Information
-
Patent Grant
-
6244321
-
Patent Number
6,244,321
-
Date Filed
Thursday, April 7, 199430 years ago
-
Date Issued
Tuesday, June 12, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Birch, Stewart, Kolasch & Birch, LLP
-
CPC
-
US Classifications
Field of Search
US
- 156 157
- 156 159
- 156 502
- 156 504
- 156 505
- 083 553
- 083 659
- 269 218
- 100 264
- 100 271
-
International Classifications
-
Abstract
An automatic paper web connecting apparatus includes a pair of blocks arranged so as to be able to move relatively and be pressed against each other in the direction to cross a feed path for one paper web and a feed path for the other paper web, retaining mechanism for retaining the two paper webs on the respective opposite faces of their corresponding blocks by suction, a cutting mechanism for cutting a desired one of the paper webs, and a drive mechanism for relatively moving the blocks. The cutting mechanism includes a rotating body rockable between the two paper web feed paths on the upper-course side of the blocks, first and second knives fixed individually to the blocks, and a third knife fixed to the rotating body. The rotating body is rotated between a first rotational position in which the third knife faces the first knife and a second rotational position in which the third knife faces the second knife. The desired one paper web is cut by means of the third knife and one of the first and second knives, which is selected depending on the rotational position of the rotating body, while the blocks are moving relatively to each other.
Description
BACKGROUND OF THE INVENTION
The present invention relates to an automatic belt-shaped material connecting apparatus.
In tobacco binding operation of a cigarette manufacturing machine, for example, a paper web should be supplied without a break. To attain this, a number of reels each wound with a paper web are provided so that a reel with a new or virgin paper web can be set in position before the remainder of a paper web on a reel in service is reduced to zero, that is, before the in-service reel is emptied. In this case, the leading end of the virgin web is connected to the in-service web by means of a paper web connecting unit, and the in-service web is cut off. Thus, the used and virgin paper webs are connected. Generally, a paper web feeding apparatus can be fitted with two reels so that when the remainder of a paper web on one reel becomes insufficient, a virgin paper web can be fed from the other reel. After connecting the virgin web to the in-service web, the paper web connecting unit cuts off the latter. When the remainder of the new paper web becomes insufficient after the replacement, another virgin paper web is supplied from another reel which is set in place of the empty reel in the feeding apparatus. The new virgin web is connected to the in-service web by means of the connecting unit, and the in-service web is then cut off. This operation is repeatedly performed so that the paper web can be continuously supplied to a winder. Packaging materials are connected in like manner in a packaging material feeding apparatus which is used to feed packaging materials, such as paper, to a packaging machine, in a cigarette manufacturing machine.
In connecting and cutting the paper webs or other belt-shaped materials alternately supplied from the two systems as described above, the one paper web is fed through its corresponding feed path, an the other paper web through another feed path. Each feed path is defined by upper-course feed rollers, guide roller, feed belt, and lower-course feed rollers. Each paper web is cut by means of a cutter which is formed of a stationary knife and a rotating knife, arranged between the upper-course feed rollers and the guide roller.
In connecting the virgin paper web to the paper web in service, the leading end of the virgin web is delivered to the lower-course feed rollers in a manner such that it is retained on the feed belt by suction, while the in-service web is cut, by means of the cutter, in a position where its trailing end overlaps the leading end of the virgin web. Thereupon, the leading end of the virgin paper web is connected to the in-service paper web between the lower-course feed rollers. Paper web cutting mechanisms of this type are described in, for example, U.S. Pat. Nos. 3,898,900 and 3,847,046 (corresponding to Japanese Provisional Patent Publication Nos. 49-77280 and 49-77282, respectively).
In these conventional cutting mechanisms, however, the paper web feed paths are provided individually with the cutters. Accordingly, these mechanisms are subject to drawbacks including complicated construction and increased components, as well as low operating efficiency.
SUMMARY OF THE INVENTION
The present invention has been contrived in consideration of these circumstances, and its object is to provide an automatic belt-shaped material connecting apparatus which enjoys high operating efficiency and compact construction.
An automatic belt-shaped material connecting apparatus according to the present invention comprises a pair of blocks arranged so as to be able to move relatively and be pressed against each other in the direction to cross a feed path for a first belt-shaped material and a feed path for a second belt-shaped material, retaining means for retaining the first and second belt-shaped materials on the respective opposite faces of the pair of blocks, cutting means, associated with the pair of blocks, for cutting a desired one of the first and second belt-shaped materials, and driving means for relatively moving the pair of blocks, whereby the desired one belt-shaped material is cut by means of the cutting means while the blocks are moving relatively to each other.
Preferably, the automatic belt-shaped material connecting apparatus further includes first and second guide rollers, spaced at a distance from each other, and a third guide roller for defining the feed path for the first belt-shaped material in conjunction with the first guide roller and defining the feed path for the second belt-shaped material in conjunction with the second guide roller.
Preferably, moreover, each of the pair of blocks is movable.
Preferably, moreover, the driving means includes a pair of connecting rods, each having one end connected to a corresponding one of the pair of blocks, and a cylinder actuator having a rod connected with the respective other ends of the connecting rods. Furthermore, the cutting means includes a rotating body rockable between the feed paths for the first and second belt-shaped materials on the upper-course side of the pair of blocks, first and second knives fixed individually to the pair of blocks, a third knife fixed to the rotating body, and actuator means for rotating the rotating body between a first rotational position in which the third knife faces the first knife and a second rotational position in which the third knife faces the second knife. The desired one belt-shaped material is cut by means of the third knife and one of the first and second knives selected depending on the rotational position of the rotating body.
An advantage of the present invention is that one of the two belt-shaped materials supplied separately from two systems can be selectively cut by means of a single cutter mechanism, so that the operating efficiency for cutting the materials can be improved, and the components of the apparatus can be reduced in number. Moreover, a belt-shaped material in service can be cut, and at the same time, the leading end of a virgin belt-shaped material can be connected to the trailing end of the in-service material, by only moving the pair of blocks relatively to each other. Thus, the connecting operation can be speeded up, and the connecting apparatus can be made compact.
These and other objects and advantages will become more readily apparent from an understanding of the preferred embodiments described below with reference to the following drawing figures.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will become more fully understood from the detailed description herein below with reference to the accompanying figures, given by way of illustration only and not intended to limit the present invention in which:
FIG. 1
is a schematic view showing a conventional paper web cutting/connecting mechanism;
FIG. 2
is a schematic front view showing a paper web feeding apparatus furnished with an automatic belt-shaped material connecting apparatus according to one embodiment of the present invention;
FIG. 3
is a sectional view showing a reel mounting shaft of the feeding apparatus of FIG.
