The present disclosure relates to a battery module, and a battery pack and a vehicle including the battery module, and more specifically, to a battery module having a structure in which an insulating cooling liquid flowing into a module housing to cool a battery cell directly contacts parts such as an electrode lead, a bus bar, etc. of the battery cell to cause efficient cooling. The insulating cooling liquid efficiently flows through a flow path between adjacent battery cells. A battery pack and a vehicle may include the battery module.
In the case of a battery module that uses indirect water cooling using a cooling water, the cooling performance is limited because the cooling water does not directly contact a battery cell, but rather indirectly contacts the battery cell through a module housing that houses the battery cell. In addition, because a cooling device such as a separate heatsink must be provided outside the module housing to form a flow path for cooling, the overall volume of the battery module is inevitably increased, which inevitably causes losses in terms of energy density.
In order to solve the problem of the indirect water-cooling method, a battery module having a structure in which a cooling liquid is directly introduced into the module housing to rapidly cool the battery cell and electrical connection parts via direct contact.
The present disclosure is designed to solve the problems of the related art, and therefore the present disclosure is directed to providing a battery module having a structure in which an insulating cooling liquid is introduced into the battery module and directly contacts a battery cell and electrical connection parts to cause efficient cooling, such that the cooling liquid introduced into the battery module may flow smoothly.
However, the technical problems to be solved by the present disclosure are not limited to the above-described problems, and other problems not mentioned will be clearly understood by those skilled in the art from the present disclosure described below.
A battery module according to an embodiment of the present disclosure comprises: a sub module including a cell stack assembly having a plurality of battery cells and a flow path spacer interposed between adjacent battery cells and having a cooling liquid flow path for allowing an insulating cooling liquid to flow in direct contact with the battery cells; a module housing configured to accommodate the sub module; a front sealing plate configured to cover an opening at one longitudinal side of the module housing and having an inlet for introducing the insulating cooling liquid; and a rear sealing plate configured to cover an opening at the other longitudinal side of the module housing and having an outlet for discharging the insulating cooling liquid.
The cooling liquid flow path may extend along a longitudinal direction of the flow path spacer.
The flow path spacer may be alternately in contact with a first battery cell located at one side of the flow path spacer and a second battery cell located at the other side of the flow path spacer along a height direction of the flow path spacer.
The cooling liquid flow path may include a first cooling liquid flow path formed between the flow path spacer and the first battery cell, and a second cooling liquid flow path formed between the flow path spacer and the second battery cell.
The first cooling liquid flow path and the second cooling liquid flow path may be formed alternately along the height direction of the flow path spacer.
The flow path spacer may include a first portion disposed to be spaced apart from a first battery cell located at one side of the flow path spacer and a second battery cell located at the other side of the flow path spacer; and a second portion disposed in contact with the first battery cell and the second battery cell.
The cooling liquid flow path may include a first cooling liquid flow path formed between the first portion and the first battery cell and between the second portion and the second battery cell, respectively; and a second cooling liquid flow path surrounded by the second portion.
The insulating cooling liquid flowing through the first cooling liquid flow path may perform cooling by direct contact, and the insulating cooling liquid flowing through the second cooling liquid flow path may perform cooling by indirect contact.
The first cooling liquid flow path and the second cooling liquid flow path may be alternately formed along a height direction of the flow path spacer.
The flow path spacer may include a first spacer interposed between a top of the sub module and the module housing and between a bottom of the sub module and the module housing, respectively; and a second spacer interposed between a pair of adjacent battery cells.
The second spacer may be partially interposed in a space formed between the pair of adjacent battery cells.
The second spacer may be disposed to be spaced apart from the first spacer.
The second spacer may have a plurality of spacer holes for communicating the pair of adjacent battery cells with each other.
Meanwhile, a battery pack and a vehicle according to an embodiment of the present disclosure comprises the battery module according to an embodiment of the present disclosure as described above.
According to one aspect of the present disclosure, the insulating cooling liquid flows into the battery module and directly contacts the battery cell and electrical connection parts, and the cooling liquid introduced into the battery module may flow smoothly, thereby causing efficient and rapid cooling.
The accompanying drawings illustrate a preferred embodiment of the present disclosure and together with the foregoing disclosure, serve to provide further understanding of the technical features of the present disclosure, and thus, the present disclosure is not construed as being limited to the drawing.
Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Prior to the description, it should be understood that the terms used in the specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present disclosure on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation. Therefore, the description proposed herein is just a preferable example for the purpose of illustrations only, not intended to limit the scope of the disclosure, so it should be understood that other equivalents and modifications could be made thereto without departing from the scope of the disclosure.
Referring to
Referring to
The cell stack assembly 110 includes a plurality of battery cells 111 and at least one flow path spacer 112 interposed between adjacent battery cells 111. The cell stack assembly 110 may further include at least one buffer pad 113 interposed between the adjacent battery cells 111. The battery cells 111, the flow path spacer 112, and the buffer pad 113 are stacked in a vertical standing form on a surface parallel to the X-Y plane to form a single cell stack assembly 110.
The battery cell 111 may be a pouch-type battery cell having a pair of electrode leads 111a drawn out in opposite directions along the longitudinal direction (parallel to the X-axis) of the battery cell 111.
Referring to
The flow path spacer 112 may be interposed between adjacent battery cells 111, respectively. In this embodiment, because one side and the opposing side of each of the battery cells 111 are in contact with the flow path spacer 112, the cooling effect is advantageously maximized and the flow of the insulating cooling liquid introduced into the battery module becomes smoother. In a different embodiment, the number of the flow path spacers 112 may be applied only by approximately one-half of the number of battery cells 111. Specifically, the plurality of flow path spacers 112 may be arranged such that a pair of battery cells 111 are positioned between a pair of adjacent flow path spacers 112. In this embodiment, only one of both sides of all the battery cells 111 is in contact with the flow path spacer 112. When the plurality of flow path spacers 112 are arranged in this embodiment, both the improvement of the cooling efficiency of the battery cells 111 and the improvement of the energy density according to the direct cooling may result.
Referring to
According to the structure of the flow path spacer 112 shown in
Next, a structure of a flow path spacer having a shape different from that of the flow path spacer of
Continuing with this embodiment, the cooling liquid flow path 112 includes a first cooling liquid flow path formed between the first portion and the first battery cell and between the second portion and the second battery cell, respectively, and a second cooling liquid flow path surrounded by the second portion. The insulating cooling liquid flowing through the first cooling liquid flow path directly cools by contacting the battery cell 111, and the insulating cooling liquid flowing through the second cooling liquid flow path indirectly cools the battery cell 111. In addition, the first cooling liquid flow path and the second cooling liquid flow path are alternately formed along the height direction (parallel to the Z-axis) of the flow path spacer.
Next, a structure of a flow path spacer having a shape different from that of the flow path spacer shown in
Referring to
The second spacer 1122 is partially interposed in the space formed between the pair of battery cells 111 adjacent to each other. The second spacer 1122 is spaced apart from the first spacer 1121 to form a cooling liquid flow path 112a between the first spacer 1121 and the second spacer 1122. The insulating cooling liquid flowing through the cooling liquid flow path 112a directly contacts the battery cell 111 to cool the battery cell 111. The second spacer 1122 may include a plurality of spacer holes communicating between the pair of adjacent battery cells 111, as shown in
The insulating cooling liquid used for cooling may be a cooling liquid with improved insulation, and, for example, an insulating oil may be used.
The buffer pad 113 may be interposed between adjacent battery cells 111 to absorb volume expansion due to swelling of the battery cells 111.
Referring to
The front bus bar frame assembly 120A includes a bus bar frame 121, a plurality of bus bars 122 and a pair of inner terminals 123. The bus bar frame 121 covers one side of the cell stack assembly 110 in the longitudinal direction (parallel to the X-axis).
The bus bar frame 121 includes a plurality of cooling liquid holes 121a. The cooling liquid hole 121a functions as a passage so that the insulating cooling liquid introduced into the module housing 200 through the inlet P1 provided in the front sealing plate 300 may flow toward the cell stack assembly 110 through the bus bar frame 121.
In consideration of this function, the cooling liquid hole 121a may be formed at a position corresponding to the flow path spacer 112 provided in the cell stack assembly 110. In addition, the cooling liquid hole 121a may have a size corresponding to that of the flow path spacer 112.
