This application is a National Stage entry of International Application No. PCT/JP2007/064955, filed Jul. 31, 2007, which claims priority to Japanese Application No. 2006-209824, filed Aug. 1, 2006, the disclosure of the prior applications are hereby incorporated in their entirety by reference.
The present invention relates to an automatic residual fuel vent device for a carburetor in an engine equipped with a float type carburetor, in which, when the engine is stopped, fuel remaining in a float chamber is returned to a fuel tank by utilizing negative pressure from a negative pressure generating part of the engine.
Conventionally, in an engine equipped with a float type carburetor, such as a general purpose small engine, if the engine is left for a long period of time in an unused state with fuel remaining in a float chamber of the carburetor, the residual fuel gradually oxidizes and forms a gum within the float chamber, the fuel clogs a main jet or a breather hole, thus causing engine starting faults or poor running, and there is also the problem that when the engine is tilted the residual fuel flows into an intake passage through a nozzle.
In order to solve such problems, conventionally a drain plug is provided in a lower part of the carburetor, and after the engine is used or before it is stored the drain plug is manually operated so as to drain the residual fuel, but such an operation is not only troublesome and difficult but also undesirable in terms of the environment because of contamination of the surroundings of the engine, which is a problem.
Automatic residual fuel vent means have already been disclosed in, for example, Patent Publications 1 and 2 below, in which fuel within a float chamber of a carburetor is automatically vented by utilizing intake negative pressure of an engine before the engine is stopped, and is returned to a fuel tank.
However, in the arrangements disclosed in Patent Publications 1 and 2, since residual fuel within the float chamber is returned to the fuel tank by utilizing intake negative pressure, there is the problem that it is difficult to draw out all the residual fuel within the float chamber, particularly after the engine is completely stopped; furthermore, a plurality of cocks for drawing out residual fuel and a coupling mechanism for operating the cocks are necessary, and there are also the problems that the number of components increases, the structure becomes complicated, and the cost rises.
The present invention has been accomplished in the light of such circumstances, and it is an object thereof to provide a novel automatic residual fuel vent device for a carburetor that can solve the above problems.
In order to attain the above object, according to a first aspect of the present invention, there is provided an automatic residual fuel vent device for a carburetor in an engine equipped with a float type carburetor to which fuel within a breather-equipped fuel tank is supplied via a changeover cock, the automatic residual fuel vent device comprising:
a fuel supply passage connecting a bottom part of the fuel tank and a float chamber of a carburetor; a negative pressure passage connecting a negative pressure generating part of an engine and a negative pressure operating chamber of a diaphragm pump; a fuel vent passage connecting a bottom part of the float chamber of the carburetor and an upper part of the fuel tank; a single changeover cock provided so as to straddle the fuel supply passage and the negative pressure passage and selectively changing over between providing or blocking communication of the fuel supply passage, providing or blocking communication of the negative pressure passage, and providing or blocking communication of the negative pressure passage with the atmosphere; a negative pressure surge tank provided in the negative pressure passage between the negative pressure generating part of the engine and the changeover cock; and the diaphragm pump, which is connected partway along the fuel vent passage and is operated by negative pressure of the negative pressure surge tank;
fuel within the fuel tank being supplied to the float chamber based on control of changeover of the single changeover cock, and residual fuel of the float chamber being drawn up by the diaphragm pump operated by negative pressure accumulated within the negative pressure surge tank and being returned to the fuel tank.
Additionally, in order to attain the above object, according to a second aspect of the present invention, there is provided an automatic residual fuel vent device for a carburetor in an engine equipped with a float type carburetor to which fuel within a breather-equipped fuel tank is supplied via a changeover cock, the automatic residual fuel vent device comprising:
a fuel supply passage connecting a bottom part of the fuel tank and a float chamber of a carburetor; a negative pressure passage connecting a negative pressure generating part of an engine and a negative pressure operating chamber of a diaphragm pump; a fuel vent passage connecting a bottom part of the float chamber of the carburetor and an upper part of the fuel tank; a single changeover cock provided so as to straddle the fuel supply passage and the negative pressure passage and selectively changing over between providing or blocking communication of the fuel supply passage and providing or blocking communication of the negative pressure passage; a negative pressure surge tank provided in the negative pressure passage between the negative pressure generating part of the engine and the changeover cock; and the diaphragm pump, which is connected partway along the fuel vent passage, is operated by negative pressure of the negative pressure surge tank, and has an atmosphere communication passage provided in the negative pressure operating chamber;
fuel within the fuel tank being supplied to the float chamber based on control of changeover of the single changeover cock, and residual fuel of the float chamber being drawn up by the diaphragm pump and returned to the fuel tank.