2
and its peripheral elements;
FIG. 4
is a fragmentary enlarged view showing the reel mounting shaft of FIG.
3
and its peripheral elements;
FIG. 5
is a fragmentary enlarged view showing the principal part of the reel mounting shaft of
FIG. 3
;
FIG. 6
is a partly cutaway front view of a bobbin shown in
FIG. 2
;
FIG. 7
is a fragmentary enlarged view showing the principal part of the bobbin of
FIG. 6
;
FIG. 8
is a rear view of elements shown in
FIG. 3
;
FIG. 9
is a front view of an automatic paper web connecting unit shown in
FIG. 2
;
FIG. 10
is a sectional view taken along line X—X of
FIG. 9
;
FIG. 11
is a rear view of the automatic paper web connecting unit shown in
FIG. 9
;
FIG. 12
is a fragmentary enlarged view showing the principal part of a cutter mechanism shown in
FIG. 10
;
FIG. 13
is a front view of a shaft of the cutter mechanism shown in
FIG. 12
;
FIG. 14
is a plan view of the shaft shown in
FIG. 13
;
FIG. 15
is a bottom view of a holder of the cutter mechanism shown in
FIG. 10
;
FIG. 16
is a sectional view taken along line XVI—XVI of
FIG. 15
;
FIG. 17
is a partly cutaway front view of a front knife of the cutter mechanism shown in
FIG. 10
;
FIG. 18
is a bottom view of the front knife shown in
FIG. 17
;
FIG. 19
is a view showing a state in which paper web connection is started with the starting end of a virgin paper web held against the end face of a press block, in the paper web connecting unit shown in
FIG. 9
;
FIG. 20
is a view showing the way a paper web in service is cut in the paper web connecting unit;
FIG. 21
is a view showing the way the virgin paper web is connected to the paper web in service;
FIG. 22
is a view showing a completion of the paper web connection;
FIG. 23
is a diagram showing the timing for the paper web connection in the paper web feeding apparatus shown in
FIG. 2
; and
FIG. 24
is a schematic block diagram schematically showing a control unit of the paper web connecting unit along with its peripheral elements.
DETAILED DESCRIPTION
Referring to
FIG. 1
, there is shown a conventional mechanism for connecting and cutting paper webs which are alternately supplied from two systems. In this mechanism, one paper web
1
is transported past a pair of feed rollers
2
, guide roller
4
, feed belt
5
, and feed rollers
6
and
6
′, while the other paper web
1
′ is transported past a pair of feed rollers
3
, guide roller
4
′, feed belt
5
′, and feed rollers
6
and
6
′. Cutters
7
and
7
′, each formed of a stationary knife and a rotating knife, are arranged between the feed roller pair
2
and the guide roller
4
and between the feed roller pair
3
and the guide roller
4
′, respectively. In this arrangement, the paper webs
1
and
1
′ are cut separately.
In connecting the virgin paper web
1
′ to the paper web
1
in service, a leading end
1
′
a
of the web
1
′ is delivered to the feed rollers
6
and
6
′ in a manner such that it is retained on the feed belt
5
′ by suction, while the in-service web
1
is cut, by means of the cutter
7
, in a position where its trailing end overlaps the leading end
1
′
a
of the web
1
′. Thereupon, the leading end
1
′
a
of the paper web
1
′ is connected to the paper web
1
between the feed rollers
6
and
6
′. The connection between the trailing end of the web
1
and the leading end
1
′
a
of the web
1
′ is achieved by, for example, previously pasting a double-coated tape on the leading end
1
′
a
of the web
1
′ and then bonding this web end to the trailing end of the web
1
with the aid of the feed rollers
6
,
6
′. Likewise, in connecting the paper web
1
to the paper web
1
′, the web
1
′ is cut by means of the cutter
7
′. Cutting mechanisms of this type for paper webs or other belt-shaped material are described in, for example, U.S. Pat. Nos. 3,898,900 and 3,847,046.
In these conventional cutting mechanisms, however, feed paths for the paper webs
1
and
1
′ are provided, respectively, with the cutters
7
and
7
′ for cutting the trailing ends of the webs. Accordingly, these mechanisms are subject to drawbacks including complicated construction and increased components, as well as low operating efficiency.
The following is a description of a paper web feeding apparatus furnished with an automatic paper web connecting apparatus as an automatic belt-shaped material connecting apparatus according to one embodiment of the present invention.
The paper web feeding apparatus, which constitutes part of a cigarette manufacturing machine, serves to feed a paper web to a winder of the machine.
General Configuration
Referring to
FIG. 2
, the paper web feeding apparatus
10
comprises two bobbins
12
and
12
′ fitted with reels
17
and
17
′ which are wound with paper webs
1
and
1
′, respectively. The paper web from one of the reels is fed to the winder (not shown) through a reservoir box
16
and a printing section (not shown) by rotating a pulling roller
15
by means of a servomotor (designated by numeral
250
in
FIG. 24
) for use as roller driving means in a manner such that the web is held between the roller
15
and a pinch roller
15
a
. The pinch roller
15
a
, in conjunction with the pulling roller
15
, constitutes roller means for delivering the paper web.
The paper web feeding apparatus
10
further comprises a mechanism for applying tension to the paper web traveling from the apparatus
10
toward the winder and a mechanism for adjusting the traveling position of the paper web, whereby the travel of the paper web can be stabilized.
Furthermore, the paper web feeding apparatus
10
comprises an automatic paper web connecting unit
14
and a reel mounting unit. The connecting unit
14
connects the paper web on one reel to the paper web on the other reel when the remainder of the web on the first reel is reduced to a critical degree. The reel mounting unit is used to set the reels in the paper web feeding apparatus
10
so that the reels are removable. Thus, the paper web can be continuously fed to the winder, and manual operations for the paper web connection and reel attachment and detachment can be reduced considerably.
In the paper web feeding apparatus
10
according to the present embodiment, the reel mounting unit, tensioning mechanism, and paper web traveling position adjusting mechanism are arranged in and around two rotating shafts
24
and
24
′ for use as reel mounting shafts on which the reels
17
and
17
′ are mounted by means of the bobbins
12
and
12
′, respectively. Thus, the feeding apparatus
10
enjoys a compact design.
The following is a detailed description of various parts of the paper web feeding apparatus
10
.
Rotating Shaft (Reel Mounting Shaft)
Referring to
FIGS. 3 and 4
, an outer cylinder
20
is fixed to a front wall
11
, which constitutes part of the body of the paper web feeding apparatus
10
, by means of bolts. An inner cylinder
21
is fitted in the outer cylinder
20
so as to be slidable and nonrotatable with respect to the cylinder
20
. The hollow rotating shaft
24
is rotatably supported in the inner cylinder
21
by means of bearings
25
a
and
25
b
. Thus, the shaft
24
is supported for rotation in the paper web feeding apparatus body. The other rotating shaft
24
′ is also supported for rotation in the apparatus body.
