The present invention concerns the field of laboratory devices used for the synthesis of radioactive drugs.
More in detail, it concerns an automatic device for the synthesis of peptide-based radioactive drugs for diagnostic and/or therapeutic use.
As it is known, the radiometabolic therapy, or TRT (Targeted Radiation Therapy), is a non-invasive therapeutic treatment that allows to selectively irradiate specific tissue targets, by using biomolecules labelled with radioisotopes.
Said therapy grounds its effectiveness on the selective captation of the radioactive drug by tumor cells, with a minimal retention of the same in blood and in healthy organs, and further has the advantage of allowing live monitoring—before and during therapy—of said drug distribution in the patient's body.
As it is known, many peptides, together with the relative receptor systems, have been studied, both in vitro and in vivo, for the purpose of allowing the use thereof as radiolabelled tracers for the diagnostic and/or therapeutic treatment of solid tumours.
Furthermore, it is known that for the peptides to be used as radioactive drugs, they must be functionalized with special chelating substances able to complex the radionuclides thus allowing the incorporation thereof in the molecular structure of the same. The chelating agents are chosen according to the particular features of the specific radioisotope used, like e.g. the dimension and the coordination geometry.
In the development of radiopharmaceuticals of peptidic nature, metallic radioisotopes are largely used (like e.g. 99 mTc, 111In, 68Ga, 90Y and Lu177) due to their particular nuclear properties (half-life, kind of radiation, gamma rays and beta particles emitters) and for their rich coordination chemistry.
Usually, the synthesis of a peptide-based radioactive drug, for diagnostic and/or therapeutic use, is divided in the following phases:
Said proceeding is done manually in hospital, starting from a solution containing the radioisotope concerned.
The whole procedure requires the highest chemical purity of the starting materials, most of all of the radioisotope that might be contaminated, during the different production and/or working steps, with small amounts of heavy metals (e.g. Fe, Cu, Pb) which are able to interfere with the labelling of the peptides.
For forming the radionuclide-chelator-peptide complex, it is necessary to warm up the mixture of said elements at about 100° C. for some minutes, as the kinetics of incorporation of the metal into the chelator is notoriously slow; furthermore, for said complex to be stable, the reaction pH must be kept at optimal levels (near to five), as at too high pH said elements form insoluble hydroxides, escaping the reaction, while at too acid pH values the chelator would not work properly.
The formation step of the radionuclide-chelator-peptide complex requires optimal reaction conditions, aimed at obtaining a product with the highest possible radiochemical purity, since, even a small percentage of free radioisotope, if not properly complexed in the form that can be eliminated by the body, represents a serious risk to the patient.
Moreover, said step requires the up-keeping of a high specific labelling activity; since, in consideration of the low number of radioactive atoms with respect to the number of molecules to be labelled, there is always a large majority of not labeled chemical species competing for the formation of the binding site with the radionuclide-chelator-peptide elements.
At the end of the process, the quality control of radiochemical purity of the obtained radiopharmaceutical is performed by means of analysis tools like Radio HPLC and Radio TLC, or else by means of inversed phase chromatographic separation process, with the purpose of evaluating the incorporation percentage of the radionuclide inside the chelator, and the possible formation of undesired by products.
At last, at the end of identification of the chemical species formed, easier quality controls are performed, or quality controls with purification phases which may replace above mentioned quality controls if appropriately validated.
As radioactive drugs must satisfy the requirements of injectability, each of above mentioned steps of synthesis must be performed in such a way as to assure sterility and apyrogenicity of the obtained radioactive drug and, more in general, to be in agreement with the Standards of Good Preparation of Radiopharmaceuticals.
In consideration of the complexity of above described process, it appears evident that a minimum error of the radiochemist, in any of the steps forming the same, may invalidate the result of the synthesis process, and consequently cause the qualitative decay of the obtained radioactive drug, which in any case will be characterized by a minimal fluctuation of the yield of labelling depending on the manuality of the single operator.
