Battery Apparatus with Heat Absorbing Body

Abstract
A battery apparatus with a heat absorbing body includes a casing, a cell and a heat absorbing body. The casing includes a containing space, an anode and a cathode disposed at the exterior of the casing, and a cell and a heat absorbing body installed in the containing space. The cell includes an anode handle and a cathode handle connected to the anode and cathode respectively. The heat absorbing body is attached onto a surface of the cell and includes an upper soft film and a lower soft film sealed with the upper soft film, and a phase change material is filled between the upper and lower soft films, such that the phase change material can absorb or release large amounts of heat in a phase change process to maintain the cell operated at a lower and more stable operating temperature and extend the life of the battery apparatus.
Description

BRIEF DESCRIPTION OF DRAWINGS

The features of the invention believed to be novel are set forth with particularity in the appended claims. The invention itself however may be best understood by reference to the following detailed description of the invention, which describes certain exemplary embodiments of the invention, taken in conjunction with the accompanying drawings in which:



FIG. 1 is an exploded view of a battery apparatus of the present invention;



FIG. 2 is a cross-sectional view of a battery apparatus of the present invention;



FIG. 3 is a cross-sectional view of a heat absorbing body according to a first preferred embodiment of the present invention;



FIG. 4 is a cross-sectional view of a heat absorbing body according to a second preferred embodiment of the present invention;



FIG. 5 is a top view of a heat absorbing body according to a third preferred embodiment of the present invention;



FIG. 6 is a cross-sectional view of a heat absorbing body according to a third preferred embodiment of the present invention; and



FIG. 7 is a cross-sectional view of a battery apparatus according to another preferred embodiment of the present invention.





DETAILED DESCRIPTION OF THE INVENTION

The technical characteristics, features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments with reference to the accompanying drawings, and the drawings are provided for reference and illustration and not intended for limiting the scope of the present invention.


Referring to FIGS. 1 to 3 for the exploded view and the cross-sectional view of a battery apparatus of the present invention and the cross-sectional view of a heat absorbing body according to a first preferred embodiment of the present invention respectively, the invention provides a battery apparatus with a heat absorbing body, and the preferred embodiment comprises a casing 10, a cell 20 and two heat absorbing bodies 30.


The casing 10 includes an upper casing panel 11 and a lower casing panel 12 connected to the bottom of the upper casing panel 11, each casing panel 11, 12 could be made of a plastic material, a hollow containing space 13 is formed between the upper casing panel 11 and the lower casing panel 12, and the exterior of the upper casing panel 11 includes an anode 14 and a cathode 15.


The cell 20 is installed in the containing space 13 of the casing 10 and could be a secondary battery such as a lithium-ion battery or a polymer lithium battery. A lateral side of the cell 20 has an anode handle 21 and a cathode handle 22, and the anode handle 21 is electrically coupled to the anode 14 of the casing 10, and the cathode handle 22 is electrically coupled to the cathode 15 of the casing 10.


One or more heat absorbing bodies 30 could be installed in the containing space 13 of the casing 10. This preferred embodiment includes two heat absorbing bodies 30. An end surface of each heat absorbing body 30 is attached onto the corresponding surface of the cell 20, and the heat absorbing body 30 includes an upper soft film 31 and a lower soft film 32 sealed and coupled to the upper soft film 31. The upper soft film 31 and the lower soft film 32 could be made of metal foils (such as aluminum foils and nickel foils), a phase change material 33 is filled between the upper soft film 31 and the lower soft film 32, and the phase change material 33 could be sodium silicate, sodium borate, sodium sulfate, paraffin or their mixtures. Further, the sodium sulfate mixture is composed of water, sodium sulfate, sodium borate, bentonite clay powder and attapulgite clay, and the mixture is in a thick sticky form at room temperature (below 32° C.) for providing the best water absorbing effect and shortening the crystallization time.


The anode and cathode of the casing 10 can be connected to an electric appliance or equipment (not shown in the figure) for supplying electric power to the electric appliance or equipment. After the electric appliance or equipment is turned on, each cell 20 will output electric currents continuously, thus each cell 20 will produce high heat, and such heat will be conducted to the heat absorbing body 30 to heat up the heat absorbing body 30. The phase change material 33 installed in the heat absorbing body 30 absorbs a large amount of heat during the process of converting a solid phase into a liquid phase or a liquid phase into a gas phase, so that each cell 20 can be operated continuously at a lower operating temperature, so as to achieve the effect of extending the life of the battery apparatus.


Referring to FIG. 4 for the cross-sectional view of a heat absorbing body according to a second preferred embodiment of the present invention, the heat absorbing body could be in form as illustrated in the foregoing preferred embodiment or a porous tissue 34 disposed between the upper soft film 31 and the lower soft film 32, such that the phase change material 33 can be evenly distributed in the heat absorbing body 30′, and the porous tissue 34 could be a sponge or an unwoven cloth.


