The present invention relates generally to automatic analyzers that assay desired components contained in a biological specimen, and more particularly to an automatic analyzer that uses a cleaning liquid to remove any liquid droplets adhering to an outer wall of a nozzle.
Automatic analyzers are apparatuses that dispense a specimen such as the serum obtained by centrifuging blood, and a reagent into reaction vessels by means of a dispensing unit, then stir the specimen and the reagent, and after photometry of the absorbance that varies with the resulting reactions between the reagent and the serum components, calculate the concentrations of desired components contained in the specimen.
Since the automatic analyzers usually need to repeat the above analytical operation, each analyzer has a function that periodically cleans the inner and outer walls of a dispensing nozzle which has aspirated the specimen or a sample such as the reagent. Measurement errors and/or the contamination of the specimen/reagent may result if the sample adhering to the inner and outer walls of the dispensing nozzle becomes mixed with another sample. The dispensing nozzle is therefore cleaned to avoid these unwanted events. When the inner wall of the dispensing nozzle is cleaned, the sample adhering to the inner wall is removed by supplying a cleaning liquid to a pipeline communicating with the dispensing nozzle. When the outer wall of the dispensing nozzle is cleaned, the sample adhering to the outer wall is removed by discharging the cleaning liquid from a cleaning nozzle disposed near the dispensing nozzle. After the cleaning of the dispensing nozzle outer wall, there has been a tendency for a very small amount of cleaning liquid to remain on the outer wall of the dispensing nozzle. However, since a large quantity of specimens have been used during the analysis with each such existing automatic analyzer and since one analytical operation has been conducted from one specimen, even if the cleaning liquid adhering to the distal end of the dispensing nozzle is moved into the sample, this has little influenced any changes in the concentration of the sample (i.e., the thinning of the sample).
A decrease in the concentration of the sample due to the movement of the cleaning liquid into the sample, however, has been liable to affect measuring accuracy if one specimen is analyzed over a plurality of items or if the tendency towards using a smaller amount of sample during one analytical operation further grows. Accordingly, JP-2002-340913-A describes a method of reducing changes in concentration of a sample by removing residues of a cleaning liquid from a distal end of a dispensing nozzle by means of vacuum aspiration.
Problems to be Solved by the Invention
In recent years, at the testing centers and other medical laboratory facilities contracting to test/examine samples on behalf of hospitals and clinics, automatic analyzers are required to reduce sample consumption and to analyze more efficiently the specimens moved between a plurality of analyzers, so that the automatic analyzers are expected to further improve throughput. These tendencies have increased the number of analytical items to be conducted upon one specimen, and have resulted in one specimen being repeatedly dispensed a plurality of times. Because of repeated cleaning of a dispensing nozzle upon completion of each dispensing operation, the number of cleaning operations on the dispensing nozzle has increased and a cleaning liquid adhering to the outer wall of the dispensing nozzle has been more prone to be moved into the specimen and hence to unignorably reduce the concentration of the specimen.
Although the method described in JP-2002-340913-A uses vacuum aspiration to remove cleaning liquid droplets adhering to the outer wall of the dispensing nozzle, a decrease in throughput has been likely since aspiration of the cleaning liquid remaining on the outer wall of the nozzle is added to an end of the cleaning of the dispensing nozzle.
An object of the present invention is to minimize changes in concentration of a specimen due to movement of a cleaning liquid into the specimen by reducing the amount of cleaning liquid adhering to an outer wall of a dispensing nozzle.
Another object of the present invention is to provide a cleaning device that controls a cleaning zone automatically to reduce the amount of cleaning liquid adhering.
An automatic analyzer configuration of the present invention, intended to solve the foregoing problems, includes a dispensing nozzle that aspirates/discharges a sample, and a cleaning nozzle that discharges a cleaning liquid flow to an outer wall of the dispensing nozzle, the automatic analyzer configuration further comprising: a nozzle driving unit that controls operation of the dispensing nozzle so that an angle θ formed between a velocity vector of the cleaning liquid flow and that of the dispensing nozzle, at a position where the dispensing nozzle exits the cleaning liquid flow, satisfies 90°<θ<180° or 180°<θ<270°.