The use in said process of substances able to emit ionizing radiations furthermore implies a sanitary risk for the operators and for the environment, against which it is necessary to provide adequate security protocols for assuring the minimal exposure of the staff to the harmful effects of said substances as well as the minimum dispersion in the surrounding, according to the ICRP (International Commission on Radiological Protection) Recommendations, assimilated in the Italian Law with legislative decree 230/95.
Automated devices for the preparation of peptide-based radioactive drugs are already known, for the radiometabolic treatment of solid tumors.
A first automated device for the synthesis of peptide-based radioactive drugs is realized by the firm “Comecer”, and it consists of fifteen valves with a dead volume equal to zero, serially connected so as to form one kit for single use only. The rotating parts of the valves are directly engaged on the mechanics of the device, in correspondence with the respective motor. Furthermore, two precision actuators are provided for handling two process syringes, of different volume, and five radioactivity detectors. Said device allows to repeat the synthesis procedure of the radioactive drug, but does not allow the sterilizing filtering of the radioactive drug directly in the vial to be used for administration, nor to have a phial of a drug with partial activity.
Said device has no kind of shielding, has no stopping system in case of failure, nor means allowing its connection to a 68Ga generator, for use in diagnostic field.
A second automated device for the synthesis of peptide-based radioactive drugs is realized by the firm “Eckert&Ziegler” and comprises a heating system, provided with a temperature control in the solid state from −40° C. to 150° C.-220° C., pressure and radiation detectors. Said device has the disadvantage that its components require washing at the end of each utilization cycle.
Said firm “Eckert&Ziegler” produces a further automated device for the synthesis of peptide-based radioactive drugs, provided with sterile boxes for single use only, which do not need washing cycles. The use of said device is extended to the clinical production of different types of radio-peptides.
US2006/0245980A1 discloses an automated device for the synthesis of radioactive drugs, comprising at least one kit for single use for containing reagents, valves and containers for mixing the reagents, means for keeping said valves and containers, fluidic flexible ducts for connecting said valves and containers to said disposable kit so that, at the end of the process of synthesis of the radioactive drug concerned, said disposable kit may fall into a dedicated disposal container, where it may be collected, without any manual intervention.
Said device has the disadvantage of performing the process of synthesis of the radioactive drug concerned inside the structural frame of the device, and not in the disposable kit, thus requiring washing and cleaning of all contaminated components at the end of each utilization cycle. Moreover, the operator can not come into contact with the disposable kit because the latter is not able to shield all radioactive components inside the same.
WO2010/021719A1 discloses an automated device for the synthesis of radioactive drugs, comprising a reaction container with a sealing cap which communicates with a plurality of fluidic ducts. Said fluidic ducts are arranged for entering into said vessel the reagents and process gases needed for the synthesis of the radioactive drug concerned, and they are also arranged for creating a vacuum functional to its emptying, at the end of the synthesis process of said radioactive drug. The device may be remote controlled and has a modular structure into which additional components may be integrated like modules for containing and transferring the reagents, modules for the purification of the compounds, reaction modules, radioactivity meters, and other.
Said device has the disadvantage that it performs the synthesis process of the radioactive drug concerned inside its own constitutive structure, and that it does not use any disposable kit for the performance of said process. WO2008/091694A discloses an automated device for the synthesis of radioactive drugs, in particular for the synthesis of radioactive markers for PET (Positron Emitting Tomography), comprising a synthesis chip, a source of reaction, a process controller, a reaction chamber, at least one inflow duct of the reagents, at least one control valve connected to said duct. Furthermore, the device may be provided with means for warming and/or cooling down reagents as well as with shielding arranged for protecting the operators from the radiations emitted by said substances.
Said device as well has the disadvantage that it performs the synthesis process of the radioactive drug concerned inside itself, and does not use any disposable kit for containing the reagents necessary to the performance of said synthesis process.
US1994/5312592A discloses an automated device for the synthesis of radioactive drugs comprising a shielded reaction chamber and a loading device for said reaction chamber, onto which a disposable kit containing only the reagents is assembled. Furthermore, the device comprises a first actuator, arranged for moving the loading device from a resting position, outside the reaction chamber, to a working position, inside said chamber, and a second actuator, arranged for determining—at the end of the process for the synthesis of the radioactive drug concerned—the detachment of the used disposable kit from the loading device, so as to make said kit fall inside the lower section of the reaction chamber, acting as a collection container.
