin waste fluid tank 128, and thus the automatic analyzer 100 stops the discharge of the waste fluid. On the other hand, when the emergency stop thin waste fluid height sensor 202 detects the liquid level, an event is assumed in which a patient sample under measurement cannot be measured completely since the automatic analyzer 100 is emergency stopped, which is basically to be avoided. Therefore, the automatic analyzer 100 includes, in addition to the emergency stop thin waste fluid height sensor 202, the attention attraction thin waste fluid height sensor 203 that detects waste fluid height at a position lower than that of the emergency stop thin waste fluid height sensor 202.
The attention attraction thin waste fluid height sensor 203 is provided for a purpose of attracting attention of an operator and preventing emergency stopping the analyzer. The emergency stop thin waste fluid height sensor 202 and the attention attraction thin waste fluid height sensor 203 are connected to the automatic analyzer 100, and states thereof can be monitored by the monitor unit 134 all the time. Since a discharge amount of the thin waste fluid is larger than that of the thick waste fluid and quickly reaches the full water during continuous operation, the attention attraction thin waste fluid height sensor 203 is capable of detecting a liquid level at a sufficiently low position. On the other hand, in a facility using a tank, an operation amount of the automatic analyzer 100 may be low and the thin waste fluid may be slowly discharged. In this case, the attention attraction thin waste fluid height sensor 203 at a too low position outputs the attention attraction too early, and the operator is required to discard the waste fluid in the tank even though the waste fluid can completely be continuously used.
Therefore, in the present embodiment, the thin waste fluid tank 128 and two monitoring sensors perform timer monitoring. The emergency stop thin waste fluid height sensor 202 and the attention attraction thin waste fluid height sensor 203 are monitored by the monitor unit 134 all the time. When the attention attraction thin waste fluid height sensor 203 detects the liquid level, the monitor unit 134 notifies the control unit 131 of the detection, and the control unit 131 activates the timer unit 136. Time of the timer unit 136 may be displayed on the display unit 133. The automatic analyzer 100 checks a behavior of the timer unit and states of the two sensors, and performs appropriate waste fluid management.
In
In the thick waste fluid setting 205, pipe connection or tank connection can be selected by the input unit 132.
In the thin waste fluid setting 206, the pipe connection or the tank connection can be selected by the input unit 132. When the tank connection is selected in the thin waste fluid setting 206, timer time setting 207 is editable by the input unit 132.
Any number can be input into the timer time setting 207. After the thick waste fluid setting 205 and the thin waste fluid setting 206 are edited, contents edited in the thick waste fluid setting 205 and the thin waste fluid setting 206 are reflected by selecting the save button 208 by the input unit 132. Behaviors of the waste fluid tank described below are only a case where the tank connection is selected in the thick waste fluid setting 205, or only a case where the tank connection is selected in the thin waste fluid setting 206. When the waste fluid tank is connected to the customer waste fluid facility, a sensor for managing the waste fluid amount is not provided, and the waste fluid amount is not managed by an automatic analyzer 100 side.
Here, the normal operation means the measurement mode, the all-submitted-sample acceptation mode, and the measurement standby mode. During the normal operation, a flowchart shown in
In
Subsequently, it is determined whether the timer unit is activated and starts counting (step S504), and in a case where the determination result is YES, counting related to the thin waste fluid tank is reset (step S505), it is determined that continuous use of the thin waste fluid tank is permitted (step S506), and the process returns to step S501. In addition, in a case where the determination result in step S504 is NO, the process proceeds to step S506, and then the process returns to step S501.
In addition, in a case where the determination result in step S502 is YES, it is determined that the thin waste fluid tank has a failure (step S507), a thin waste fluid tank failure detection alarm is triggered (step S508), and the normal operation is disabled (step S509).
In addition, in a case where the determination result in step S501 is YES, it is determined whether the emergency stop thin waste fluid height sensor 202 detects the liquid level (step S510). In a case where the determination result in step S510 is NO, it is determined whether the timer unit is activated and starts counting (step S511). In a case where the determination result in step S511 is NO, the timer unit 136 related to the thin waste fluid tank 128 starts counting (step S512), a thin waste fluid tank timer activation alarm is triggered (step S513), and the process proceeds to step S506.