This configuration increases relative velocity of the cleaning liquid flow with respect to the dispensing nozzle, generates an ejector effect that a faster fluid flow carries away surrounding droplets, and thus reduces the amount of cleaning liquid adhering to the outer wall of the dispensing nozzle.
Another automatic analyzer configuration for solving the foregoing problems includes a dispensing nozzle that aspirates/discharges a specimen or a reagent, and a cleaning nozzle that discharges a cleaning liquid flow to an outer wall of the dispensing nozzle, the automatic analyzer configuration further comprising: a storage unit used to store a plurality of operation patterns that define operation of the dispensing nozzle cleaned using the cleaning liquid flow discharged from the cleaning nozzle; a nozzle operation selector unit that selects, from the operation patterns stored into the storage unit as to the cleaning of the dispensing nozzle, one operation pattern based on an as-cleaned operational state of the dispensing nozzle; and a nozzle driving unit that moves the nozzle according to the pattern selected by the nozzle operation selector unit.
More specifically, since the cleaning of the dispensing nozzle before this nozzle discharges the aspirated sample to a reaction vessel is conducted to remove a superfluous specimen adhering to the outer wall at a distal end of the nozzle, the cleaning zone can be narrower than that required for transfer between specimens, a decrease in the concentration of the specimen due to movement of the cleaning liquid into the specimen can be suppressed by minimizing the cleaning zone.
Yet another automatic analyzer configuration for solving the foregoing problems is characterized in that the cleaning nozzle discharges the cleaning liquid flow at an appropriate downward angle from a horizontal direction according to a particular configuration of the cleaning or dispensing nozzle.
If the cleaning nozzle has a discharge port of a circular shape and discharges the cleaning liquid horizontally, a cross-sectional shape of the cleaning liquid flow as the dispensing nozzle crosses the liquid flow is circular and the cleaning nozzle needs to have a discharge port diameter 1 to clean a zone 1 from a distal end of the cleaning nozzle. A cross-sectional area at this time is (π12)/4. For downward discharging from the horizontal direction, in contrast, the cleaning liquid flow is elliptical in cross-sectional shape, and discharging the cleaning liquid flow at an angle of 60° downward from the horizontal direction requires a discharge port diameter of ½ and a cross-sectional area of π12/16. Water consumption for cleaning the same range can be reduced to ¼. For discharging the cleaning liquid flow at an angle other than 90°, for example at 30° or 150°, the cleaning liquid flow can take the same cross-sectional shape as that required for horizontal discharging from the discharge port of the diameter 1.
While the above configuration achieves the intended purpose by moving the dispensing nozzle relative to an immobilized cleaning nozzle (cleaning liquid flow), other alternative possible configurations include, for example, those intended to obtain equivalent effects by driving a cleaning nozzle, or those intended to attain respective purposes by changing the amount of cleaning liquid during nozzle cleaning.
According to the present invention, even when the number of analytical items for one specimen is increased, the amount of cleaning liquid which adheres to the outer wall of the dispensing nozzle is minimized, while reserving a necessary range for cleaning the dispensing nozzle outer wall. Changes in the concentration of the specimen are therefore avoided or suppressed without a decrease in throughput of the apparatus, such that the apparatus reliably provides stable measurement results.
In addition, even when specimens are moved between a plurality of analyzers, the apparatus reliably provides stable analytical results.
a)-(d) show principles of operation relating to cleaning for a dispensing nozzle based on an ejector effect;
a) and (b) show changes in concentration of a specimen according to exit angle;
a) and (b) show changes in the concentration of the specimen according to a particular cleaning range of the dispensing nozzle;
a) and (b) show an optimal discharge port shape of a cleaning nozzle;
a)-(f) show a sequence for automatic position adjustment of the cleaning nozzle.
First, operation of an automatic analyzer applying the present invention is described below.
Before analysis is started, inner and outer walls of a dispensing nozzle are cleaned first. The inner wall is cleaned by supplying water from a pipeline communicating with the dispensing nozzle, and the outer wall is cleaned by discharging a cleaning liquid flow from a cleaning nozzle disposed near the dispensing nozzle. This cleaning process is called inter-specimen cleaning.
Next, the dispensing nozzle moves downward into a specimen vessel and after detecting a liquid level of the specimen in the specimen vessel, starts to aspirate the specimen. Since the dispensing nozzle at this time is positioned below the liquid level of the specimen, a slight amount of specimen will have stuck to the outer wall at a distal end of the dispensing nozzle when the nozzle moves upward following completion of aspiration.