More specifically, the front end of the outer cylinder
20
is fitted in a large hole
11
a
which is bored through the front wall
11
. A flange, which is formed substantially on the middle portion of the outer peripheral surface of the outer cylinder
20
, is fixed to the front wall
11
by means of the bolts. A key way
20
a
is formed extending axially on the inner surface of the outer cylinder
20
, while an annular groove
20
b
is formed extending circumferentially on the outer peripheral surface of the rear end portion of the cylinder
20
. A mating key
21
a
for the key way
20
a
is fixed to the outer peripheral surface of the inner cylinder
21
, whereby the cylinder
21
is fitted in the outer cylinder
20
so as to be slidable in the axial direction and nonrotatable.
The rotating shafts
24
and
24
′ are located in positions such that they do not interfere with the reels
17
and
17
′ with their maximum web roll diameters when the reels are mounted on their corresponding shafts.
Reel Mounting Unit
The reel mounting unit (bobbin clamping mechanism) is provided with the bobbins
12
and
12
′ as holder means for removably mounting the reels
17
and
17
′ on the rotating shafts
24
and
24
′. Since bobbins
12
and
12
′ have the same construction, only the bobbin
12
will be described below.
The bobbin
12
has a variable-diameter holder with a variable outside diameter which is mounted on the rotating shaft
24
. The holder includes movable holder elements
37
, e.g., four in number, which are supported on the shaft
24
for movement in the radial direction of the shaft
24
. Each holder element
37
is movable between a reel mounting position, in which its outer peripheral surface is pressed against a shaft hole defining surface of the reel, and a reel removing position, in which its outer peripheral surface is separated inward from the shaft hole defining surface of the reel with respect to the radial direction of the rotating shaft. More generally, the variable-diameter holder is designed so that its outside diameter is variable between a first diameter such that the holder can be pressed into a shaft hole of the reel
17
and a second diameter such that the holder can be disengaged from the reel shaft hole. The outside diameter of the variable-diameter holder is the diameter of an imaginary circle which is touched by the respective outer peripheral surfaces of the movable holder elements
37
.
The reel mounting unit further comprises a holder drive mechanism for changing the outside diameter of the holder. The holder drive mechanism associated with the bobbin
12
includes a driving shaft
27
arranged for axial reciprocation in the hollow of the rotating shaft
24
, and a cylinder actuator for reciprocating the shaft
27
. The cylinder actuator is formed of, e.g., a sprung single-acting air cylinder
51
, whose cylinder chamber is selectively communicated with a compressed air source
210
or the atmosphere by means of a three-way solenoid valve
211
, which operates under the control of a control unit
200
, as shown in FIG.
24
.
When the supply of compressed air to the air cylinder
51
is stopped, a rod
54
is advanced by the agency of a spring
55
, whereupon the outside diameter of the holder of the bobbin
12
increases to the level of the first diameter, so that the reel
17
is unremovably supported by means of the bobbin
12
. As the compressed air is supplied, on the other hand, the rod
54
is retreated to reduce the outside diameter of the holder to the level of the second diameter, so that the reel
17
is allowed to be removed from the bobbin
12
.
Preferably, a robot
220
is used to transport the reel between a reel storage space and the paper web feeding apparatus, and signals are transferred between the control unit
200
and a robot control unit
230
for controlling the operation of the robot, as shown in FIG.
24
. In this arrangement, the control units
200
and
230
cooperate to control the operation of the robot
220
for the reel transportation and the operation of the reel mounting unit for the reel attachment and detachment. In this case, the attachment and detachment of the reel to and from the paper web feeding apparatus are automated. In
FIG. 24
, numeral
240
designates various sensors for detecting the robot operation.
The following is a further description of the reel mounting unit constructed in this manner.
As shown in
FIG. 3
, the air cylinder
51
is fixed to a support plate
46
on another support plate
45
, which is fixed to a large-diameter flange
21
c
on the rear end of the inner cylinder
21
across a given space. The rod
54
(
FIG. 4
) of the cylinder
51
is loosely fitted in the rotating shaft
24
, and its distal end is connected to the rear end of the shaft
27
. A return spring
55
(
FIG. 4
) is interposed compressed between a flange on the distal end of the rod
54
and the support plate
46
.
A thick large-diameter flange
24
a
is formed on the front end of the rotating shaft
24
. Holes
24
b
, e.g., four in number, are bored through the peripheral wall of the flange
24
a
so as to be arranged at regular intervals in the circumferential direction of the flange. Each hole
24
b
extends in the radial direction of the shaft
24
. The shaft
27
is fitted in the hollow of the shaft
24
by means of a bearing for relative rotation and axial sliding motion. A taper cam
28
is rotatably mounted on the front end of the shaft
27
by means of a thrust bearing
29
and a bearing
30
. The rear half portion of the cam
28
is in the form of a cylinder having a uniform diameter, and the front portion thereof forms a taper surface tapered toward the front end. In other words, the front portion of the cam
28
is in the form of a truncated cone.
As shown in
FIG. 5
, a shaft
31
is slidably fitted in each hole
24
b
of the flange
24
a
, and a slit
31
a
is formed in the outer peripheral surface of shaft
31
so as to extend along the axis of the shaft
31
. The proximal end of the shaft
31
is loosely fitted in a hole of a spring shoe
32
, and faces the taper cam
28
across a narrow gap. A roller
33
is rotatably mounted on the proximal end of the shaft
31
by means of a shaft bolt
34
and a nut
35
(FIG.
7
). As shown in
FIG. 7
, a spring
36
is interposed compressed between the spring shoe
32
and the respective peripheral surfaces of the head of the bolt
34
and the nut
35
. The spring
36
causes the shaft
31
to withdraw, and presses the roller
33
against the taper cam
28
for rolling motion.
As shown in
FIGS. 5 and 6
, the middle portion of each movable holder element
37
, substantially in the form of a quadrant, is fixed to the distal end of the shaft
31
by means of a bolt
38
. One end of a pin
39
, the other end of which is fitted in a hole
24
c
bored in the end face of the flange
24
a
, is slidably fitted in the slit
31
a
of shaft
31
. Thus, the shaft
31
is slidable, though nonrotatable, toward and away from the rotating shaft
24
in its corresponding hole
24
b
of the flange
24
a
. As the taper cam
28
reciprocates in the axial direction, the shaft
31
slides toward or away from the rotating shaft
24
in the hole
24
c
of the flange
24
a
with the roller
33
rolling, whereby variable-diameter holder, formed of the four holder elements
37
, expands or contracts in diameter.