Further, in order to attain the above object, according to a third aspect of the present invention, there is provided an automatic residual fuel vent device for a carburetor in an engine equipped with a float type carburetor to which fuel within a hermetically sealed fuel tank is supplied via a changeover cock, the automatic residual fuel vent device comprising:
a fuel supply passage connecting a bottom part of the fuel tank and a float chamber of a carburetor; a negative pressure passage connecting a negative pressure generating part of an engine and a hermetically sealed air chamber of an upper part of the fuel tank; a fuel vent passage connecting a bottom part of the float chamber of the carburetor and the hermetically sealed air chamber of the upper part of the fuel tank; a single changeover cock provided so as to straddle the fuel supply passage and the negative pressure passage and selectively changing over between providing or blocking communication of the fuel supply passage, providing or blocking communication of the negative pressure passage, and providing or blocking communication of the negative pressure passage with the atmosphere; and a negative pressure surge tank provided in the negative pressure passage between the negative pressure generating part of the engine and the changeover cock;
fuel within the fuel tank being supplied to the float chamber based on control of changeover of the single changeover cock, and residual fuel of the float chamber being drawn up by negative pressure accumulated within the negative pressure surge tank and being returned to the fuel tank.
Furthermore, in order to attain the above object, according to a fourth aspect, in addition to the first, second or third aspect, the negative pressure generating part is an intake passage of an intake system of the engine or a crank chamber of the engine.
In accordance with the aspects of the present invention, residual fuel within the float chamber can reliably be returned to the fuel tank by negative pressure accumulated in the negative pressure surge tank, in particular even after the engine is stopped; furthermore, residual fuel can be vented by a single changeover cock, the number of components can be reduced thus enabling the device to be provided at a low cost, and there are fewer malfunctions and high reliability.
Modes for carrying out the present invention are specifically explained below by reference to embodiments of the present invention exemplified in the attached drawings. These embodiments refer to a case in which the automatic residual fuel vent device for a carburetor of the present invention is applied to a small general purpose engine.
A first embodiment of the present invention is now explained by reference to
In
A lower part of a fuel tank TF disposed at a position higher than the engine E and the float chamber 10 of the carburetor CA are connected to each other via a fuel supply passage 15, and a changeover cock CO, which is described later, opening and closing the fuel supply passage 15 is provided partway along the fuel supply passage 15, and in accordance with changeover control of the changeover cock CO, fuel within the fuel tank TF is supplied to the interior of the float chamber 10 by falling under gravity. A normal breather (not illustrated) is provided in a fuel cap 19 of the fuel tank TF, and a breathing action takes place between the interior of the fuel tank TF and the exterior through the breather.
Furthermore, an upper part of the fuel tank TF and a lower part of the float chamber 10 are connected to each other via a fuel vent passage 16, and a diaphragm pump PD, which will be described later, is provided partway along the fuel vent passage 16.
Moreover, the downstream side of the intake passage 8 relative to the throttle valve 9 and a negative pressure operating chamber 53 of the diaphragm pump PD are connected to each other via a negative pressure passage 17, a hermetically sealed negative pressure surge tank TS storing negative pressure is connected partway along the negative pressure passage 17, a one-way valve 18 preventing backflow of negative pressure is provided partway along the negative pressure passage 17 between the negative pressure surge tank TS and the intake passage 8, and the changeover cock CO is provided in the negative pressure passage 17 between the negative pressure surge tank TS and the diaphragm pump PD.