After that, the dispensing nozzle moves to a cleaning tank, at which the outer wall of the nozzle is then cleaned with the cleaning liquid flow discharged from the cleaning nozzle. This cleaning process is called inter-item cleaning. While the cleaning liquid flow is being discharged from the cleaning nozzle, the dispensing nozzle exits the cleaning liquid flow and moves to a position above a reaction vessel. The dispensing nozzle moves downward into the reaction vessel, then discharges the specimen into the reaction vessel, and returns to the cleaning tank. For discharging the same specimen into next reaction vessel, the dispensing nozzle once again moves to the previous specimen vessel and aspirates the specimen into the specimen vessel. For discharging another specimen into the next reaction vessel, the dispensing nozzle executes inter-specimen cleaning to clean the nozzle over a range wider than that of inter-item cleaning, and then moves to a specimen vessel that contains the specimen to be aspirated.
The automatic analyzer conducts the analysis by repeating these successive steps. The following describes examples of a clinical test-use automatic analyzer for analyzing biological samples such as blood or urine, but these examples do not limit the present invention.
At this time, although the dispensing nozzle 1 moves across the cleaning liquid flow 3, the nozzle 1 moves along a plane on which a position at which the nozzle 1 exits the cleaning liquid flow becomes closer to an opening in the cleaning nozzle than a position at which the nozzle 1 enters the cleaning liquid flow. Referring to
Additionally, before or during a phase of the cleaning process for the dispensing nozzle 1 existing before specimen aspiration, the cleaning nozzle 2 is rotated so that an angle between the discharge direction of the cleaning liquid flow 3 and a traveling direction of the dispensing nozzle 1 existing immediately after being cleaned is greater than 90°. Before or during a phase of the cleaning process for the dispensing nozzle 1 existing after specimen aspiration, the cleaning nozzle 2 is rotated so that an angle between the discharge direction of the cleaning liquid flow 3 and a traveling direction of the dispensing nozzle 1 existing immediately after being cleaned is greater than 90°. The cleaning nozzle 2 oscillates in this way according to the particular moving direction of the dispensing nozzle 1, with the result that the amount of cleaning liquid adhering is reduced in all cleaning phases.
In addition, as the traveling direction of the dispensing nozzle 1 relative to the discharge direction of the cleaning liquid flow 3 inclines more from a perpendicular state (see transverse sectional view B-B), the sectional shape of the ellipse spreads more in a transverse direction and the distal end of the dispensing nozzle 1 spends a greater deal of time in completing the movement from a central axis of the ellipse to an exit position. Droplets of the cleaning liquid flow 3 that adhere to the dispensing nozzle distal end that has come into contact with the cleaning liquid flow 3 during this time are carried away by the ejector effect when the droplets move to the dispensing nozzle distal end and the dispensing nozzle distal end last exits the cleaning liquid flow 3. The amount of cleaning liquid flow 3 which adheres to the dispensing nozzle end is reduced in this way.
Graph (a) shows the specimen concentration changes when a nozzle distal end-cleaning range is set to 5 mm. This graph indicates that the concentration of the specimen decreases with increases in the number of dispensing operations, eventually to 93% of original specimen concentration.
Graph (b) shows the specimen concentration changes when a nozzle distal end-cleaning range is set to 3 mm. Decreases in the concentration of the specimen are more gentle than that in case (a), with the concentration of the specimen remaining at about 96% of its original value, even after dispensing has been repeated the same number of times as in case (a). These results indicate that the decreases in the specimen concentration are suppressed.
If, as shown in
The cleaning nozzle 2 is connected to an automatic flow selector valve 4 on a cleaning liquid pipeline connected to the cleaning nozzle 2. The cleaning nozzle 2 has a discharge port diameter of 2.5 mm and discharges the cleaning liquid flow 3 downward at a 60° angle from a horizontal direction, at a velocity of 1.5 m/s. The dispensing nozzle 1 moves to the cleaning tank and stops at a distance of about 2.8 mm from an inner upper end of the cleaning nozzle discharge port. For inter-specimen cleaning that precedes a start of analysis, since the widest possible range on the dispensing nozzle 1 requires cleaning, when the automatic flow selector valve 4 is appropriately adjusted, the cleaning liquid flow 3 is discharged downward as denoted by dashed lines, and as a result, a range of about 5 mm on the dispensing nozzle comes into contact with the cleaning liquid.