In addition, in a case where the determination result in step S511 is YES, it is determined whether counting performed by the timer unit 136 is performed within predetermined set time (step S514). In a case where the determination result in step S514 is NO, it is determined that the thin waste fluid tank is time out (step S515), a thin waste fluid tank time-out alarm is triggered (step S516), the normal operation is disabled (step S617), it is determined that the continuous use of the thin waste fluid tank is not permitted (step S518), and the process returns to step S501. In addition, in a case where the determination result in step S514 is YES, it is determined that the thin waste fluid tank has no fault (step S519), and the process proceeds to step S506.
In addition, in a case where the determination result in step S510 is YES, a thin waste fluid tank liquid level emergency stop level is determined (step S520), a thin waste fluid tank emergency stop level alarm is triggered (step S521), the normal operation is disabled (step S522), and the process proceeds to step S518.
In general, in the thin waste fluid tank 128, the waste fluid in the tank is discarded by the operator before the automatic analyzer 100 is activated, and thus the emergency stop thin waste fluid height sensor 202 and the attention attraction thin waste fluid height sensor 203 do not detect the liquid level. Therefore, steps S501 to S506 are repeated continuously until a position of the attention attraction thin waste fluid height sensor 203 is reached during the normal operation. When the cycle is repeated, a waste fluid amount gradually increases with the operation of the automatic analyzer 100, and the liquid level reaches the position of the attention attraction thin waste fluid height sensor 203. In this case, the timer unit 136 is activated and starts counting. In order to attract attention of the operator when the timer unit 136 is activated, the control unit 131 triggers the thin waste fluid tank timer activation alarm.
When height of the waste fluid is at a level of the attention attraction thin waste fluid height sensor 203, the normal operation can be sufficiently and continually performed, and thus the automatic analyzer 100 is not stopped. In addition, since the thin waste fluid tank 128 does not discharge the waste fluid only in the power off state or in the analyzer standby mode, the waste fluid can be discarded by the operator. Therefore, in the case of the normal operation and the analyzer standby mode, the operator may check the thin waste fluid tank timer activation alarm to discard the waste fluid in the thin waste fluid tank 128, and the attention attraction thin waste fluid height sensor 203 stops. In this case, since it is not necessary to continue to activate the timer unit 136, processing of resetting the timer unit 136 is performed in step S504. On the other hand, when the normal operation is continued without discarding the waste fluid in the thin waste fluid tank 128 even after the thin waste fluid tank timer activation alarm is confirmed, the timer unit 136 continues counting to proceed the timer. In step S514, the control unit 131 compares time of the timer unit 136 with time in the preset timer time setting 207, and can continue the normal operation if the time of the timer unit 136 is within the time in the timer time setting 207. However, when time in the timer time setting 207 is passed, the control unit 131 determines in step S515 that the thin waste fluid tank is time out, and the control unit 131 triggers the thin waste fluid tank time-out alarm in step S516.
The control unit 131 causes the display unit 133 to display the screen shown in
Even within the time in the timer time setting 207, when the emergency stop thin waste fluid height sensor 202 indicating that a discharge amount of the waste fluid is large and the tank is full detects the liquid level, the control unit 131 determines in step S520 that the liquid level of the thin waste fluid tank 128 is an emergency stop level, and the control unit 131 triggers the thin waste fluid tank liquid level emergency stop level alarm in step S521.
The control unit 131 displays the screen shown in
A process when two sensors of the thin waste fluid tank 128 have a failure is as follows. That is, when the emergency stop thin waste fluid height sensor 202 detects the liquid level in step S502, the emergency stop thin waste fluid height sensor 202 at a position higher than that of the attention attraction thin waste fluid height sensor 203 detects the liquid level. In this case, in step S507, the control unit 131 determines that the sensors have a failure. In this case, in step S508, the control unit 131 triggers the thin waste fluid tank failure detection alarm, and displays the thin waste fluid tank failure detection alarm on the display unit 133.
