This invention is related to the field of hydraulic pumps, and particularly water pumps.
The invention is preferably but not exclusively applicable to the practice of aquatic activities requiring the creation of a current. For example, the invention can be applied to an aquatic activity zone in which water is sprayed onto a slide surface by one or several pumps so that a person on this surface can slide on the water sprayed onto it, for example using a board or a buoy or a similar product. In this type of situation, particular artificial conditions are created under which <<surf>>, <<bodyboard>>, <<wakeboard>>, etc., type sports/leisure activities are possible, or <<bodysurf>> in which the person does not have a board but slides in direct contact with the sprayed water. In this case, the slide surface can be formed preferably by defining a progressively varied slope. Alternatively, the slide surface can be horizontal, and in this case a lifting beam is preferably installed onto which the person playing on the surface can grip.
Other similar applications are also possible, for example swimming against the current, canoeing or creation of a current to push bathers along a water path, like a river. In the latter case, the bathers may or may not be equipped with a flotation means or flotation aids such as boards, buoys, etc.
The invention is intended to create wholly artificial or semi-artificial aquatic conditions in a natural water environment such as a lake, pool, river, sea inlet, etc. Another example application for the pump according to the invention is the formation of a jet in the open air, for example for a fountain.
The invention is also applicable to any hydraulic pump designed to lift or to transport water.
There are many designs for hydraulic pumps, governed by the needs encountered. Some designs use a liquid circulation duct comprising an outlet orifice oriented such that the liquid escapes along a liquid outlet direction inclined from a longitudinal axis of the pump shaft. Moreover, in some cases, the cross-section of the outlet orifice needs to be flattened to obtain a “stretched” jet at the pump outlet. To achieve this, the circulation duct should have a variable shape because its section needs to be circular at the pump impeller.
Normally, the transition from a circular cross-section to a flattened cross-section is made at a casing outlet segment, centred on the liquid outlet direction. Specifically, a variable section adapter is usually added onto a circular outlet orifice from the pump.
This shape transition must be progressive if a high performance laminar jet is to be obtained. Moreover, once the outlet cross-section shape has been created within the circulation duct, this cross-section must be maintained over a fairly long casing length before the outlet orifice. This takes up a lot of space along the direction of the liquid outlet, such that there is scope for optimisation of this type of pump.
Therefore the purpose of the invention is to at least partially overcome the disadvantages mentioned above found in embodiments according to prior art.
The purpose of the invention to achieve this is a hydraulic pump comprising a pump shaft and a casing delimiting a liquid circulation duct in which the cross-section of the outlet orifice is flattened and is oriented such that the liquid outlet direction is inclined from a longitudinal axis of the pump shaft passing through said casing, the casing comprising a first segment in which the inside surface has a circular cross-section centred on said longitudinal axis and surrounding a pump impeller supported on the pump shaft.
According to the invention, said first segment has a downstream end from which the cross-section of the casing inside surface becomes flattened.
Consequently, one special feature of the invention is that the cross-section is flattened well upstream in the circulation duct, at the part of the casing that surrounds the pump shaft. The result is advantageously a significant reduction in the pump dimension along the direction of the liquid outlet, while making it possible to form a high performance laminar jet at the pump outlet.
The flattened cross-section of the outlet orifice may be in any shape with a large dimension and a short dimension, the ratio between the two dimensions possibly for example being between 2 and 15. Its shape will preferably but not necessarily be rectangular or elliptical. With the rectangular general shape, the corners may be rounded and/or one or several sides may be concave or convex curves. The purpose of this flattened cross-section is to create a “stretched” laminar jet at the pump outlet, that may for example be perfectly adapted to be sprayed on a slide surface in an aquatic activity zone.
Preferably, the casing comprises a second segment formed in continuity with the first segment, the second segment having an inside surface with a variable cross-section and being arranged entirely around the pump shaft, and preferably being centred on the longitudinal axis over its entire length. In other words, this second segment does not cross the pump shaft.