The structure of the changeover cock CO is now explained in detail by reference to
A cock case 20 of the changeover cock CO is formed in a flattened cylindrical shape with an open top face; this cock case 20 is provided with four, that is, first to fourth ports 21 to 24, these ports 21 to 24 have connected respectively thereto first to fourth inflow/outflow pipes 25 to 28 extending outside the cock case 20, the first and third inflow/outflow pipes 25 and 27 extend outward in parallel to each other on one side of the cock case 20, and the second and fourth inflow/outflow pipes 26 and 28 extend outward in parallel to each other on the other side of the cock case 20. Moreover, an atmosphere communication opening 30 opens in the cock case 20 between the second and fourth inflow/outflow pipes 26 and 28, and a filter 31 is provided at the exit of this atmosphere communication opening 30. A disk-shaped support plate 32 is fitted into and fixed to the interior of the cock case 20, and communication openings 33 to 36 communicating with the first to fourth ports 21 to 24 and a communication opening 37 communicating with the communication opening 30 are bored in the support plate 32. A plate-shaped cock body 38 is fitted into the open face side of the cock case 20 so as to slide-rotate on the support plate 32 via a packing 39, and this cock body 38 is rotatably retained within the cock case 20 by a ring-shaped retaining member 40 secured to the open face of the cock case 20 by screwing 41. A male portion 38a projectingly provided integrally with a central part of an upper face of the cock body 38 is non-rotatably fitted into a female portion of a handle 42, and the handle 42 and the cock body 38 are fixed by a screw 43. An arc-shaped communication groove 45 with the center of rotation of the cock body 38 as its center is provided in the cock body 38, and rotating the cock body 38 with the handle 42 allows the communication groove 45, as described later, to provide or block communication between the first port 21 and the second port 22 or provide or block communication between the third port 23 and the fourth port 24, and also provide or block communication between the atmosphere communication opening 30 and the third port 23 and fourth port 24.
The first port 21 is connected via the first inflow/outflow pipe 25 to the fuel supply passage 15 communicating with the lower part of the fuel tank TF, and the second port 22 communicates via the second inflow/outflow pipe 26 with the fuel supply passage 15 communicating with the float chamber 10. Furthermore, the third port 23 communicates via the third inflow/outflow pipe 39 with the negative pressure passage 17 connected to the negative pressure operating chamber 53 of the diaphragm pump PD, which is described later, and the fourth port 24 communicates via the fourth inflow/outflow pipe 28 with the negative pressure passage 17 connected to the negative pressure surge tank TS.
The structure of the diaphragm pump PD is now explained by reference to
The operation of this first embodiment is now explained.
When the engine E is used, the cock body 38 of the changeover cock CO is held at an open position as shown in
Subsequently, when an engine switch, not illustrated, of the engine E is turned OFF, the cock body 38 of the changeover cock CO is pivoted in an anticlockwise direction from the running position of
Subsequently, when the changeover cock CO is pivoted in an anticlockwise direction as shown from
Subsequently, when the changeover cock CO cock body 38 is pivoted further in the anticlockwise direction as shown from
In accordance with the venting of residual fuel within the float chamber 10 by the changeover cock CO, even when the engine E still continues to run after the engine switch is turned OFF, even after running of the engine is completely stopped, and even after some time has elapsed after stopping running, all fuel within the float chamber 10 can reliably be returned to the fuel tank TF by means of the negative pressure maintained within the negative pressure surge tank TS.
As described above, after the engine E is stopped, residual fuel within the interior of the float chamber 10 of the carburetor CA automatically goes, and even when the engine E is stored for a long period of time the above-mentioned problems due to residual fuel within the float chamber 10 can be solved.
A second embodiment of the present invention is now explained by reference to
This second embodiment has some differences from the first embodiment in terms of the arrangement of a changeover cock CO, but the arrangement is otherwise the same as the first embodiment; elements that are the same as those of the first embodiment are denoted by the same reference numerals and symbols.
An arc-shaped first communication groove 145(1) and second communication groove 145(2) are bored in a disk-shaped cock body 38, which is rotatably housed within a cylindrical hollow cock case 20, so as to have the center of rotation of the cock body 38 as their centers and be spaced in the circumferential direction and in the radial direction. The circumferential length of the first communication groove 145(1) is shorter than that of the second communication groove 145(2).