After displaying the screen shown in
The thick waste fluid tank 129 includes a thick waste fluid housing unit 211 that houses the waste fluid discharged from the thick waste fluid outlet port 127 of the automatic analyzer 100, an emergency stop thick waste fluid height sensor 212 that detects height of the waste fluid housed in the thick waste fluid housing unit 211, and an attention attraction thick waste fluid height sensor 213. The emergency stop thick waste fluid height sensor 212 is capable of detecting the liquid level of height serving as a full water position of the thick waste fluid tank 129. It can be seen that the thick waste fluid tank 129 is full when the sensor detects the liquid level. In this case, it is expected that the waste fluid overflows and leaks when the waste fluid is additionally supplied to the thick waste fluid tank 129, and thus the automatic analyzer 100 stops the discharge of the waste fluid. On the other hand, when the emergency stop thick waste fluid height sensor 212 detects the liquid level, it is assumed that a patient sample under measurement cannot be measured completely since the automatic analyzer 100 is emergency stopped, which is basically to be avoided. Therefore, the automatic analyzer 100 includes, in addition to the emergency stop thick waste fluid height sensor 212, the attention attraction thick waste fluid height sensor 213 that detects waste fluid height at a position lower than that of the emergency stop thick waste fluid height sensor 212.
The attention attraction thick waste fluid height sensor 213 is provided for the purpose of attracting attention of an operator and preventing emergency stopping the analyzer. The emergency stop thick waste fluid height sensor 212 and the attention attraction thick waste fluid height sensor 213 are connected to the automatic analyzer 100, and states thereof can be monitored by the monitor unit 134 all the time. The discharge amount of the thick waste fluid is smaller than that of the thin waste fluid. Therefore, the attention attraction thick waste fluid height sensor 213 is provided at a position where the tank is not full even if all dispensed patient samples on the incubator 105 are measured when the new sample acceptation is stopped. The height is at a position higher than that of the attention attraction thin waste fluid height sensor 203 of the thin waste fluid tank 128, and the thick waste fluid tank 129 is less likely to be full at the discharge amount of the thick waste fluid in one day, and thus the operator can sufficiently use the thick waste fluid tank 129 in a configuration using two sensors. Therefore, unlike the thin waste fluid tank 128, the thick waste fluid tank 129 confirms the states of the two sensors to appropriately manage the waste fluid, without using the timer.
Here, the normal operation means the measurement standby mode, and the measurement mode, the all-submitted-sample acceptation mode, and the measurement standby mode. During the normal operation, the flowchart shown in
In
In addition, in a case where the determination result in step S602 is YES, it is determined that the thick waste fluid tank has a failure (step S605), a thick waste fluid tank failure detection alarm is triggered (step S606), and the normal operation is disabled (step S607).
In addition, in a case where the determination result in step S601 is YES, it is determined whether the emergency stop thick waste fluid height sensor 212 detects the liquid level (step S608). In a case where the determination result in step S608 is NO, a thick waste fluid tank liquid level attention attraction level is determined (step S609), a thick waste fluid tank liquid level attention attraction alarm is triggered (step S610), the normal operation is disabled (step S611), it is determined that the continuous use of the thick waste fluid tank is not permitted (step S612), and the process returns to step S601.
In addition, in a case where the determination result in step S608 is YES, a thick waste fluid tank liquid level emergency stop level is determined (step S613), a thick waste fluid tank liquid level emergency stop level alarm is triggered (step S614), the normal operation is disabled (step S615), and the process proceeds to step S612.
In general, in the thick waste fluid tank 129, the waste fluid in the tank is discarded by the operator before the automatic analyzer 100 is activated, and thus the emergency stop thick waste fluid height sensor 212 and the attention attraction thick waste fluid height sensor 213 do not detect the liquid level. Therefore, steps S601 to S604 are repeated continuously until a position of the attention attraction thick waste fluid height sensor 213 is reached during the normal operation. When the cycle is repeated, the automatic analyzer 100 is gradually activated, so that the waste fluid is discharged and the liquid level reaches the position of the attention attraction thick waste fluid height sensor 213. Thus, when the process transitions to step S608 which is a branch of step S601 and the height of the waste fluid is an attention attraction thick waste fluid height sensor 213 level, the control unit 131 determines the thick waste fluid tank liquid level attention attraction level in step S609, and the control unit 131 triggers the thick waste fluid tank liquid level attention attraction alarm in step S610.