Above mentioned device has the disadvantages that they perform the synthesis process of the radioactive drug concerned inside a fixed reaction chamber, and they require the manual disposal of the kits containing the reagents, exhausted during the synthesis of above mentioned radioactive drug, without any protection for the operators.
It is the aim of the present invention to overcome the problems inherent in the synthesis of peptide-based radioactive drugs.
It is a further aim of the present invention to overcome the defects and limitations of existing automatic devices, used for the synthesis of said radioactive drugs.
It is therefore aim of the present invention to realize an automatic device that, controlled by a remote control workstation, allows the synthesis of peptide-based radioactive drugs for diagnostic and/or therapeutic use, inside a disposable block comprising modules appropriately shielded and tightly connected between each other so as to form one single mono block collector containing therein all components that get usually contaminated during the synthesis process, comprising containers, needles and fluidic ducts for the connection between the different sections and of the gases, thus overcoming the inherent practical difficulties of the manual preparation of the same and at the same time saving the operator from the prolonged and close exposure to radioactive products.
The aim set forth is reached by an automatic device for the synthesis of peptide-based radioactive drugs for diagnostic and/or therapeutic use, comprising:
Further features of the device according to the present invention are described in the dependent claims.
The device according to the present invention has the following advantages, allowing:
Further features and advantages of the device according to the present invention shall appear more clearly from the following description of a preferred embodiment, made by way of an indicative and non-limiting example, with the help of figures.
Following
Relating to the details of
The main module 1, the sliding module 19 and the test-tube holder module 26 are arranged for mechanically and irreversibly coupling so as to form, during the functioning of above described device, a disposable collector 300 inside which all components that may be contaminated during the process are placed, and inside which the whole synthesis process of the concerned radioactive drug takes place.
Said collector 300 is arranged for being removable, at the end of the synthesis process, as one single mono block element of above described device, and disposed in complete safety by means of special approved containers.
The main module 1, the sliding module 19 and the test-tube holder module 26, forming said disposable collector 300, consist of symmetric pairs of blocks, the adjacent faces thereof being shaped and reciprocally assembled so as to form monolithic structures arranged for comprising both the housings of the components involved in the synthesis process of the concerned radioactive drug, and the transit conduits for fluids and gases used for said synthesis process.
The main module 1, the sliding module 19 and the test-tube holder module 26, moreover, are realized out of building materials (e.g. polymethyl methacrylate), and structural thicknesses arranged for ensuring the complete shielding of the components and of the ducts involved in the synthesis process of the concerned radioactive drug, and consequently the complete protection of the operator from the ionizing radiations usually emitted by the radioisotopes used for said synthesis process.
According to the present invention, the operator assigned to the apparatus—with the synthesis appliance open—performs the following preliminary operations:
Said process syringes S1, S2, S3, S4 contain, in order:
Now the operator will start the cycle of synthesis by starting the remote control and drive workstation 39, the control unit 40 thereof—after having performed a preliminary diagnostic test arranged for verifying the complete functionality of the appliance—will request the operator of:
Following the instructions received, the operator will now:
Now the operator gets back to the remote control and drive workstation 39, placed in a safe area, and once he has verified the correct insertion of above listed elements, he will perform the identification procedure patient/radioactive drug and then gives the command for starting, as a consequence, the effective operating sequence.
Consequently, the control unit 40 performs the following operations:
The pneumatic actuator 34 receives from said control unit 40 the drive that allows injectors 30, connected to (not shown) process solenoid valves, to lower and to get inserted into pneumatic ducts 14, 15, 16, 17 of main module 1, as shown in
Once the coupling between injectors 30 and main module 1 is done, the control unit 40 takes the signal of command executed (“DONE”) and enables the next step.