In this second embodiment, residual fuel within a float chamber 10 can be vented while making the angle of rotation of the cock body 38 smaller than that in the first embodiment; when an engine E is running, as shown in
When an engine switch of the engine E is OFF, the cock body 38 of a changeover cock CO is pivoted in an anticlockwise direction in
Subsequently, when the cock body 38 of the changeover cock CO is pivoted in an anticlockwise direction as shown from
Subsequently, the cock body 38 of the changeover cock CO is pivoted further in the anticlockwise direction as shown from
The arrangement of this second embodiment therefore exhibits the same operational effects as those of the first embodiment and, moreover, since the cock body 38 of the changeover cock CO is provided with the first communication groove 145(1) for exclusively providing or blocking communication of the fuel supply passage 15 and the second communication groove 145(2) for exclusively providing or blocking communication of the negative pressure passage 17, it is possible to return residual fuel within the float chamber 10 to the fuel tank TF through the fuel vent passage 16 with a small angle of rotation of the cock body 38 compared with the arrangement of the first embodiment.
A third embodiment of the present invention is now explained by reference to
This third embodiment has some differences from the first and second embodiments in terms of the arrangement of a changeover cock CO, but elements that are the same as those of the first and second embodiments are denoted by the same reference numerals and symbols.
One arc-shaped communication groove 245 is bored in a disk-shaped cock body 38 rotatably housed within a hollow cylindrical cock case 20 with the center of rotation of the cock body 38 as its center; the circumferential length of the communication groove 245 is shorter than that of the communication groove 45 of the first embodiment, and an atmosphere communication opening 30 provided in the cock body 38 on a concentric circle with first to fourth ports 21 to 24 is positioned in the vicinity of the third port 23. When venting fuel, the cock body 38 is rotated in a clockwise direction in
When an engine E is running, as shown in
When an engine switch of the engine E is OFF, the cock body 38 of the changeover cock CO is pivoted in a clockwise direction from the running position in
Subsequently, when the cock body 38 of the changeover cock CO is pivoted in a clockwise direction as shown from
Subsequently, when the cock body of the changeover cock CO is pivoted further in a clockwise direction as shown from
This third embodiment therefore also exhibits the same operational effects as those of the first embodiment and, moreover, in the fuel venting stroke, by adding the stroke shown in
A fourth embodiment of the present invention is now explained by reference to
This fourth embodiment has some differences from the third embodiment in terms of the arrangement of a changeover cock CO; specifically the one communication groove 245 of the third embodiment is replaced by a first communication groove 345(1) and a second communication groove 345(2), the arrangement otherwise being the same as that of the third embodiment.
A cock body 38 is provided with an arc-shaped first communication groove 345(1) and second communication groove 345(2) with the center of rotation of the cock body 38 as their centers, these communication grooves 345(1) and 345(2) being displaced in the circumferential direction and the radial direction; the first communication groove 345(1) is present radially outside the second communication groove 345(2), and the circumferential length thereof is slightly longer than that of the second communication groove 345(2).
The cock body 38 is pivoted in a clockwise direction in
When an engine E is running, as shown in
When an engine switch of the engine E is OFF, the cock body of the changeover cock CO is pivoted in a clockwise direction from the running position of
Subsequently, when the cock body 38 of the changeover cock CO is pivoted in a clockwise direction as shown from
Subsequently, when the cock body 38 of the changeover cock CO is further pivoted in a clockwise direction as shown from
This fourth embodiment therefore exhibits the same operational effects as those of the first embodiment and, moreover, in the stroke of venting fuel, by adding the stroke shown in
A fifth embodiment of the present invention is now explained by reference to
In
In this fifth embodiment, instead of the atmosphere communication opening 30 provided in the cock body 38 of the changeover cock CO in the first to fourth embodiments, an atmosphere communication passage 430 communicating with a negative pressure operating chamber 53 is provided in a pump case 50 of a diaphragm pump PD. A fixed orifice 432 is provided partway along the atmosphere communication passage 430, and a filter 431 is provided in an opening thereof. When a changeover cock CO puts a negative pressure passage 17 into a communicating state, negative pressure within a negative pressure surge tank TS acts on the negative pressure operating chamber 53 of the diaphragm pump PD through the negative pressure passage 17, a diaphragm 51 is displaced as shown by a double dotted broken line in
In accordance with the fifth embodiment, it is therefore unnecessary to provide an atmosphere communication opening 30 in the cock body 38 of the changeover cock CO, and it is also unnecessary to rotate the cock body 38 toward the atmosphere communication side.