The control unit 131 causes the display unit 133 to display the screen shown in
When the thick waste fluid tank 129 is full, the automatic analyzer 100 determines that the liquid level is the emergency stop level, and in step S613, the control unit 131 triggers the thick waste fluid tank liquid level emergency stop level alarm.
The control unit 131 displays the screen shown in
A process when two sensors of the thick waste fluid tank 129 have a failure is as follows. That is, when the emergency stop thick waste fluid height sensor 212 detects the liquid level in step S602, the emergency stop thick waste fluid height sensor 212 at a position higher than that of the attention attraction thick waste fluid height sensor 213 detects the liquid level. In this case, in step S605, the control unit 131 determines that the sensors have a failure. In this case, in step S606, the control unit 131 triggers the thick waste fluid tank failure detection alarm, and displays the thick waste fluid tank failure detection alarm on the display unit 133.
After displaying the screen shown in
As described above, the present embodiment includes: an analysis unit configured to perform analysis of a sample; a waste fluid housing unit configured to house a waste fluid produced by a process of analyzing the sample; a waste fluid amount detecting unit configured to detect that the waste fluid has reached a predetermined reference amount, the waste fluid being housed in the waste fluid housing unit; a timer unit configured to start counting time when the waste fluid amount detecting unit detects that the waste fluid has reached the reference amount; and a control unit configured to control operation of the analysis unit. The control unit determines, when an operator instructs starting analysis, whether to permit starting analysis by the analysis unit based on whether a count result obtained by the timer unit reaches predetermined reference time. Therefore, it is possible to operate the analyzer while workflows are easily considered and unexpected measurement stops are avoided. That is, by adding a timer function to the configuration using a sensor in the related art, it is possible to flexibly respond to a customer workflow and to enable the prevention of overflow of the waste fluid and preventing loss of the sample.
The second embodiment according to the invention will be described with reference to
In the first embodiment, the power is continuously supplied to the automatic analyzer 100, and the monitor unit 134 monitors states of the emergency stop thin waste fluid height sensor 202, the attention attraction thin waste fluid height sensor 203, the emergency stop thick waste fluid height sensor 212, and the attention attraction thick waste fluid height sensor 213 all the time, and reports situation to the control unit 131 according to the state. The present embodiment shows a behavior when the power supplication to the automatic analyzer 100 is stopped in the workflow.
Here, starting the analyzer means that the automatic analyzer 100 is activated from the power off state.
In
In addition, in a case where the determination result in step S702 is YES, it is determined that the thin waste fluid tank has a failure (step S705), a thin waste fluid tank failure detection alarm is triggered (step S706), and the normal operation is disabled (step S707).
In addition, in a case where the determination result in step S701 is YES, it is determined whether the emergency stop thin waste fluid height sensor 202 detects the liquid level (step S708). In a case where the determination result in step S708 is NO, a thin waste fluid tank liquid level attention attraction level is determined (step S709), a thin waste fluid tank liquid level attention attraction level alarm is triggered (step S710), the normal operation is disabled (step S711), and the process returns to step S701.
In addition, in a case where the determination result in step S708 is YES, a thin waste fluid tank liquid level emergency stop level is determined (step 712), a thin waste fluid tank emergency stop level alarm is triggered (step S713), the normal operation is disabled (step S714), and the process proceeds to step S701.