The pneumatic actuators 34, 35 of the whole composite module formed in the precedent step, receive from the control unit 40 the command (“DOWN TO RR”) that enables said composed module to insert on the test-tube holder module (26) (“Reagents Rack”) under controlled speed, allowing needles 2, 3 integral with main module 1, to perforate the caps of test-tubes P1, and to needles 4, 5 integral with said main module 1 to get inserted into test-tubes P2, thus allowing the mechanical coupling between said main module 1 and the test-tube holder module 26, thus forming a disposable collector 300, inside which the whole synthesis process of the concerned radioactive drug will be performed.
During said step, the variable stroke micro-piston 13 is operated, allowing the reversible occlusion of flexible duct 12, as shown in
The control unit 40 detects the “done” signal (“DONE”) enabling the following step (“ENABLE NEXT”) which consists in the conditioning step of the primary filter 8 of main module 1, which is aimed at the washing of the same with water and ethanol, wetting the resin forming the same, and at the same time removing possible impurities.
Consequently, actuator 11 corresponding to process syringe S1 gets operated by control unit 40, thus powering said syringe, and enabling the passage of ethanol contained therein into the primary filter 8 of the main module 1 and subsequently into the waste chamber 20 of the sliding module 19 coupled to the same, by means of the special hydraulic circuit 10.
Then actuator 11 corresponding to process syringe S3 gets operated by control unit 40 thus powering said syringe and enabling the passage of the water contained therein into the primary filter 8 of the main module 1 and subsequently in the waste chamber 20 of the sliding module 19 coupled to the same, by means of the special hydraulic circuit 10.
The control unit 40 detects the “done” signal (“DONE”) and enables the next step.
The (not shown) solenoid valves, corresponding to injectors 30 associated to pneumatic ducts 14 of main module 1, receive from control unit 40 the opening command, thus determining the affluence of process nitrogen inside phials P1 in housings 27 of test-tube holder module 26, and consequently the passage of the radionuclide contained therein towards test-tubes P2 in housings 28 of said test-tube holder module 26, containing the buffered peptide, through fluidic ducts 6, 7 interposed between needles 2, 5 and 3, 4 of main module 1.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step.
Actuator 37 associated to thermoblock 31, pre-heated at about 100° C., receives from control unit 40 the command allowing the same to rise and get inserted in the special housing 29 of the test-tube holder module 26, getting into contact with test-tubes P2 for about 30 minutes, as shown in
In this period of time the micro-piston 13, acting as an on-off valve, will close deformable duct 12 integral with main module 1, thus obstructing the passage of the reagent products before the time requested for their warming up has expired.
Control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
Actuator 37 associated to thermoblock 31 receives from said control unit 40 the command of lowering, while the (not shown) solenoid valves corresponding to injectors 30 associated to pneumatic ducts 15 of the main module 1 receive from said control unit 40 the opening command, thus determining the affluence of process nitrogen into test-tubes P2, containing the mixture of radioisotope and buffered peptide, and the transfer of the same—through flexible duct 12 and after opening the micro-piston 13—first into the primary filter 8 of the main module 1 and successively in the waste chamber 20 of the sliding module 19, as shown in
Control unit 40 detects the “done” signal (“DONE”) enabling the following step (“ENABLE NEXT”), consisting in the purification step of the radioactive drug and having the purpose of removing possible traces of free radioisotope form the same.