A sixth embodiment of the present invention is now explained by reference to
In
In this sixth embodiment, instead of the atmosphere communication opening 30 provided in the cock body 38 of the changeover cock CO in the first to fourth embodiments, an atmosphere communication passage 530 communicating with a negative pressure operating chamber 53 is provided in a pump case 50 of a diaphragm pump PD. A solenoid open/close valve 532 is provided partway along the atmosphere communication passage 530, and this solenoid open/close valve 532 is normally held at a closed position and is opened upon reception of an operating signal from a changeover cock CO. Furthermore, a filter 531 is provided on an opening of the atmosphere communication passage.
When the changeover cock CO puts a negative pressure passage 17 into a communicating state, negative pressure within a negative pressure surge tank TS acts on a negative pressure operating chamber 53 of a diaphragm pump PD through the negative pressure passage 17, a flexible diaphragm is displaced as shown by a double dotted broken line in
In accordance with the sixth embodiment, it is therefore unnecessary to provide an atmosphere communication opening 30 in the cock body 38 of the changeover cock CO, and it is also unnecessary to rotate the cock body 38 toward the atmosphere communication side.
A seventh embodiment of the present invention is now explained by reference to
In
In all of the first to sixth embodiments, negative pressure for operating the automatic residual fuel vent device of the carburetor CA is extracted from the intake passage 8 of a ventilation system of the engine E, but in this seventh embodiment negative pressure is extracted from a crank chamber 13 of an engine E, the arrangement otherwise being the same as that of the first embodiment. A negative pressure extraction hole 14 is opened in one side of the crank chamber 13, and a negative pressure passage 17 communicating with a negative pressure surge tank TS is connected to the negative pressure extraction hole 14.
Negative pressure within the crank chamber 13 generated by running of the engine E is accumulated in the negative pressure surge tank TS via a one-way valve 18, and is used as a power source for automatic venting of residual fuel of a carburetor CA.
An eighth embodiment of the present invention is now explained by reference to
In each of the drawings of
This eighth embodiment is a case in which the diaphragm pump PD of the first to seventh embodiments is omitted, and a fuel tank TF is formed as a hermetically sealed (air-tight) type in which no breather is provided in a fuel cap 19.
A lower part of the hermetically sealed type fuel tank TF, which is disposed at a position higher than an engine E, and a float chamber 10 of a carburetor CA are connected to each other via a fuel supply passage 15, a changeover cock CO for opening and closing the fuel supply passage 15 is provided partway along the fuel supply passage 15, and in accordance with control of changeover of the changeover cock CO, fuel within the fuel tank TF is supplied to the interior of the float chamber 10 by falling under gravity.
Furthermore, an upper part of a hermetically sealed air chamber A of the fuel tank TF is directly connected to a lower part of the float chamber 10 via a fuel vent passage 16. The downstream side, relative to a throttle valve 9, of an intake passage 8 of the engine E is connected to an upper part of the hermetically sealed air chamber A of the fuel tank TF via a negative pressure passage 17, and a hermetically sealed negative pressure surge tank TS for storing negative pressure is connected partway along the negative pressure passage 17. A one-way valve 18 for preventing backflow of negative pressure is provided partway along the negative pressure passage 17 between the negative pressure surge tank TS and the intake passage 8, and the changeover cock CO is provided in the negative pressure passage 17 between the negative pressure surge tank TS and the fuel tank TF.
The changeover cock CO has substantially the same structure as that of the first embodiment, but the structure of first and second communication grooves 745(1) and 745(2) provided in a cock body 38 is different from that of the first embodiment. The arc-shaped first communication groove 745(1) and second communication groove 745(2) are provided in the disk-shaped cock body 38, which is rotatably provided within a cock case 20 of the changeover cock CO, on concentric circles with the center of rotation of the cock body 38 as their center so as to be spaced in the circumferential direction; the first communication groove 745(1) can provide or block communication between first and second ports 21 and 22 provided in the cock case 20, the second communication groove 745(2) can provide or block communication between third and fourth ports 23 and 24, and the cock case 20 is provided with an atmosphere communication opening 30 in the vicinity of the third port 23, this atmosphere communication opening 30 being capable of communicating with the second communication groove 745(2).
