The present invention relates to a piston pump, especially to a piston pump that is adapted for handheld tools such as a clamping tool.
A conventional piston pump has an oil storage container, a driving assembly, and a housing. The driving assembly drains oil from the oil storage container and then pressurizes the oil to push and move the housing.
Once the housing pushes against an object to be squeezed during its movement, pressure of the oil increases along with the squeezing movement. When the pressure of the oil reaches the set value, which indicates that the housing has been squeezed to a required extent, a safety valve is pushed and opened by the pressurized oil, and then the oil will flow through the safety channel and return to the oil storage container.
However, at the time the safety valve is open, the pressure of the oil will instantaneously drop to zero, so the safety valve is only opened for a moment and will instantly close again as the pressure returns to zero, and therefore only a very small amount of oil actually passes through the safety valve and returns to the oil storage container from the safety channel. At this time, it is necessary to further press the oil reflow lever to open the oil return channel. However, a user must keep pressing the oil reflow lever until all the oil flows back from the oil return channel into the oil storage container, which is inconvenient to do so.
Therefore, a better improvement scheme is an urgent issue in this industry.
To overcome the shortcomings, the present invention provides an automatic oil return structure to mitigate or obviate the aforementioned problems.
The main objective of the present invention is to provide an automatic oil return structure that automatically returns all the oil back to the oil storage container when the pressure of the oil reaches a set value.
The automatic oil return structure has an oil storage container, a housing, and a main body assembly. The housing is spaced apart from the oil storage container and has an oil storage chamber. The main body assembly is mounted between the oil storage container and the housing and has a first main channel, a second main channel, a first main channel, a second main channel, an automatic oil reflow channel, a piston oil channel, a connecting channel, a main controlling channel, a main controlling unit, a first pressure regulating channel, a first controlling channel, a second pressure regulating channel, a second controlling channel, a pressure regulating controlling unit, an engagement controlling unit, and a disengaging channel. The first main channel is connected to the oil storage container. The second main channel is connected to the oil storage container and the oil storage chamber of the housing. The first main channel blocking unit is mounted in the first main channel and selectively blocks the first main channel. The second main channel blocking unit is mounted in the second main channel and selectively blocks the second main channel. The automatic oil reflow channel is connected to the oil storage container. The piston oil channel is connected to the oil storage chamber of the housing. The connecting channel is connected to the first main channel. The main controlling channel is connected to the automatic oil reflow channel, the connecting channel and the piston oil channel. The main controlling unit is mounted in the main controlling channel and has a main blocking unit and a main elastic unit. The main elastic unit pushes the main blocking unit to block the connecting channel and to connect the piston oil channel and the automatic oil reflow channel. When a pressure in the connecting channel is higher than a set value, the main blocking unit will be pushed away and be pushed to block the automatic oil reflow channel and to connect the piston oil channel and the connecting channel. The first pressure regulating channel is connected to the connecting channel. The first controlling channel is connected to the first pressure regulating channel. The second pressure regulating channel is connected to the first controlling channel and the oil storage container. The second controlling channel is connected to the first controlling channel. The pressure regulating controlling unit is mounted in the first controlling channel and has a pressure regulating blocking unit and a pressure regulating elastic unit. The pressure regulating elastic unit pushes the pressure regulating blocking unit to block the first pressure regulating channel. When a pressure in the first pressure regulating channel is higher than a set value, the pressure regulating blocking unit will be pushed away to connect the first pressure regulating channel and the first controlling channel. The engaging groove is formed radially inward on the pressure regulating blocking unit. The engagement controlling unit is mounted in the second controlling channel and has an engaging unit and an engaging elastic unit. The engaging unit divides the second controlling channel into a disengaging segment and a resetting segment which are unconnected with each other. The disengaging segment is connected to the first controlling channel. The engaging elastic unit pushes the engaging unit toward the pressure regulating blocking unit. When a pressure in the first pressure regulating channel is higher than a set value and the pressure regulating blocking unit is pushed away to a set distance, the engaging unit is pushed to engage with the engaging groove of the pressure regulating blocking unit such that the pressure regulating blocking unit is unmovable to avoid blocking the first pressure regulating channel. The disengaging channel connected is to the disengaging segment of the second controlling channel and the first main channel.
The advantages of the present invention are as follows. When the piston pump is operated normally, oil in the oil storage container flows into the housing through the second main channel, and at the same time the oil also flows into the housing sequentially through the first main channel, the connecting channel, the main controlling channel (pushing away the main blocking unit), and the piston oil channel, so as to push the housing to move.