Actuator 11 corresponding to process syringe S2 receives from control unit 40—after closing micro-piston 13, as shown in FIG. 9—the command of operating said syringe, enabling the passage of DTPA contained therein into the primary filter 8 of the main module 1 and successively into the waste chamber 20 of sliding module 19 coupled to the same, by means of the special hydraulic circuit 10.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
Actuator 11 corresponding to process syringe S3 receives from said control unit 40 the command of operating said syringe, allowing the passage of the water contained therein into the primary filter 8 of the main module 1 and successively into the waste chamber 20 of the sliding module 19 coupled to the same, by means of the special hydraulic circuit 10.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
The (not shown) solenoid valve, corresponding to injector 30 associated to the pneumatic duct 16 of the main module 1 receives from said control unit 40 the opening command, determining the affluence of process nitrogen into the primary filter 8 of the main module 1 and successively in the waste chamber 20 of sliding module 19 coupled to the same.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
Actuator 36 receives from said control unit 40 the command that determines the horizontal translation of sliding module 19 on the main module 1, allowing the respective communication of the primary filter 8 and the pneumatic duct 17 of said main module with collection chamber 21 and with the pneumatic duct 25 of said sliding module 19, as shown in
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
Actuator 11 corresponding to process syringe S1 receives from control unit 40 the command of operating said syringe, thus allowing the passage of ethanol contained therein into the primary filter 8 of the main module 1 and successively into the collection chamber 21 in the sliding module 19 coupled to the same, by means of the hydraulic circuit 10.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
The (not shown) solenoid valve corresponding to injector 30 associated to the pneumatic duct 16 of the main module 1 receives from control unit 40 the opening command, determining the affluence of process nitrogen into primary filter 8 of the main module 1 and successively into collection chamber 21 of the sliding module 19 coupled to the same.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
Actuator 11 corresponding to process syringe S4 receives from said control unit 40 the command of operating said syringe, allowing the passage of the saline solution contained therein into the primary filter 8 of the main module 1 and successively in the collection chamber 21 of the sliding module 19 coupled to the same, by means of the special hydraulic circuit 10.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
Actuator 38, associated to mobile support 33, receives from said control unit 40 the command that determines the rising of the same for determining the insertion of the radioactivity meter MR into the corresponding housing 22 of the sliding module 19, and the insertion of the transfer needles 24 of the radioactive drug into the physiological solution phial P3, as shown in
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
The (not shown) solenoid valve corresponding to injector 30 associated to the pneumatic duct 17 of the main module 1 receives from said control unit 40 the command of opening, determining—through the pneumatic duct 25—the affluence of process nitrogen into the collection chamber 21 of the sliding module 19 containing the finished radioactive drug, and the passage of the same through a final antibacterial filter 23 and its following transfer, by means of needles 24 of said sliding modules 19, into test-tube P3 containing a physiological solution arranged for allowing the giving of the drug to the patient.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
The operator may decide to end the phase of transferring the radioactive drug into the physiological solution according to the reading supplied by the radioactivity meter MR, expressed in mCurie, through a dialog box constantly active on the remote control and drive workstation 39 for the whole duration of the procedure.
Furthermore, through said dialog box, the operator may recover any excess of the finished radioactive drug from the collection chamber 21 of the sliding module 19.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
Actuator 38, associated to the mobile support 33, receives from said control unit 40 the command that determines the lowering of the same, and consequently of the radioactivity meter MR and of the finished radioactive drug, contained in the vial P3 of physiological solution.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”).
Actuator 34, determining the moving of injectors 30, receives from said control unit 40 the command that allows the same to get back to the starting position.
The control unit 40 detects the “done” signal (“DONE”) and performs the following actions:
If all conditions are met, control unit 40 enables the following step (“ENABLE NEXT”).
Said control unit 40 now allows to recover phial P3, containing the finished radioactive drug, by lifting the possible closing case 200 of the appliance or by opening a possible small wing on the same, so as to allow the operator to easily take the final compound, without getting into direct contact with the same, and to place it into the deposit location external to said.
On inquiry by said control unit 40, the remote control and drive workstation 39 reports the operator
Following to said readings, the operator performs the extraction of said disposable collector 300 and the subsequent disposal of the same in special approved containers.
The control unit 40 detects the “done” signal (“DONE”) and enables the following step (“ENABLE NEXT”), consisting in a diagnostic test of the device and in the subsequent preparation of the same to a new operative cycle.
Once it has been given to the patient, the obtained radioactive drug will prove to be able to bind itself to the tumor tissue according to the specific peptide used so as to allow the localization, or the selective removal thereof, by means of the special radioisotope incorporated therein.
Number | Date | Country | Kind |
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RM2011A000223 | Apr 2011 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IT2012/000127 | 4/27/2012 | WO | 00 | 10/25/2013 |