Paper Web Traveling Position Adjusting Mechanism
The paper web traveling position adjusting mechanism moves the bobbins
12
and
12
′ back and forth, thereby adjusting the travel of the paper webs
1
and
1
′. An arrangement of this mechanism on the side of the bobbin
12
is identical with that on the side of the bobbin
12
′. The following is a description of the arrangement on the side of the bobbin
12
only.
The traveling position adjusting mechanism includes a traveling position adjusting knob
13
(FIG.
3
). The knob
13
extends through a hole
11
b
in the front wall
11
, and is fixed to a shaft which is rotatably supported on the wall
11
by means of a bearing
57
. A toothed pulley
58
is fixed to the rear end of the shaft of the knob
13
. A toothed belt
59
is passed around and between the pulley
58
and a toothed pulley
22
which is screwed on the inner cylinder
21
of the bobbin
12
.
As shown in
FIG. 4
, the toothed pulley
22
is in the form of a large ring, and a thread formed on its inner peripheral surface is engagedly fitted on a thread
21
b
of the inner cylinder
21
. A ring-shaped flange
22
a
protrudes axially from the front end face of the pulley
22
, covering the whole outer peripheral edge of the end face. A plurality of pins
23
are screwed in the flange
22
a
so as to be arranged at regular intervals in the circumferential direction of the flange. The respective tip ends of the pins
23
are slidably fitted in the annular groove
20
b
of the outer cylinder
20
. Thus, the pulley
22
is supported on the outer cylinder
20
so as to be rotatable with respect to the cylinder
20
and axially immovable.
By rotating the knob
13
, the toothed pulley
22
is rotated by means of the toothed belt
59
which is in engagement with the toothed pulley
58
of the knob
13
, and the inner cylinder
21
is axially moved with respect to the outer cylinder
20
to move the bobbin
12
back and forth, whereby the travel of the paper web is adjusted. Meanwhile, the paper web traveling position adjustment is performed such that an edge of the paper web is aligned with reference lines (not shown) formed on guide plates
62
,
62
′ (mentioned later).
Tensioning Mechanism
The tensioning mechanism applies braking force to the rotating shafts
24
and
24
′, thereby tensioning the paper webs
1
and
1
′ delivered from the reels
17
and
17
′. An arrangement of this mechanism on the side of the web
1
is identical with that on the side of the web
1
′. The following is a description of the arrangement on the side of the paper web
1
only.
The tensioning mechanism is composed of a powder brake
50
for use as an electrical brake, a rotary encoder
52
for generating a predetermined number of pulses with every revolution of the reel
17
, a timing sensor (designated by numeral
260
in
FIG. 24
) for generating a pulse with every revolution of the pulling roller
15
, and the control unit
200
. The control unit
200
determines the diameter of the roll of the paper web
1
on the reel
17
in accordance with pulse outputs from the encoder
52
and the sensor
260
, and controls the operation of the powder brake
50
in accordance with the roll diameter so that the braking force applied to the rotating shaft
24
has an optimum value. The web roll diameter of the reel
17
is equal to the product of the diameter of the pulling roller
15
and the number of revolutions of the roller
15
for each revolution of the reel
17
. Thus, the roll diameter can be calculated on the basis of the pulse outputs from the rotary encoder
52
and the sensor
260
and the roller diameter. The optimum braking force is previously set so that the braking force decreases in a curve of second degree, for example, as the roll diameter is reduced.
As shown in
FIG. 3
, the powder brake
50
and the rotary encoder
52
are supported by means of the support plate
45
which is fixed to the flange
21
c
of the inner cylinder
21
. The powder brake
50
has its input shaft
50
a
fixed to the support plate
46
by means of a bracket
47
and its output shaft
50
b
fixedly fitted with a gear
53
, which is in mesh with a gear
26
on the rotating shaft
24
. Also, the brake
50
includes an input-side element (driving member) and an output-side element (driven member), arranged for relative rotation across a powder gap, and an exciting coil
50
c
(
FIG. 24
) disposed around the brake
50
so that magnetic flux can be passed through high-permeability powder (magnetic iron powder) which fills the powder gap. The coil
50
c
is connected to the control unit
200
.
When the input-side element is rotating with the exciting coil de-energized, the powder in the powder brake
50
is pressed against the operating surface of the input-side element by centrifugal force. Thus, the input- and output-side elements are not connected at all, so that no torque is transmitted from the input-side element to the output-side element. When the exciting coil is energized, the particles of the powder are coupled in a chain, and torque is transmitted from the input-side element to the output-side element by coupling force between the powder particles and frictional force between the powder and the operating surface. The transmitted torque can be controlled by adjusting the exciting power of the exciting coil, that is, exciting current.
The input side of the powder brake
50
is fixed in the aforesaid manner, and the output side engages the gear
26
of the rotating shaft
24
through the medium of the gear
53
. Accordingly, the output-side torque or braking force applied to the shaft
24
can be freely controlled by adjusting the exciting current. Thus, the braking force can be set with higher accuracy for the powder brake
50
than for the mechanical brake, so that an optimum tension can be applied to the paper web with stability. Moreover, the brake
50
enjoy high wear resistance, and its maintenance and inspection are easy.
A gear
56
, which is fixed to the shaft of the rotary encoder
52
, is in mesh with the gear
26
(
FIG. 3
) of the rotating shaft
24
. The encoder
52
is connected electrically to the control unit
200
.
Automatic Paper Web Connecting Unit
The automatic paper web connecting unit, which is designated by numeral
14
in
FIG. 2
, connects the used and virgin paper webs and cuts the used web by simply moving and pressing a pair of press blocks
70
and
70
′ against each other. As shown in
FIGS. 9
to
11
, the connecting unit comprises a clamp mechanism
65
for pressing the press blocks
70
and
70
′ against each other and a cutter mechanism
66
for cutting the paper web.
The clamp mechanism
65
is provided with the press blocks
70
and
70
′ which are arranged for relative movement in the direction to cross feed paths for the paper webs
1
and
1
′ so that they can be pressed against each other. Thus, the webs
1
and
1
′ can be retained on the respective opposite faces of the blocks by suction under negative pressure. The cutter mechanism
66
includes a rotating shaft
80
rotatable between the feed paths for the paper webs
1
and
1
′, on the upper-course side of the blocks
70
and
70
′, first and second knives
86
and
86
′ fixed to the blocks
70
and
70
′, respectively, a third knife
81
fixed to the shaft
80
, and a rotary cylinder
82
. The cylinder
82
serves to rotate the rotating shaft
80
between a first rotational position, in which the third knife
81
faces the first knife
86
, and a second rotational position in which the third knife
81
faces the second knife
86
′. As the blocks
70
and
70
′ move toward each other, the used paper web is cut by means of the third knife
81
and the first or second knife
86
or
86
′, depending on the rotational position of the shaft
80
.