After starting the analyzer, the control unit 131 resets time of the timer unit 136 and the timer unit 136 is not activated. Thereafter, in step S701, the state of the attention attraction thin waste fluid height sensor 203 is confirmed. Since an operator is required to empty the thin waste fluid tank 128 every day, in general, at the time of starting the analyzer, the thin waste fluid tank 128 is empty and the attention attraction thin waste fluid height sensor 203 and the emergency stop thin waste fluid height sensor 202 do not detect the liquid level. Therefore, only when the two sensors do not detect the liquid level, the control unit 131 determines in step S703 that the thin waste fluid tank has no fault, and the control unit 131 determines in step S704 that operation of the thin waste fluid tank is permitted.
When the attention attraction thin waste fluid height sensor 203 detects the liquid level in step S701, the state of the emergency stop thin waste fluid height sensor 202 is confirmed in step S708. When the emergency stop thin waste fluid height sensor 202 stops detecting the liquid level, the control unit 131 determines in step S709 that the liquid level of the thin waste fluid tank reaches an attention attraction level. Since the thin waste fluid tank 128 is not detected when the operator makes the thin waste fluid tank 128 empty, the control unit 131 triggers a thin waste fluid tank liquid level attention attraction alarm in step S710.
The control unit 131 causes the display unit 133 to display the screen shown in
When the emergency stop thin waste fluid height sensor 202 detects the liquid level in step S708, the control unit 131 determines in step S712 that the liquid level of the thin waste fluid tank 128 is the emergency stop level, and since the thin waste fluid tank 128 is not detected when the operator makes the thin waste fluid tank 128 empty, the control unit 131 triggers a thick waste fluid tank liquid level emergency stop level alarm in step S713. The control unit 131 causes the display unit 133 to display the screen shown in
When the emergency stop thin waste fluid height sensor 202 detects the liquid level in step S702, the emergency stop thin waste fluid height sensor 202 at a position higher than that of the attention attraction thin waste fluid height sensor 203 detects the liquid level. In this case, in step S705, the control unit 131 determines that the sensors have a failure. In this case, in step S706, the control unit 131 triggers the thin waste fluid tank failure detection alarm, and displays the thin waste fluid tank failure detection alarm on the display unit 133. After displaying the screen shown in
Here, starting the analyzer described below means that the automatic analyzer 100 is activated from the power off state.
In
In addition, in a case where the determination result in step S752 is YES, it is determined that the thick waste fluid tank has a failure (step S755), a thick waste fluid tank failure detection alarm is triggered (step S756), and the normal operation is disabled (step S757).
In addition, in a case where the determination result in step S751 is YES, it is determined whether the emergency stop thick waste fluid height sensor 212 detects the liquid level (step S758). In a case where the determination result in step S758 is NO, a thick waste fluid tank liquid level attention attraction level is determined (step S759), a thick waste fluid tank liquid level attention attraction alarm is triggered (step S760), the normal operation is disabled (step S761), and the process returns to step S751.
In addition, in a case where the determination result in step S758 is YES, a thick waste fluid tank liquid level emergency stop level is determined (step S762), the thick waste fluid tank liquid level emergency stop level alarm is triggered (step S763), the normal operation is disabled (step S764), and the process proceeds to step S751.
When the analyzer is started, the state of the attention attraction thick waste fluid height sensor 213 is confirmed in step S751. Since the operator is required to empty the thick waste fluid tank 129 every day, in general, at the time of starting the analyzer, the thick waste fluid tank 129 is empty and the attention attraction thick waste fluid height sensor 213 and the emergency stop thick waste fluid height sensor 212 stop detecting the liquid level. Therefore, only when the two sensors stop detecting the liquid level, the control unit 131 determines in step S753 that the thick waste fluid tank has no fault, and the control unit 131 determines in step S754 that operation of the thick waste fluid tank is permitted.
When the attention attraction thick waste fluid height sensor 213 detects the liquid level in step S751, the state of the emergency stop thick waste fluid height sensor 212 is confirmed in step S758. When the emergency stop thick waste fluid height sensor 212 stops detecting the liquid level, the control unit 131 determines in step S759 that the liquid level of the thick waste fluid tank reaches an attention attraction level. Since the thick waste fluid tank 129 is not detected when the operator makes the thick waste fluid tank 129 empty, the control unit 131 triggers a thick waste fluid tank liquid level attention attraction alarm in step S760.