Preferably, the cross-section of the inside surface of the downstream end of the second segment is identical to the cross-section of the inside surface of the pump outlet orifice. Preferably, the shape of the cross-section of the casing between this downstream end of the second segment and the outlet orifice is identical, in other words invariable. Alternatively, the cross-section of the inside surface of the downstream end of the second segment could be similar in shape to the cross-section of the inside surface of the pump outlet orifice, but either larger or smaller than the pump outlet orifice.
According to another envisaged embodiment, the cross-section of the inside surface of the downstream end of the second segment could be different from the cross-section of the inside surface of the pump outlet orifice, and in this case the casing cross section would continue to change downstream from the second segment, to reach the required flattened cross-section. This change in shape could then continue in the elements downstream from the casing, such as an elbow and/or an outlet segment.
In this respect, note that the casing preferably comprises an elbow formed in continuity with the second segment, and an outlet segment formed in continuity with the elbow. In this configuration, said elbow and the outlet segment preferably have an internal surface with the same cross section, corresponding to the cross section of the internal surface of the downstream end of the second segment. Also, the cross-section of the circulation duct does not change at all along the length of its downstream part, which provides the advantage of a long duct length such that the liquid is in very good condition for supplying a stretched laminar jet, without having any real impact on the global dimension of the pump along the liquid outlet direction.
Preferably, the pump shaft crosses said casing at the elbow.
Preferably, as mentioned above, said flattened cross-section of the outlet orifice is rectangular or elliptical in shape.
Preferably, the pump comprises a pump shaft support system installed inside said circulation duct, the system comprising a support structure fixed to the casing and a pump shaft rotational guide bearing supported by the support structure. It also comprises an opening in the casing from which a pump shaft passage conduit extends inside said circulation duct as far as the shaft support system, the pump shaft extending freely through said conduit.
In this configuration, the passage conduit is in the form of a well through which the pump shaft passes with a clearance, guided only in rotation in its portion located in continuity with the bottom of this well, by the support system bearing. Since it is not constrained by the conduit through which it passes and therefore by the casing, the pump shaft has better capacity for bending/movement than pumps according to the state of prior art to compensate for misalignment with the motor axis, without introducing excessive mechanical stress in the pump. As a result, coupling with the rotating part of the motor becomes easy, advantageously saving time. Furthermore, due to the lack of high mechanical stress created in the pump, there is no need to oversize pump parts, which results in a non-negligible saving in weight.
Also, since the invention is tolerant to any limited amplitude alignment defects between the pump shaft and the motor, fabrication tolerances can be higher with the result that manufacturing costs are lower.
Due to the guidance of the shaft at the bottom of the well, the movement/bending freedom mentioned above is obtained even when the motor is coupled to the pump shaft very close to the casing. The global dimensions of the pump along the direction of the longitudinal axis of the pump shaft can thus be particularly low.
Finally, since the mechanical stresses in the pump are lower, maintenance operations necessary to replace the most severely loaded parts are much fewer than with pumps according to prior art. In particular, the second front bearing at the casing in prior art no longer needs to be regularly replaced because it has been eliminated, and consequently, annoying noise due to premature wear of this bearing no longer occurs.
This configuration thus provides an extremely satisfactory compromise between fast and easy assembly, robustness and resistance to wear, low manufacturing and maintenance costs and limited axial dimension.
As can be seen from the above, since the shaft passes freely through the passage conduit, the pump according to the invention does not have any shaft guidance means between this shaft and the passage conduit along the entire length of the conduit. Consequently, there is no bearing or other type of means inserted between them, to facilitate movement/bending of the shaft made possible due to the presence of the radial clearance. Moreover, it is preferable if no other element is inserted between the shaft and the conduit, thus leaving the annular space between the passage conduit and the pump shaft entirely free. However, this characteristic is not limitative, since for example leak tightness means composed of seals or other means could be provided, although this is not the preferred characteristic because on the contrary, it is preferable to arrange the design such that there is a flow of cooling and/or lubrication liquid between the shaft and its passage conduit.
Moreover, since the passage conduit surrounds the shaft as soon as the casing is opened, this prevents liquid from escaping from the circulation duct where the shaft passes through the casing, or limits the quantity. Preferably, a seal is provided between the casing opening and the passage conduit, and/or between the passage conduit and the support system. Otherwise, a leak flow might occur at one and/or both of these two junctions, even if such a flow is not preferably required.