More specifically, the automatic paper web connecting unit
14
comprises guide rollers
60
and
60
′ arranged side by side on the upper portion of the front face of the front wall
11
of the paper web feeding apparatus, guide rollers
61
and
61
′ arranged side by side substantially in the center of the front face of the wall
11
, and guide plates
62
and
62
′ located directly under the rollers
60
and
60
′, respectively, as shown in FIG.
9
. The guide rollers
60
,
61
and
61
′ and the guide plate
62
define the feed path (indicated by two-dot chain line in
FIG. 9
) for the paper web
1
, while the guide rollers
60
′,
61
and
61
′ and the guide plate
62
′ define the feed path (indicated by two-dot chain line in
FIG. 9
) for the paper web
1
′. The feed paths for the paper webs
1
and
1
′ join each other on the lower-course side of the guide roller
62
.
The clamp mechanism
65
and the cutter mechanism
66
are arranged between the guide plates
62
and
62
′ and the guide rollers
61
and
61
′, and a speed controller
67
is disposed under the mechanisms
65
and
66
.
The clamp mechanism
65
is composed of the left- and right-hand press blocks
70
and
70
′, sliders
71
and
71
′ (
FIGS. 10 and 11
) coupled to the blocks
70
and
70
′, respectively, and an air cylinder
72
as an actuator for driving the sliders. The blocks
70
and
70
′ are slidably placed on their corresponding rails
76
, which are horizontally fixed to the front face of the front wall
11
of the paper web feeding apparatus. The front end portion of the block
70
which faces the block
70
′ is formed of a somewhat elastic material, e.g., a hard rubber member, so as to absorb an impact force acting on the paper webs
1
,
1
′ when the blocks
70
,
70
′ are brought into urged contact with each other through the paper webs, thereby preventing the paper webs from being cut by the impact force. As shown in
FIG. 10
, moreover, a number of small holes
70
a
are bored in an end face of the block
70
. The holes
70
a
communicate with a vacuum unit (not shown) by means of a hollow portion (not shown) in the press block
70
and an air pipe
74
, one end of which is connected to the rear face of the block
70
. As the vacuum unit is operated, the paper web
1
is attracted to and held on the end face of the block
70
by means of negative pressure produced in those openings of the small holes which are directed to the block end face. The air pipe
74
is provided with, for example, a manual on-off valve (not shown). The press block
70
′ is constructed in the same manner as the press block
70
.
A support base
75
(
FIGS. 10 and 11
) is fixed substantially to the center of the rear face of the front wall
11
, and the two rails
76
are fixed to the top surface of the base
75
. These rails horizontally extend parallel to each other at a predetermined distance. The sliders
71
and
71
′ are arranged on the rails
76
and
76
′, respectively, so as to be slidable without a possibility of their slipping off the rails. The sliders
71
and
71
′ penetrate their corresponding slots
11
c
and
11
c
′ bored through the front wall
11
, and are fixed to the press blocks
70
and
70
′, respectively. Thus, the blocks
70
and
70
′ are movable in unison with their corresponding sliders
71
and
71
′.
Drive means for moving the press blocks
70
and
70
′ toward and away from each other includes the air cylinder
72
and connecting rods
79
and
79
′ for connecting a rod
77
of the cylinder
72
to the blocks
70
and
70
′, respectively. The upper end of the main body of the air cylinder
72
is fixed to the center of the lower portion of the support base
75
. The rod
77
of the cylinder
72
extends vertically, and a bracket
78
is fixed to the distal end of the rod
77
. One end of each of the connecting rods
79
and
79
′ is coupled to the bracket
78
, and the other ends of the rods
79
and
79
′ are connected to the sliders
71
and
71
′, respectively.
The air cylinder
72
is of a double-acting type, and each of two cylinder chambers thereof is allowed to be selectively communicated with a compressed air source (not shown) or the atmosphere through a three-way valve (not shown). The three-way valve is connected electrically to the control unit
200
(FIG.
24
). When the paper web feeding apparatus is not in a predetermined operating state such that the drive of the pulling roller
15
is stopped, manual operation of the three-way valve is prohibited under the control of the control unit
200
. When the feeding apparatus is In the predetermined operating state, the manual operation of the valve is permitted. When compressed air is supplied to one cylinder chamber of the air cylinder
72
, the rod
77
of the cylinder
72
. advances to separate the sliders
71
and
71
′ from each other, as shown in
FIGS. 9 and 11
. When the compressed air is supplied to the other cylinder chamber to retreat the rod
77
, on the other hand, the respective opposite faces of the sliders
71
and
71
′ are pressed against each other.
As shown in
FIGS. 9
to
12
, the cutter mechanism
66
is composed of the rotating shaft
80
, the front knife
81
, the rotary cylinder
82
as an actuator, gears
83
,
84
and
85
, the rear knives
86
and
86
′, etc.
As shown in
FIGS. 13 and 14
, a tapped hole
80
b
is bored in the end face of a rear portion
80
a
of the rotating shaft
80
, and a slit
80
d
is formed in a front portion
80
c
of the shaft
80
, extending along the axis of the shaft
80
and diametrically penetrating the shaft
80
. A thread is formed on the distal end of the front portion
80
c
of the shaft
80
. The rotating shaft
80
extends penetrating a hole lid (FIG.
12
), which is bored through that portion of the front wall
11
just over the middle position between the press blocks
70
and
70
′, and is rotatably supported in the wall
11
by means of a support member
90
and a bearing
91
. The gear
83
is fixed to the rear end of the shaft
80
by means of a bolt
92
, which is screwed in the tapped hole
80
b.
A cylindrical holder
93
is fitted on the front portion
80
c
of the rotating shaft
80
. As shown in
FIGS. 15 and 16
, a slit
93
a
is formed on one side of the peripheral wall of the holder
93
, corresponding to the slit
80
d
of the shaft
80
, and a pair of tapped holes
93
b
and a pair of bolt holes
93
c
are formed on the other side. Two aligned pin holes
93
d
are bored diametrically through the distal end of the holder
93
. The front knife
81
can be inserted in the respective slits
80
d
and
93
a
of the shaft
80
and the holder
93
. As shown in
FIGS. 17 and 18
, an edge
81
a
is formed on the lower portion of the knife
81
, and a pair of tapped holes
81
c
are bored individually through the opposite ends of an upper portion
81
b
of the knife
81
.