The control unit 131 causes the display unit 133 to display the screen shown in
When the emergency stop thick waste fluid height sensor 212 detects the liquid level in step S758, the control unit 131 determines in step S762 that the liquid level of the thick waste fluid tank 129 is the emergency stop level. Since the thick waste fluid tank 129 is not detected when the operator makes the thick waste fluid tank 129 empty, the control unit 131 triggers the thick waste fluid tank liquid level emergency stop level alarm in step S763. The control unit 131 causes the display unit 133 to display the screen shown in
When the emergency stop thick waste fluid height sensor 212 detects the liquid level in step S752, the emergency stop thick waste fluid height sensor 212 at a position higher than that of the attention attraction thick waste fluid height sensor 213 detects the liquid level. In this case, in step S755, the control unit 131 determines that the sensors have a failure. In this case, in step S756, the control unit 131 triggers the thick waste fluid tank failure detection alarm, and displays the thick waste fluid tank failure detection alarm on the display unit 133. After displaying the screen shown in
Other configurations are the same as those according to the first embodiment.
The present embodiment configured as described above can achieve the same effects as those of the first embodiment.
In addition, even after the power supplication stop state in which the timer unit 136 is stopped, a customer can perform an appropriate operation along a customer workflow.
The third embodiment according to the invention will be described with reference to
The present embodiment shows a waste fluid monitoring function in states (a maintenance mode, a reagent registration mode, a measurement commencement mode, a measurement end mode) other than a normal state in which acceptation of a new sample is permitted all the time, in a workflow.
In the states other than the normal state in which the acceptation of the new sample is permitted, the flow shown in
In
In addition, in a case where the determination result in step S802 is YES, it is determined that the thin waste fluid tank has a failure (step S805), a thin waste fluid tank failure detection alarm is triggered (step S806), and continuous operation is disabled (step S807).
In addition, in a case where the determination result in step S801 is YES, it is determined whether the emergency stop thin waste fluid height sensor 202 detects the liquid level (step S808). In a case where the determination result in step S808 is NO, it is determined whether a timer unit is activated and starts counting (step S809). In a case where the determination result in step S809 is NO, the timer unit 136 related to the thin waste fluid tank 128 starts counting (step S810), a thin waste fluid tank timer activation alarm is triggered (step S811), and the process proceeds to step S804.
In addition, in a case where the determination result in step S809 is YES, it is determined whether counting performed by the timer unit 136 is performed within predetermined set time (step S812). In a case where the determination result in step S812 is NO, it is determined that the thin waste fluid tank is time out (step S813), a thin waste fluid tank time-out alarm is triggered (step S814), and the continuous operation is disabled (step S815). In addition, in a case where the determination result in step S812 is YES, it is determined that the thin waste fluid tank has no fault (step S816), and the process proceeds to step S804.
In addition, in a case where the determination result in step S808 is YES, a thin waste fluid tank liquid level emergency stop level is determined (step 817), a thin waste fluid tank emergency stop level alarm is triggered (step S818), and the continuous operation is disabled (step S819).