Besides, at this time, the oil in the housing also flows into the first pressure regulating channel sequentially through the piston oil channel, the main controlling channel, and the connecting channel. But the oil in the housing will not move from the first pressure regulating channel to the first controlling channel because the pressure of the oil in the housing at an early stage is insufficient to push away and open the pressure regulating blocking unit.
However, when the pressure of the oil reaches a set value, the pressure will be transmitted to a first pressure regulating channel to push away the pressure regulating blocking unit, and the engaging unit that originally abuts the outer wall of the pressure regulating blocking unit will be pushed and engaged to the pressure regulating blocking unit, thereby keeping the pressure regulating blocking unit in the pushed position. When the pressure regulating blocking unit remains pushed away, the first pressure regulating channel is connected to the oil storage container through the second pressure regulating channel, such that the pressure of the oil is released and the oil cannot continue to push the main blocking unit inside the main controlling channel, so the main blocking unit is changed to block the connecting channel and the piston oil channel is changed to be connected to the automatic oil reflow channel, and thus the oil in the housing can be returned to the oil storage container through the piston oil channel, the main controlling channel, and the automatic oil reflow channel.
When the piston pump is reused next time, during the movement that the oil in the oil storage container passes through the first main channel to the housing, the oil in the oil storage container will also pass through the disengaging channel to the disengaging segment of the second controlling channel and push the engaging unit away. Therefore, the pressure regulating blocking unit will be pushed by the pressure regulating elastic unit to immediately reset to block the first pressure regulating channel, and the oil in the oil storage container will push the main blocking unit away again to change the main blocking unit to block the automatic oil reflow channel after reaching the main controlling channel sequentially through the first main channel and the connecting channel, thereby avoiding oil reflow.
The present invention improves the structure of the conventional safety valve, keeps the safety valve pushed away after the pressure reaches a set value, and take this as a switch to move the main blocking unit in the main controlling channel to open the oil reflow passage, so as to realize the automatic oil returning function, thereby facilitating operation.
Other objectives, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
With reference to
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The manual oil reflow blocking unit 54 is mounted in the manual controlling channel 52 and has a manual elastic unit 541, a manual blocking unit 542, and an oil reflow lever 543. The manual elastic unit 541 pushes the manual blocking unit 542 to block the automatic oil reflow channel 51 and to disconnect the automatic oil reflow channel 51 and the manual controlling channel 52. The oil reflow lever 543 is connected to the manual blocking unit 542. When the oil reflow lever 543 is pushed, the manual blocking unit 542 will be pushed away to connect the automatic oil reflow channel 51 and the manual controlling channel 52 (as shown in
With reference to
The main controlling unit 64 is mounted in the main controlling channel 61 and controls the piston oil channel 62 to be connected to the automatic oil reflow channel 51 or the connecting channel 63. The controlling unit 64 has a main elastic unit 641 and a main blocking unit 642. The main elastic unit 641 pushes the main blocking unit 642 to block the connecting channel 63 and to connect the piston oil channel 62 and the automatic oil reflow channel 51. When a pressure in the connecting channel 63 is higher than a set value, the main blocking unit 642 will be pushed away and be pushed to block the automatic oil reflow channel 51 and to connect the piston oil channel 62 and the connecting channel 63.
In a preferred embodiment, the main controlling channel 61 has an accommodating space 613, a first opening 611, a second opening 612, and an extending segment 614. The accommodating space 613 is connected to the piston oil channel 62. The first opening 611 and the second opening 612 are respectively located in two ends of the accommodating space 613. The first opening 611 is connected to the connecting channel 63. The second opening 612 is connected to the extending segment 614. The extending segment 614 is connected to the automatic oil reflow channel 51. The extending segment 614 is preferably in an L shape, but it is not limited thereto.