As shown in
FIG. 12
, the holder
93
is fitted on the front portion
80
c
of the shaft
80
in a manner such that its slit
93
a
is located under the slit
80
d
of the shaft
80
so as to be in alignment therewith. The upper portion
81
b
of the front knife
81
is inserted in the slit
93
a
. A support plate
94
is fixed to the outer peripheral surface of the upper portion of the holder
93
by means of a pair of bolts
95
which are screwed individually in the tapped holes
93
b
. Bolt holes are bored through the plate
94
so as to be in alignment with the bolt holes
93
c
of the holder
93
.
The bolts
96
penetrate their corresponding bolt holes of the support plate
94
and the bolt holes
93
c
of the holder
93
, and are screwed individually in the tapped holes
81
c
of the front knife
81
, thereby supporting the knife
81
so that its height can be adjusted. The front knife
81
is fixed to the holder
93
by means of a pair of fixing nuts
97
which are screwed individually on the bolts
96
. A pin
98
extends through the slit
80
d
of the rotating shaft
80
so that its ends are fitted individually in the pin holes
93
d
of the holder
93
, whereby the holder
93
is nonrotatably anchored to the shaft
80
. A cap
99
is screwed on the distal end of the shaft
80
.
Referring again to
FIG. 10
, the rotary cylinder
82
is horizontally attached to the rear face of the front wall
11
of the paper web feeding apparatus by means of a support base
100
above the rotating shaft
80
. A gear
85
is fixed to the front end of a rotating shaft of the cylinder
82
. The gear
85
is in mesh with an idle gear
84
which is in engagement with the gear
83
on the rotating shaft
80
. As shown in
FIG. 12
, the idle gear
84
is rotatably supported by means of the support member
90
. As shown in
FIG. 11
, the proximal end of an arm
101
is fixed to the rear end of the shaft of the cylinder
82
, and an adjusting bolt
102
is threadedly fixed to the distal end of the arm
101
.
A stopper
103
is fixed to the support base
100
such that it can retain the adjusting bolt
102
. When the rotating shaft of the rotary cylinder
82
is in a predetermined rotational position (rotation end position), a head
102
a
of the bolt
102
is caused to abut against the stopper
103
, thereby holding the cylinder shaft in position. The rotary cylinder
82
includes, for example, a vane
82
a
, which is rotatable in unison with the shaft of the cylinder
82
, and two cylinder chambers
82
b
,
82
c
divided by the vane, as shown in FIG.
24
. Each cylinder chamber is selectively communicated with the compressed air source
210
or the atmosphere by means of a three-way valve
82
d
or
82
e
which is operated under the control of the control unit
200
. The rotating shaft of the air cylinder
82
is rotated for approximately 90° by supplying compressed air to one of the cylinder chambers of the cylinder
82
.
The rear knives
86
and
86
′ are arranged on the upper surfaces of the press blocks
70
and
70
′, respectively, of the clamp mechanism
65
(
FIG. 9
) so as to face the edge
81
of the front knife
81
on the rotating shaft
80
. As the blocks
70
and
70
′ slide, the rear knives
86
and
86
′, in conjunction with the front knife
81
, cut the paper web
1
or
1
′.
General Operation
The following is a description of the operation of the paper web feeding apparatus constructed in this manner.
When air is supplied to the air cylinder
51
of the clamp mechanism for the bobbin
12
shown in
FIGS. 3
and
4
, in order to mount the reel
17
, wound with the paper web
1
, on the right-hand bobbin
12
(as in FIG.
2
), the rod
54
is drawn into the body of the cylinder
51
to move the shaft
27
to the right of
FIGS. 3 and 4
. As a result, the taper cam
28
retreats toward the body of the paper web feeding apparatus. As the cam
28
retreats in this manner, the shafts
31
attached to the rotating shaft
24
are drawn radially inward by the agency of the urging force of the spring
36
(FIG.
7
), so that the variable-diameter holder, formed of the four movable holder elements
37
(FIG.
6
), contracts to the second diameter. Thereupon, the reel
17
is allowed to be mounted on the bobbin
12
.
Then, the reel
17
wound with the paper web
1
is mounted on the holder, and air is supplied to the air cylinder
51
. When this is done, the rod
54
of the cylinder
51
is forced out, so that the shaft
27
moves to the left of
FIGS. 3 and 4
, whereupon the taper cam
28
is pushed out forward. When the cam
28
is pushed out in this manner, the shafts
31
are pushed radially outward against the urging force of the spring
36
, so that the holder is expanded to the first diameter to fix or clamp the reel
17
. Thereupon, mounting the reel
17
on the bobbin
12
is finished.
The bobbin
12
is of a stationary type such that it is continually fixed to the body of the paper web feeding apparatus. The outside diameter of the bobbin
12
is variable between a first diameter such that the reel can be mounted on the bobbin and a second diameter such that the reel
17
can be removed from the bobbin. Thus, the attachment and detachment the reel
17
to and from the bobbin
12
can be easily automated.
The reel
17
′, wound with the paper web
1
′, is mounted on the left-hand bobbin
12
′ (
FIG. 2
) in the same manner as the reel
17
on the bobbin
12
.
Here let it be supposed that the paper web
1
on the reel
17
mounted on the right-hand bobbin
12
of
FIG. 2
is being delivered through the automatic paper web connecting unit
14
by means of the pulling roller
15
, to be fed to the winder (not shown) via the reservoir box
16
. In this situation, the rod
77
of the air cylinder
72
in the connecting unit
14
is extended, so that the press blocks
70
and
70
′ are separated from each other, as shown in
FIGS. 9 and 11
. At the same time, the shaft
80
of the cutter mechanism
66
is locked to the rotational position shown in
FIG. 9
, so that the front knife
81
faces the rear knife
86
which is fixed to the left-hand press block
70
.
The paper web
1
passes the guide roller
60
and the guide plate
62
, and is then guided to the guide roller
61
through a narrow gap between the press block
70
and the front knife
81
, and further to the pulling roller
15
(
FIG. 2
) via the guide roller
61
′. The pulling roller
15
is driven by means of the servomotor
250
(
FIG. 24
) through the medium of a transmission mechanism such as gear means. At this time, the rotational speed of the output shaft of the servomotor is controlled by means of the control unit
200
, and the paper web
1
is delivered at a speed matched to the cigarette rod forming speed of the winder.
When the paper web
1
is delivered in this manner, the bobbin
12
rotates in unison with the rotating shaft
24
. Thereupon, the powder brake
50
Is rotated by means of the gear
26
fixed to the shaft
24
through the medium of the gear
53
, and the shaft of the rotary encoder
52
is rotated by means of the gear
56
(FIG.