Preferably, the pump shaft is guided in rotation between one end at which it is connected with a rotating part of a pump motor and its opposite end, only by said guide bearing located in the circulation duct. In this respect, the connection end may be inserted directly in the motor rotor, or it may be coupled in rotation to a drive shaft.
Preferably, the guide bearing is permeable to the liquid so that a liquid flow can enter an annular space between the passage conduit and the pump shaft. A water-lubricated bearing is chosen in preference for this purpose. Consequently, as the liquid passes through the bearing, it performs the cooling and/or lubrication function, and possible cools the shaft along the annular space.
Preferably, said guide bearing is located close to a pump impeller supported on the shaft in the conventional form of a screw or a bladed wheel or a blisk, or in the form of any similar element.
Preferably, one end of the pump shaft is coupled in rotation with a rotating part of a pump motor preferably designed to be above the water surface, the rotating part of the pump motor preferably being coaxial with the pump shaft.
Preferably, said casing is made in two half-parts, preferably squeezing a tube between them forming said shaft conduit. In the case in which the leak tightness obtained by squeezing the tube is insufficient, leak tightness means such as a seal or a similar device can be inserted between the opening in the casing and the tube. Alternatively, instead of being added onto the casing, the conduit can be made of a single piece with one and/or the other of the two half-casing parts.
Another purpose of the invention is to obtain an aquatic activity zone designed to generate a water current using at least one such pump.
Preferably, the aquatic activity zone includes a slide surface that preferably defines a slope, a water reservoir and at least one such pump according to the invention, and preferably several of these pumps arranged side by side, each pump being fed from said water reservoir and oriented so as to spray water on said surface. This zone can thus be used to practice a “sliding” activity on the water sprayed on the slide surface.
Obviously, other applications are also envisaged, as mentioned above.
Regardless of the envisaged application, the fact of providing several pumps arranged adjacent to each other means that a high power jet can be provided while installation of the zone is facilitated. It is easier to install several individual pumps that are easy to transport and manipulate that a single high flow pump. It is also easier to install them in the water reservoir, in the sense that the global vertical size of these pumps may be limited when their pump shafts are oriented along the vertical direction.
It should also be noted that the pumps may be separated from each other by a distance dependent on the required slide width and the required jet power.
Other advantages and characteristics of the invention will appear in the detailed non-limitative description given below.
This description will be made with reference to the appended drawings among which;
Ia
Ia
Firstly with reference to
Firstly, the activity zone comprises a water reservoir 2 that in this case is retained in an artificial pool 4. In the embodiment shown, it is a wholly artificial zone 1 that can be disassembled and reassembled on site, including the pool 4. It should be noted that alternatively, the artificial pool 4 could be a fixed non-transportable artificial pool, without going outside the scope of the invention.
The zone 1 also comprises a slide surface 6, positioned above the pool 4. Alternatively, this slide surface 6 may be arranged at least partly within the pool 4, preferably in the upstream part of this pool 4.
The surface 6 defines a possibly progressive slope. This slope is preferably formed by an inflatable structure taking up the required slope, and on which a fabric is stretched to create a smooth surface on which water can easily flow. Preferably, the fabric is fixed to the inflatable structure and designed such that it becomes tensioned as the structure is inflated.
Moreover, the zone 1 comprises a plurality of pumps specific to this invention, these pumps 10 being arranged side by side along the direction transverse to the slope 6. Each pump has one part immersed in the water container 2 and is arranged facing a low point of the slide surface 6. Moreover, as can be seen in
Therefore during operation, each hydraulic pump 10 sprays a laminar jet 10 on the slide surface 6, water flowing from the bottom to the top of the slope until reaching an end downstream from the slope at which there is a water reception well 16 from which water is rerouted back into the pool 4. Consequently, the water circuit in the activity zone 1 is a closed circuit.
Moreover, the activity zone 1 comprises a multitude of safety elements 20 surrounding the slide surface 6 so that a person sliding on it cannot accidentally fall off it. Such safety elements 20 are preferably inflatable shock absorbing elements, or similar elements made of foam. Similar elements may be provided in front of the part of each pump 10 above the water surface, so that the person sliding on the surface 6 cannot accidently strike this pump part.