The main blocking unit 642 has a blocking unit main body 6421 and a gasket 6422. The blocking unit main body 6421 and the gasket 6422 are moveably mounted in the accommodating space 613. An outer annular edge of the gasket 6422 is disposed contiguous to an inner wall of the accommodating space 613 and configured for displacement with respect to an axial direction of the accommodating space 613, so that when the gasket 6422 and the blocking unit main body 6421 contact each other, the gasket 6422 and the blocking unit main body 6421 together divide the accommodating space 613 into two unconnected portions. The main elastic unit 641 pushes the gasket 6422 and makes the gasket 6422 push the blocking unit main body 6421 to block the first opening 611, so the connecting channel 63 and the accommodating space 613 are unconnected. When a pressure in the connecting channel 63 increases, the blocking unit main body 6421 and the gasket 6422 are first pushed away from the first opening 611 and are moved toward the second opening 612 together. At this time, the blocking unit main body 6421 and the gasket 6422 are still contiguous to each other, so the connecting channel 63 is still not connected to the automatic oil reflow channel 51 and the piston oil channel 62. Then, the blocking unit main body 6421 and the gasket 6422 continue to be moved together till the blocking unit main body 6421 blocks the second opening 612. At this time, the connecting channel 63, the automatic oil reflow channel 51, and the piston oil channel 62 are not connected to each other. Eventually, as the pressure of the connecting channel 63 continues to increase, the gasket 6422 will continue to be moved toward the second opening 612 and thus is detached from the blocking unit main body 6421, such that a path will be formed between the gasket 6422 and the blocking unit main body 6421 to connect the connecting channel 63 and the piston oil channel 62.
With reference to
The pressure regulating controlling unit 75 is mounted in the first controlling channel 72 and controls the connection between the first pressure regulating channel 71 and the second pressure regulating channel 73. The pressure regulating controlling unit 75 has a pressure regulating elastic unit 751 and a pressure regulating blocking unit 752. The pressure regulating elastic unit 751 pushes the pressure regulating blocking unit 752 to block the first pressure regulating channel 71, so as to disconnect the first pressure regulating channel 71 and the first controlling channel 72. But when a pressure in the first pressure regulating channel 71 is higher than a set value, the pressure regulating blocking unit 752 will be pushed away to connect the first pressure regulating channel 71 and the first controlling channel 72.
With reference to
The engagement controlling unit 76 is mounted in the second controlling channel 74 and has an engaging elastic unit 761 and an engaging unit 762. The engaging elastic unit 761 pushes the pressure regulating blocking unit 752 toward the pressure regulating blocking unit 752. With reference to
Besides, the engaging unit 762 divides the second controlling channel 74 into a disengaging segment 741 and a resetting segment 742 which are unconnected to each other. The disengaging segment 741 is connected to the first controlling channel 72. The resetting segment 742 is connected to the oil storage chamber 21 of the housing 20. Preferably, the engaging unit 762 has a dividing unit 7621, a pull-back cylinder 7622, and an engaging main body 7623. The dividing unit 7621 divides the second controlling channel 74 into the disengaging segment 741 and the resetting segment 742. The pull-back cylinder 7622 is located between the pressure regulating blocking unit 752 and the dividing unit 7621. An end of the pull-back cylinder 7622 is securely mounted on the dividing unit 7621, and the pull-back cylinder 7622 is preferably screwed with the dividing unit 7621. The engaging main body 7623 is moveably located in the pull-back cylinder 7622. An end of the engaging main body 7623 protrudes out of the pull-back cylinder 7622 toward the pressure regulating blocking unit 752. When the pull-back cylinder 7622 is moved away from the pressure regulating blocking unit 752, the pull-back cylinder 7622 moves the engaging main body 7623 away from the pressure regulating blocking unit 752 (as shown in
The disengaging channel 77 is connected to the disengaging segment 741 of the second controlling channel 74 and the first main channel 41.
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By this, the present invention actuates the automatic oil reflow function when the pressure in the housing 20 reaches a set value, automatically returns the oil until all of the oil in the housing 20 is returned to the oil storage container 10, and returns to a non-oil-reflow state before being used next time, thereby facilitating operation.
Besides, with reference to
Furthermore, if necessary, the oil can be returned manually by a user pushing the oil reflow lever 543. When the oil reflow lever 543 is pressed, the manual blocking unit 542 will be pushed away and thus the automatic oil reflow channel 51 is connected to the manual controlling channel 52 (as shown in
Number | Date | Country | Kind |
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111131734 | Aug 2022 | TW | national |
Number | Name | Date | Kind |
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2688231 | Northcutt | Sep 1954 | A |
5195042 | Ferraro | Mar 1993 | A |
6769356 | Frenken | Aug 2004 | B2 |
10962034 | Chuan | Mar 2021 | B1 |
Number | Date | Country | |
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20240068491 A1 | Feb 2024 | US |