3
). As the reel
17
on the bobbin
12
rotates, the encoder
52
delivers its pulse output. As the pulling roller
15
rotates, on the other hand, the timing sensor
260
delivers its pulse output. In response to the pulse outputs from the encoder
52
and the sensor
260
, the control unit
200
calculates the web roll diameter of the reel
17
, adjusts the braking force of the powder brake
50
to the optimum braking force in accordance with the roll diameter, and applies the optimum tension to the paper web
1
. Thus, the tension applied to the web
1
is stabilized.
The braking force of the powder brake
50
is controlled in three stages, e.g., heavy (for outside diameter of 550 to 400φ), medium (for 400 to 300φ), and light (for 300 to 190φ), depending on the roll diameter of the paper web
1
. In this braking force control, the braking force is controlled so as to decrease in a curve of second degree as the web roll diameter is reduced. Thus, the braking force is controlled so as to decrease at a higher rate in a larger-diameter region as the roll is reduced, to decrease at a medium rate in a medium-diameter region, and to decrease at a lower rate in a lower-diameter region.
Preferably, the braking force is controlled depending on the operation mode of the paper web feeding apparatus, as well as that of the winder. There are operation modes which include, for example, a low-speed mode, high-speed mode, stopping mode, and suspension mode. In the high-speed mode for high-speed travel of the paper web, the braking force control is effected so that a smaller braking force than that for the lower-speed mode is applied to the paper web. In the stopping mode during which the operations of the winder and the paper web feeding apparatus are stopped following their steady operating state, the rotational speed of the pulling roller
15
is gradually reduced, and finally, the roller
15
ceases to rotate. In the braking force control in the stopping mode, therefore, the delivery of the paper web from the reel can be stopped without causing the web to slacken or break. In the braking force control in the suspension mode during which the pulling roller
15
is kept in suspension after the termination of the stopping mode, moreover, the braking force is applied to the paper web according to the web roll diameter lest the reel rotate unexpectedly.
Since the powder brake
50
is controlled by means of electromagnetic force, it wears little, and its maintenance and inspection are easy.
When the remainder of the paper web
1
in service is reduced below a predetermined level (e.g., 176 to 178φ in terms of reserve diameter), the web
1
is delivered at a higher speed (e.g., 20% higher than usual) than the speed of consumption under the control of the control unit
200
(FIG.
23
), and is stored in the reservoir box
16
(FIG.
2
). Then, the reel
17
′ wound with the virgin paper web
1
′ is mounted on the left-hand bobbin
12
′. In mounting the reel
17
′ on the bobbin
12
′, the reel
17
′ is automatically transported by means of the robot or the like. As shown in
FIG. 19
, a double-coated tape
110
is pasted on one side of the starting end
1
′
a
of the web
1
′. When the manual on-off valves (not shown) attached to the air pipes
74
and
74
′ are opened, air is sucked from the inside of the press blocks
70
and
70
′ through the pipes by means of the vacuum unit, while the outside air is sucked in through the small holes
70
a
in the respective end faces of the blocks. Thus, a negative pressure is produced on the block end faces such that the starting end
1
′
a
of the web
1
′ can be attracted to the end faces. In this state, the operator prepares for the connection of the paper webs by causing that side of the starting end
1
′
a
opposite to the side pasted with the double-coated tape
110
to be retained on the end face of the press block
70
′ by suction (FIG.
19
).
Then, the paper web supply from the reel
17
is restarted. When the remainder of the paper web
1
on the reel
17
is further reduced, the drive of the pulling roller
15
is stopped under the control of the control unit
200
(FIG.
23
), and the delivery of the web
1
from the reel
17
is suspended. When the roller
15
is stopped, the three-way valve for allowing or preventing the compressed air supply to the air cylinder
72
(
FIG. 11
) is allowed to be operated manually. In order to connect the paper web
1
and the virgin paper web
1
′, therefore, the operator manually operates the three-way valve associated with the rod retreating cylinder chamber so that the compressed air is supplied to this chamber. Thereupon, the rod
77
of the cylinder
72
retreats, so that the press blocks
70
and
70
′ move toward each other in the directions of arrows A and A′ of FIG.
20
. Accordingly, the rear knife
86
fixed to the block
70
, in conjunction with the front knife
81
, cuts the paper web
1
slidingly. The moment the web
1
is cut, its terminal end
1
a
is attracted to the end face of the press block
70
by sucking force.
Further, the press blocks
70
and
70
′ move toward each other in a manner such that the terminal end la of the paper web
1
and the starting end
1
′
a
of the paper web
1
′ retained individually on them by suction. When the opposite faces of the blocks are pressed against each other, as shown in
FIG. 21
, the respective ends
1
a
and
1
′
a
of the webs
1
and
1
′ are bonded by means of the double-coated tape
110
under pressure. Subsequently, the three-way valve associated with the rod advancing cylinder chamber of the air cylinder
72
is manually operated so that the compressed air is supplied to this chamber. Thereupon, the rod
77
of the cylinder
72
advances, so that the press blocks
70
and
70
′ move away from each other in the directions of arrows B and B′ of
FIG. 22
, thereby releasing the paper webs
1
and
1
′. Then, the blocks
70
and
70
′ return to their respective original positions.
Furthermore, when it is detected by a sensor
270
that the press blocks
70
,
70
′ pressed against each other are separated, a corresponding one of valves
82
d
,
82
e
associated with the rotary cylinder
82
of the cutter mechanism
66
(
FIG. 9
) is operated under the control of the control unit
200
which responds to a detection output of the sensor
270
, so that the rotating shaft of the cylinder
82
rotates. As a result, the shaft
80
rotates in the direction of arrow C of
FIG. 22
, whereby the rotational position of the front knife
81
is shifted so that the knife
81
faces the rear knife
86
′, which is fixed to the press block
70
′, to be ready for the paper web connection in the next stage (FIG.
23
).
When connecting the paper webs
1
and
1
′ is finished, the pulling roller
15
is rotated (
FIG. 23
) to deliver the virgin paper web
1
′. The position of the Joint or doubled web portion at which the terminal end
1
a
of the web
1
and the starting end
1
′
a
of the web
1
′ are lapped and connected is detected by means of the paper web Joint sensor (not shown), and a plurality of cigarettes (e.g., five in number) are automatically removed from a double-web inspection/cutting drum section (not shown).
When the remainder of the paper web
1
′ on the bobbin
12
′ becomes insufficient, a virgin paper web is set anew on the bobbin
12
in the same manner as aforesaid, the starting end of the new web is connected to the paper web
1
′ in service, and the web
1
′ is cut. In this manner, virgin paper webs are set alternately on the bobbins
12
and
12
′ to ensure continuous paper web supply. Mounting the reels on the bobbins
12
and
12
′, starting reservation, connecting the paper webs, etc. are controlled by means of the control unit
200
which operates in response to signals from a timing disk on the back of the pulling roller
15
and the rotary encoders (only one of which is designated by numeral
52
) attached individually to the bobbins
12
and
12
′. Thus, the supply of the paper webs to the bobbins
12
and
12
′ and the paper web connection can be automatically executed after making only simple arrangements.