The layout of the different pumps can be adapted to the needs encountered, particularly concerning spacing, inclination, depth in the pool, or the jet orientation to create parallel and/or divergent and/or convergent jets. These parameters can be fixed at the time of assembly, or they can be changed during operation.
The outlet orifice 14 has a flattened cross-section capable of discharging a stretched water jet. A flattened section preferably refers to a generally rectangular or elliptical shaped section with major axis parallel to the generating line of the slide surface 6. Therefore this outlet orifice is oriented along the axis 14 that is inclined relative to the longitudinal axis 22 of a pump shaft (not marked in
With reference to
With reference more specifically to
The pump 10 is fitted with a platform 40 supporting a motor 42 below which there is a circulation duct 44 delimited by a casing 46. The part that will be above the water is the part containing the motor 42 located above the platform 40, while the part that will be immersed comprising the liquid circulation duct 44 is located under this platform 40. Not also that the pump will be covered with protective covers, both on the immersed part and on the part above the water, although they are not shown entirely. For example, the cover 48 shown in
The outlet orifice 12 with its flattened cross-section is located at the downstream end of the circulation duct 44 in the general shape of in inverted <<L>>. The upstream end of this duct communicates with a tapered water intake 50. Therefore the shape of this intake 50 is tapered to become larger in the outwards direction, as far as a lower cover 48 through which water penetrates into this intake.
The pump 10 comprises a pump shaft 52 that is therefore oriented along the longitudinal axis 22 on which it is centred. This shaft comprises a top end called the connection end that is coupled in rotation to a rotating part 54 of the motor 42 and more precisely is coupled to an output shaft 56 from this rotating part, also called the drive shaft. The coupling is made through appropriate mechanical means 58 that are for example in the form of an Oldham joint or a universal joint. These mechanical coupling means 58 are preferably located under the platform 40. Moreover, the pump shaft 52 and the drive shaft 56 are coaxial, although a small misalignment between these two shafts can be tolerated due to the nature of the mechanical coupling means 58, and also due to the design selected for the passage of the shaft through the casing 46, as will be described below.
Moreover, the pump shaft 52 has a bottom end on which a pump impeller 60 in the form of a simple screw is fitted. This screw is located in the upstream part of the liquid circulation duct, close to the intake 50.
The shaft 52 is guided in rotation by a support system 64 comprising a support structure 66 fixed onto the casing 46. This support structure 66 comprises a shell 68 that will be placed in contact with or close to the inside surface of the casing 46, and radial arms 70 extend inwards from this shell as far as a reaming 72 with its centre on the axis 22. Moreover, the support system 66 comprises a rotational guide bearing 74 housed in the reaming 72 that supports it. This bearing 74 has an outside surface with circumferential grooves in which friction seals and seals 76 are preferably arranged, in contact with the reaming 72. The bearing 74 is located close to the bottom end of the shaft 52 supporting the screw 60. It guides this pump shaft 52 in rotation due to an inside surface with which this shaft is in contact. Preferably, it is a bearing through which a flow of cooling water and/or lubrication water can pass, in the form of a water-lubricated bearing, or water lubricated liner, or a <<hydrolube>> ring. As can be seen in
This tube 84 extends like a well into the circulation duct 44, starting from the casing opening 87 close to the mechanical connection means 58. Therefore the tube 84 extends vertically along axis 22 from the opening 87 to which it is connected in a leak tight manner, as far as the hydrolube ring 74 to which it is also connected in a leak tight manner. One of the special features is that the shaft 52 passes freely through the tube 84, a radial clearance being provided so that the pump shaft 52 can move and/or bend inside this tube, to be able to handle a misalignment problem between this pump shaft 52 and the drive shaft 56. The selected radial clearance and the length of the free shaft in the tube 84 from the support system 64 are such that they are capable of absorbing significant misalignments, for example of the order of one or several millimetres.