Refer to FIGS. 5 and 6 for the top view and the cross-sectional view of a heat absorbing body according to a third preferred embodiment of the present invention. To avoid the phase change material 33 of the heat absorbing body 30″ from being affected by gravitation or the occurrence of aggregation or precipitation of the phase change material 33 after the phase change material 33 is heated or melted, the openings of the upper soft film 31 and the lower soft film 32 are sealed after the phase change material 33 and the porous tissue 34 are installed between the upper soft film 31 and the lower soft film 32, and then the upper soft film 31 and the lower soft film 32 are thermally pressed by a hot-press machine to form partition bars 35 along the lengthwise, transversal and diagonal directions or in other different irregular patterns between the upper soft film 31 and the lower soft film 32 and separate several non-interconnected blocks 36 on the heat absorbing body 30″, so that the phase change material 33 in each block 36 cannot move freely.


If a hole occurs at a portion of the upper soft film 31 or the lower soft film 32 of each block 36, the whole phase change material 33 will not be lost, so as to prevent overheating or damaging the cell 20. Further, the installation of the partition bars 35 can enhance the effect of holding the porous tissue 34.


Refer to FIG. 7 for the cross-sectional view of a battery apparatus according to another preferred embodiment of the present invention. To meet the current requirements of various different products, a plurality of cells 20 and a plurality of heat absorbing bodies 30 can be installed in the containing space 13 of the casing 10. In the heat absorbing body 30 disposed between two cells 20, the upper soft film 31 and the lower soft film 32 are attached separately onto the end surfaces of each cell 20 for absorbing the heat produced by the operation of each cell 20.


In addition of the aforementioned advantages, the battery apparatus with a heat absorbing body of the present invention will not cause corrosion or electric conduction problems to the cells 20, since the phase change material 33 is sealed between the upper soft film 31 and the lower soft film 32 and selectively installed at a high-heat area (such as the central position) according to the actual heat dissipating requirements of the battery apparatus, so as to achieve the best heat dissipating performance.


In summation of the description above, the battery apparatus with a heat absorbing body of the invention definitely achieves the foregoing objectives and complies with the patent application requirements.


The present invention are illustrated with reference to the preferred embodiment and not intended to limit the patent scope of the present invention. Various substitutions and modifications have suggested in the foregoing description, and other will occur to those of ordinary skill in the art. Therefore, all such substitutions and modifications are intended to be embraced within the scope of the invention as defined in the appended claims.

Claims
  • 1. A battery apparatus with a heat absorbing body, comprising: a casing, having a hollow containing space disposed inside the casing and an anode and a cathode disposed outside the casing;a cell, installed in the containing space and having an anode handle and a cathode handle coupled to the anode and the cathode respectively; anda heat absorbing body, installed in the containing space and having an end attached onto an end surface of the cell, including an upper soft film and a lower soft film sealed with the upper soft film, and a phase change material being filled between the upper soft film and the lower soft film for absorbing or releasing heat produced or required by the cell.
  • 2. The battery apparatus with a heat absorbing body of claim 1, wherein the casing includes an upper casing panel and a lower casing panel coupled to a side of the upper casing panel, and the containing space is formed between the upper casing panel and the lower casing panel.
  • 3. The battery apparatus with a heat absorbing body of claim 2, wherein the upper casing panel includes the anode and the cathode disposed at an exterior of the upper casing panel.
  • 4. The battery apparatus with a heat absorbing body of claim 1, wherein the cell is one selected from a lithium-ion battery and a polymer lithium battery.
  • 5. The battery apparatus with a heat absorbing body of claim 1, wherein the upper soft film and the lower soft film include a plurality of partition bars disposed therebetween and a plurality of non-interconnected blocks divided by the heat absorbing body.
  • 6. The battery apparatus with a heat absorbing body of claim 1, wherein the phase change material is one selected from sodium silicate, sodium borate, sodium sulfate, paraffin, and mixtures thereof.
  • 7. The battery apparatus with a heat absorbing body of claim 6, wherein the sodium sulfate mixture is composed of water, sodium sulfate, bentonite clay powder and attapulgite clay.
  • 8. The battery apparatus with a heat absorbing body of claim 1, wherein the upper soft film and the lower soft film are metal foils.
  • 9. The battery apparatus with a heat absorbing body of claim 1, wherein the heat absorbing body further includes a porous tissue sealed and fixed inside the upper soft film and the lower soft film.
  • 10. The battery apparatus with a heat absorbing body of claim 9, wherein the porous tissue is one selected from a sponge and an unwoven cloth.