It is to be understood that the present invention is not limited to the embodiment described above, and that various changes and modifications may be effected therein by one skilled in the art without departing from the scope or spirit of the invention.
According to the above-described embodiment, for example, the present invention is applied to automatic paper web connecting apparatus used in the paper web feeding apparatus of the cigarette manufacturing machine. The invention may, however, be also applied to any other automatic belt-shaped material connecting apparatuses used in, for example, a packaging material feeding apparatus for the cigarette manufacturing machine.
In the foregoing embodiment, moreover, the compressed air supply to the air cylinder
72
and the negative pressure supply to the press blocks
70
and
70
′ are controlled by means of the manual valves. Alternatively, however, the compressed air supply and the negative pressure supply may be controlled by using solenoid valves which operate, for example, under the control of the control unit
200
.
According to the embodiment described herein, furthermore, the solenoid valve
211
which operates under the control of the control unit
200
is used to supply the compressed air to the air cylinder
51
for driving the variable-diameter holder, and the solenoid valves
82
d
and
82
e
are used to supply compressed air to the rotating cylinder
82
. Alternatively, however, manual valves may be used for these purposes.
From the above-described embodiments of the present invention, it is apparent that the present invention may be modified as would occur to one of ordinary skill in the art without departing from the spirit and scope of the present invention which should be defined solely by the appended claims. All such modifications as would be obvious to one of ordinary skill in the art should not be regarded as a departure from the spirit and scope of the invention, and should be included within the scope of the invention as defined solely by the appended claims.
From the above-described embodiment of the present invention, it is apparent that the present invention may be modified as would occur to one of ordinary skill in the art without departing from the spirit and scope of the present invention which should be defined solely by the appended claims. All such modifications as would be obvious to one of ordinary skill in the art should not be regarded as a departure from the spirit and scope of the invention, and should be included within the scope of the invention as defined solely by the appended claims.
Claims
- 1. An automatic web material connecting apparatus comprising:a pair of blocks arranged so as to be able to move relatively and be pressed against each other in a direction to cross a feed path for a first web material and a feed path for a second web material; retaining means for retaining the first and second web materials on respective opposite faces of said pair of blocks; cutting means, associated with said pair of blocks, for cutting a desired one of the first and second web materials; and driving means for relatively moving said pair of blocks, whereby the desired web material is cut by said cutting means while said pair of blocks are moving relative to each other; wherein said cutting means essentially consists of: a rotating body rockable between the feed paths for the first and second web materials on an upper-course side of said pair of blocks, first and second knives fixed individually to said pair of blocks, a single third knife fixed to said rotating body, and actuator means for rotating said rotating body between a first rotational position in which said third knife faces said first knife and a second rotational position in which said third knife faces said second knife, said third knife having a cutting edge which is directed to different radial directions as said rotating body rotates between the first and second rotational positions, wherein the desired web material is cut by said third knife and one of said first and second knives selected depending on the rotational position of said rotating body.
- 2. The automatic belt-shaped material connecting apparatus according to claim 1, further including:first and second guide rollers, spaced at a distance from each other; and a third guide roller for defining the feed path for the first web material in conjunction with said first guide roller and defining the feed path for the second web material in conjunction with said second guide roller.
- 3. The automatic web material connecting apparatus according to claim 1, wherein each of said pair of blocks is movable.
- 4. The automatic web material connecting apparatus according to claim 3, wherein said driving means includes a linear rail on which said pair of blocks are slidably placed, a pair of connecting rods, each having one end connected to a corresponding one of said pair of blocks, and a single cylinder actuator having a rod connected with respective other ends of said connecting rods, whereby said pair of blocks are linearly moved along said linear rail as said rod of said cylinder actuator moves.
- 5. The automatic web material connecting apparatus according to claim 1, wherein said retaining means produces a negative pressure to attract the first and second web materials to the opposite faces of said pair of blocks.
- 6. The automatic web material connecting apparatus according to claim 1, wherein at least one of the opposite faces of said pair of blocks is formed of an elastic material.
- 7. An automatic web material connecting apparatus comprising:a pair of blocks arranged so as to be able to move relatively and be pressed against each other in a direction to cross a feed path for a first web material and a feed path for a second web material; retaining means for retaining the first and second web materials on respective opposite faces of said pair of blocks; cutting means, associated with said pair of blocks, for cutting a desired one of the first and second web materials; and driving means for relatively moving said pair of blocks, whereby the desired web material is cut by said cutting means while said pair of blocks are moving relative to each other; wherein said cutting means includes, a rotating body rockable between the feed paths for the first and second web materials on an upper-course side of said pair of blocks, first and second knives fixed individually to said pair of blocks, a single third knife fixed to said rotating body, and actuator means for rotating said rotating body between a first rotational position in which said third knife faces said first knife and a second rotational position in which said third knife faces said second knife, said third knife having a cutting edge which is directed to different radial directions as said rotating body rotates between the first and second rotational positions, wherein the desired web material is cut by said third knife and one of said first and second knives selected depending on the rotational position of said rotating body.
- 8. The automatic belt-shaped material connecting apparatus according to claim 7, further including:first and second guide rollers, spaced at a distance from each other; and a third guide roller for defining the feed path for the first web material in conjunction with said first guide roller and defining the feed path for the second web material in conjunction with said second guide roller.
- 9. The automatic web material connecting apparatus according to claim 7, wherein each of said pair of blocks is movable.
- 10. An automatic belt-shaped material connecting apparatus according to claim 9, wherein said driving means includes a linear rail on which said pair of blocks are slidably placed, a pair of connecting rods, each having one end connected to a corresponding one of said pair of blocks, and a single cylinder actuator having a rod connected with respective other ends of said connecting rods, whereby said pair of blocks are linearly moved along said linear rail as said rod of said cylinder actuator moves.
- 11. The automatic web material connecting apparatus according to claim 7, wherein said retaining means produces a negative pressure to attract the first and second web materials to the opposite faces of said pair of blocks.
- 12. The automatic web material connecting apparatus according to claim 7, wherein at least one of the opposite faces of said pair of blocks is formed of an elastic material.
Priority Claims (1)
Number |
Date |
Country |
Kind |
5-081679 |
Apr 1993 |
JP |
|
US Referenced Citations (8)
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DE |
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DE |
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Jan 1986 |
EP |
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Apr 1986 |
EP |
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Jun 1954 |
GB |