When the engine E is used, the cock body 38 of the changeover cock CO is held at an open position shown in
Subsequently, when an engine switch of the engine E is OFF, the cock body 38 of the changeover cock CO is pivoted in an anticlockwise direction from the running position shown in
Subsequently, pivoting the cock body 38 of the changeover cock CO in an anticlockwise direction as shown from
As described above, pivoting of the changeover cock CO enables negative pressure within the negative pressure surge tank TS to act directly on the hermetically sealed air chamber A of the fuel tank TF, and this enables residual fuel within the float chamber 10 of the carburetor CA to be automatically returned to the fuel tank TF.
In accordance with venting of residual fuel within the float chamber 10 by the changeover cock CO, even when the engine E continues to run after the engine switch is turned OFF, even after running of the engine is completely stopped, and even after some time has elapsed after stopping running, all fuel within the float chamber 10 can reliably be returned to the fuel tank TF by means of the negative pressure maintained within the negative pressure surge tank TS.
As described above, after the engine E is stopped, residual fuel within the float chamber 10 of the carburetor CA automatically goes, and even when the engine E is stored for a long period of time, the above-mentioned problems due to residual fuel within the float chamber 10 can be solved.
In
In this modified example, a one-way valve v is disposed partway along a fuel supply passage 16 connecting a hermetically sealed fuel tank TF and a float chamber 10. This one-way valve v prevents the backflow of fuel, flowing through the fuel supply passage 16, from the fuel tank TF to a float chamber 19, and this prevents air within the fuel tank TF from contaminating fuel within the float chamber 10 when the engine E is running.
A ninth embodiment of the present invention is now explained by reference to
In
This ninth embodiment has substantially the same arrangement as that of the eighth embodiment, but the structure of a cock body 38 of a changeover cock CO has some differences from that of the eighth embodiment. That is, arc-shaped first and second communication grooves 845(1) and 845(2) bored in the cock body 38 are disposed on concentric circles with the center of rotation of the cock body 38 as their center so as to be displaced in both the circumferential direction and the radial direction.
When an engine E is used, the cock body 38 of the changeover cock CO is held at an open position shown in
Subsequently, when running of the engine E is stopped, the cock body 38 of the changeover cock CO is pivoted in an anticlockwise direction from the running position of
Subsequently, pivoting the cock body of the changeover cock CO in an anticlockwise direction as shown from
A tenth embodiment of the present invention is now explained by reference to
In
In the eighth and ninth embodiments, negative pressure for operating the automatic residual fuel vent device of the carburetor CA is extracted from the intake passage 8 of an intake system of the engine E, but in this tenth embodiment the negative pressure is extracted from a crank chamber 13 of an engine E, the arrangement otherwise being the same as that of the eighth and ninth embodiments. A negative pressure extraction hole 14 is opened in one side of the crank chamber 13, and a negative pressure passage 17 communicating with a negative pressure surge tank TS is connected to the negative pressure extraction hole 14.
Negative pressure within the crank chamber 13 generated by running of the engine E accumulates within the negative pressure surge tank TS via a one-way valve 18, and is used as a power source for automatic venting of residual fuel of the carburetor CA.
The first to tenth embodiments of the present invention are explained above, but the present invention is not limited to these embodiments, and various embodiments are possible within the spirit and scope of the present invention.
For example, in the embodiments above, a case in which the automatic residual fuel vent device for the carburetor is applied to an OHC type four cycle general purpose engine is explained, but it is of course possible to apply this to another engine equipped with a float type carburetor.
Number | Date | Country | Kind |
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2006-209824 | Aug 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2007/064955 | 7/31/2007 | WO | 00 | 1/30/2009 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2008/016037 | 2/7/2008 | WO | A |
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Number | Date | Country | |
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20090308357 A1 | Dec 2009 | US |