In the states other than the normal state in which the acceptation of the new sample is permitted, steps S801 to S804 are repeated continuously until a position of the attention attraction thin waste fluid height sensor 203 is reached in the same manner as in the normal operation. When the cycle is repeated, the automatic analyzer 100 is gradually activated, so that waste fluid is discharged and the liquid level reaches the position of the attention attraction thin waste fluid height sensor 203. Thus, the process proceeds to step S808 which is a branch of step S801, and the timer unit 136 described above is activated. In order to attract attention of an operator when the timer unit 136 is activated, the control unit 131 triggers the thin waste fluid tank timer activation alarm shown in
Even within the time in the timer time setting 207, when the emergency stop thin waste fluid height sensor 202 indicating that a discharge amount of the waste fluid is large and the tank is full detects the liquid level, the control unit 131 determines in step S817 that the liquid level of the thin waste fluid tank 128 is an emergency stop level, and the control unit 131 triggers a thin waste fluid tank liquid level emergency stop level alarm in step S818. The control unit 131 displays the screen shown in
A process when two sensors of the thin waste fluid tank 128 have a failure is as follows. That is, when the emergency stop thin waste fluid height sensor 202 detects the liquid level in step S802, the emergency stop thin waste fluid height sensor 202 at a position higher than that of the attention attraction thin waste fluid height sensor 203 detects the liquid level. In this case, in step S805, the control unit 131 determines that the sensors have a failure. In this case, in step S806, the control unit 131 triggers the thin waste fluid tank failure detection alarm, and displays the thin waste fluid tank failure detection alarm on the display unit 133. After displaying the screen shown in
In the states other than the normal state in which the acceptation of a new sample is permitted, the flow shown in
In
In addition, in a case where the determination result in step S852 is YES, it is determined that the thick waste fluid tank has a failure (step S855), a thick waste fluid tank failure detection alarm is triggered (step S856), and the continuous operation is disabled (step S857).
In addition, in a case where the determination result in step S851 is YES, it is determined whether the emergency stop thick waste fluid height sensor 212 detects the liquid level (step S858). In a case where the determination result in step S858 is NO, a thick waste fluid tank liquid level attention attraction level is determined (step S859), a thick waste fluid tank liquid level attention attraction alarm is triggered (step S860), and the normal operation is disabled (step S861).
In addition, in a case where the determination result in step S858 is YES, a thick waste fluid tank liquid level emergency stop level is determined (step S862), a thick waste fluid tank liquid level emergency stop level alarm is triggered (step S863), and the continuous operation is disabled (step S864).
In the states other than the normal state in which the acceptation of the new sample is permitted all the time, steps S851 to S854 are repeated continuously until a position of the attention attraction thick waste fluid height sensor 213 is reached in the same manner as in the normal operation. When the cycle is repeated, the automatic analyzer 100 is gradually activated, so that the waste fluid is discharged and the liquid level reaches the position of the attention attraction thick waste fluid height sensor 213.
When the attention attraction thick waste fluid height sensor 213 detects the liquid level in step S851, a state of the emergency stop thick waste fluid height sensor 212 is confirmed in step S858. When the emergency stop thick waste fluid height sensor 212 stops detecting the liquid level, the control unit 131 determines in step S859 that the liquid level of the thick waste fluid tank reaches an attention attraction level. The control unit 131 causes the display unit 133 to display the screen shown in
When the emergency stop thick waste fluid height sensor 212 detects the liquid level in step S858, the control unit 131 determines in step S862 that the liquid level of the thick waste fluid tank 129 is the emergency stop level. The control unit 131 causes the display unit 133 to display the screen shown in
When the emergency stop thick waste fluid height sensor 212 detects the liquid level in step S852, the emergency stop thick waste fluid height sensor 212 at a position higher than that of the attention attraction thick waste fluid height sensor 213 detects the liquid level. In this case, in step S855, the control unit 131 determines that the sensors have a failure. In this case, in step S856, the control unit 131 triggers the thick waste fluid tank failure detection alarm, and displays the thick waste fluid tank failure detection alarm on the display unit 133. After displaying the screen shown in
Other configurations are the same as those according to the first embodiment.
The present embodiment configured as described above can achieve the same effects as those of the first embodiment.
In addition, in states other than the normal state in which the acceptation of the new sample is permitted all the time, which is different from the normal operation, the customer can also perform an appropriate operation along the customer workflow.
The invention is not limited to the embodiments described above, and includes various modifications and combinations without departing from the gist of the invention. In addition, the invention is not limited to the configuration including all the configurations described in the above embodiments, and includes a configuration in which a part of the configuration is deleted. Each of the configurations, functions, and the like as described above may be implemented by designing a part or all of the configurations, functions, and the like in, for example, an integrated circuit. In addition, each of the above-mentioned configurations, functions, and the like may be implemented by software through means of a processor interpreting and executing a program for implementing respective functions.
Number | Date | Country | Kind |
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2020-198163 | Nov 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/031524 | 8/27/2021 | WO |