Also, the shaft 52 is guided in rotation between its connection end and its opposite end on which the screw 60 is fitted only by the hydrolube ring 74. The annular space 86 between the shaft 52 and the tube 84 is preferably left entirely free, allowing the evacuation of a very small flow of cooling and/or lubrication water introduced from the grooves 80 in the hydrolube ring 74. This flow is obviously negligible compared with the pump flow outlet through the outlet orifice 12. This flow is preferably evacuated by gravity through the top end of the tube surrounded by the casing opening 87 in a sealed manner.
Since the connection between the bottom end of the tube and the hydrolube ring 74 is leak tight, the entire flow circulating in the annular space 86 is derived from the passage of liquid through the calibrated grooves 80 in the hydrolube ring.
In this configuration, it should be noted that the pump shaft 52 is not held in place along the axial direction by the system 64, such that the pump shaft can be easily inserted/extracted during fabrication and maintenance operations. Similarly, when the motor is separated from the platform 40 and the screw 60 is pulled out from the bottom end of the pump shaft 52, the assembly composed of the motor 42 and the shaft 52 can easily be extracted/inserted axially without any other assembly/disassembly operations, simply by sliding the shaft 52 through the internal surface of the hydrolube ring 74.
The hydrolube ring 74 is preferably the only wear part in the pump, and can be replaced from the intake 50 very easily, simply by removing the screw 60 to obtain access to it.
As can be seen more clearly in
Note also that the opening 87 is provided with a shoulder 89 to enable axial thrust on the tube 84, to push the tube into contact with the hydrolube ring 74. Preferably, each half-shell that defines part of the duct 44 over its entire length, is made from a non-metallic material, for example plastic or a composite material. The same applies for the shaft passage tube 84 that could alternatively be incorporated in these half-shells.
It should also be noted that for the attachment of the structure 66 on the casing 46, the shell 68 is provided with radial projections 89 that fit into recesses 91 formed on the inside surface of the casing. This cooperation between the projections 89 that resemble plates and the recesses 91 prevents rotation and translation movements along the axis 22 between the casing 46 and the structure 66. This also enables precise angular indexing of the support structure 66 relative to this casing 46.
It is also shown that the hydrolube ring 74 is preferably made of brass, bronze or stainless steel.
As can be seen better in
c show details of the design of the liquid circulation duct 44. Firstly, near the bottom part, the circulation duct is defined by a first casing segment 100a with a constant circular cross-section, centred on the axis 22. This segment surrounds the screw 60 supported by the pump shaft 52. A second segment 100b is provided starting from the downstream end of this first segment 100a, also centred on the axis 22. This second segment 100b is in downstream continuity with the first segment 100a, and is specific in that it has an inside surface with a variable cross-section, becoming flatter towards the outlet end.
There is a 90° elbow 100c located in downstream continuity with the second segment 100b, the cross-section of this elbow remaining unchanged, with the shape shown in
Consequently, in starting and completing the flattening of the cross-section of the circulation duct before the elbow through which the pump shaft 52 passes, the dimensions of the pump 10 along the direction of the axis 14 can be reduced, while producing a high performance laminar jet at the discharge from the outlet orifice 12.
Note also that, as an example for guidance only, the area of the circular cross-section in
Obviously, those skilled in the art can make various modifications to the invention as described above only as non-limitative examples.
Number | Date | Country | Kind |
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13 51725 | Feb 2013 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/053610 | 2/25/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/131749 | 9/4/2014 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4561133 | Laing | Dec 1985 | A |
4665572 | Davidson | May 1987 | A |
20060026746 | McFarland | Feb 2006 | A1 |
20080016610 | Kuo | Jan 2008 | A1 |
Number | Date | Country |
---|---|---|
914 802 | Jul 1954 | DE |
24 01 040 | Jul 1975 | DE |
246 461 | Jun 1987 | DE |
Entry |
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Search Report issued in French Patent Application No. FR 13 51725 dated Nov. 4, 2013. |
International Search Report issued in Application No. PCT/EP2014/053610 dated Mar. 18, 2014. |
Written Opinion issued in Application No. PCT/EP2014/053610 dated Mar. 18, 2014. |
Number | Date | Country | |
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20160002940 A1 | Jan 2016 | US |