After specimen aspiration, which involves inter-item cleaning to remove the specimen adhering to the outer wall of the dispensing nozzle, the automatic flow selector valve 4 has its degree of opening narrowed for a smaller flow rate before the dispensing nozzle 1 moves to the cleaning tank. Consequently, since the cleaning nozzle 2 remains unchanged in cross-sectional area, when velocity decreases to 0.2 m/s, the cleaning liquid flow 3 follows a further downward movement path as denoted by solid lines. Thus, the amount of cleaning liquid is adjusted for inter-item cleaning of the dispensing nozzle 1 to be performed in an upper-half region of an elliptical section of the cleaning liquid flow 3. When the dispensing nozzle 1 exits the cleaning liquid flow 3, therefore, the distal end of the nozzle 1 last exits the cleaning liquid flow 3. The amount of cleaning liquid adhering to the dispensing nozzle is reduced as a result.
When the cleaning of the dispensing nozzle 1 is started, the cleaning liquid flow 3 is discharged downward as denoted by the dashed lines. Immediately before the dispensing nozzle 1 exits the cleaning liquid flow 3, therefore, narrowing the degree of opening of the automatic flow selector valve 4 makes the flow rate controllable for the cleaning liquid flow 3 to be discharged further downward as denoted by the solid lines. Thus, the distal end of the dispensing nozzle 1 last exits the cleaning liquid flow 3, and decreases in specimen concentration due to movement of the cleaning liquid into the specimen are suppressed, even if the dispensing nozzle 1 is not changed in height during cleaning of the dispensing nozzle 1.
The above advantageous effects are yielded by using the automatic flow selector valve 4, but equivalent effects can likewise be obtained by combining a two-way valve 5 and a three-way valve 6. For inter-specimen cleaning, control is provided for the two-way valve 5 to open after the three-way valve 6 has been switched for the cleaning liquid to flow towards a normally open (NO) position to which a pipe of a larger diameter is connected. For inter-item cleaning, before the two-way valve 5 is opened, the three-way valve 6 is switched for the cleaning liquid to flow towards a normally closed (NC) position to which a pipe of a smaller diameter is connected. Consequential narrowing of the flow pathway reduces the discharge velocity, moving the path of the cleaning liquid flow 3 further downward.
A dispensing nozzle 1 includes a liquid level detection function that detects contact with a liquid level. When an automatic analyzer is powered on, the analyzer starts initialization operation. During the initialization operation, the dispensing nozzle 1 moves in a horizontal direction (x-direction) until it has detected the liquid level of the cleaning liquid flow 3. This state is shown as (a) in
Next while repeating aspiration/discharge operation, the dispensing nozzle repeats an inching motion in the minus z-direction (or the minus y-direction) until the nozzle distal end has become exposed from the cleaning liquid flow. A possible method of determining whether the distal end of the dispensing nozzle has become exposed is by observing how a signal waveform of a pressure inside a pipe connected to the dispensing nozzle will change when air is entrained therein. This state is shown as (f) in
If the cleaning liquid has its cross-sectional shape and position estimated and the dispensing nozzle 1 is appropriately moved, the position of the dispensing nozzle can be adjusted to obtain an appropriate cleaning effect.
Substantially the same position adjustment as that described above is likewise achievable only by observing the pressure waveform, without using liquid level detection.
In addition, since the cleaning range of the dispensing nozzle 1 is known, use of the above adjusting method allows dust and dirt adhering to the distal end of the dispensing nozzle to be removed by cleaning over a range wider than normal cleaning range, during an end of analysis.
Upon the start of the initialization operation following completion of apparatus power-on, the dispensing nozzle 1 moves to the position 14 during the dispensing nozzle position control operation shown in
Upon the start of the initialize operation following completion of apparatus power-on, the dispensing nozzle 1 moves to the position 14 during the dispensing nozzle position control operation shown in
Number | Date | Country | Kind |
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2008-203692 | Aug 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/063837 | 7/29/2009 | WO | 00 | 3/9/2011 |