The cooling liquid introduced toward the cell stack assembly 110 through the cooling liquid hole 121a formed in the front bus bar frame assembly 120A flows toward the rear bus bar frame assembly 120B through the cooling liquid flow path 112a formed by the flow path spacer 112 along the arrow (see
In this process, the insulating cooling liquid comes into direct contact with the electrode lead 111a of the battery cell 111, the bus bar 122 and the body of the battery cell 111 to effectively cool the battery cell 111. In addition, when the front bus bar frame assembly 120A of the present disclosure includes the inner terminal 123, the insulating cooling liquid also comes into direct contact with the inner terminal 123.
The bus bar 122 is fixed on the bus bar frame 121 and is coupled to the electrode lead 111a drawn out through a lead slit formed in the bus bar frame 121 to electrically connect the plurality of battery cells 111. The bus bar 122 may include a cooling liquid hole formed at a position corresponding to the flow path spacer 112 so that the insulating cooling liquid may pass through the bus bar 122, similarly to the bus bar frame 121.
The inner terminal 123 is fixed on the bus bar frame 121 and is coupled to the electrode lead 111a of the battery cell 111 located at the outermost battery cell 111 among the battery cells 111 provided in the cell stack assembly 110. The inner terminal 123 functions as a high potential terminal. The inner terminal 123 located at one side of the longitudinal direction (parallel to the Y-axis) of the bus bar frame 121 functions as a positive electrode high potential terminal, and the inner terminal 123 located at the other longitudinal side of the bus bar frame 121 functions as a negative electrode high potential terminal. The inner terminal 123 is electrically connected to an outer terminal 710 (see
The insulating cooling liquid flowing into the battery module may fill the space between the front sealing plate 300 and the front bus bar frame assembly 120A and may also fill the space between the rear sealing plate 400 and the rear bus bar frame assembly 120B. Accordingly, the insulating cooling liquid contacts the electrode lead 111a, the bus bar 122, and the inner terminal 123, which are components that can intensively generate heat, thereby efficiently cooling the battery module.
Referring to
The fixing portion 112b having a shape corresponding to the guide rib 121b is formed at both ends of the flow path spacer 112 in the longitudinal direction (parallel to the X-axis). The movement of the flow path spacer 112 in the vertical direction (parallel to the Z-axis) and longitudinal direction (parallel to the X-axis) is restricted by the guide rib 121b and the fixing portion 112b. Accordingly, when the front bus bar frame assembly 120A and the rear bus bar frame assembly 120B are coupled to the cell stack assembly 110, the coupling position may be guided, thereby increasing the convenience of assembly.
Referring to
Referring to
The front sealing plate 300 is provided with a pair of terminal holes 300a through which components for electrical connection between the inner terminal 123 provided in the front bus bar frame assembly 120A and the outer terminal 710 may pass. The terminal hole 300a is formed at a position on the front sealing plate 300 corresponding to the inner terminal 123.
Referring to
The front sealing plate 300 and rear sealing plate 400 may be made of an insulating resin for electrical insulation.
Referring to
The terminal assembly 700 may further include a ring-shaped terminal spacer 730 inserted into the terminal hole 300a formed in the front sealing plate 300. The terminal spacer 730 may be made of a metal material. In embodiments where the terminal spacer 730 is provided, the stud 720 passes through the terminal spacer 730.
The terminal assembly 700 may further include a fastening nut 740 for fastening the outer terminal 710 to the stud 720. The fastening nut 740 is fastened to the stud 720, which penetrates the terminal spacer 730, and the fastening portion 712 of the outer terminal 710 so that the fastening portion 712 of the outer terminal 710 is tightly fixed to the terminal spacer 730. Accordingly, the inner terminal 123 and the outer terminal 710 are electrically connected to each other through the terminal spacer 730.
The terminal assembly 700 may further include a first O-ring 750 that covers the outer circumference of the terminal spacer 730 and is interposed between the inner surface of the front sealing plate 300 and the inner terminal 123. Referring to
In addition, the terminal assembly 700 may further include a second O-ring 760 positioned around the stud 720, which press-fitted into the inner terminal 123 and exposed to the space between the inner terminal 123 and the bus bar frame 121, and is interposed between the inner terminal 123 and the bus bar frame 121. The second O-ring 760 prevents the insulating cooling liquid introduced into the space between the front sealing plate 300 and the bus bar frame 121 from leaking to the outside of the front sealing plate 300 through the space between the inner terminal 123 and the stud 720 and the space between the inner surface of the terminal spacer 730 and the stud 720.
Referring to
The front end plate 500 includes a terminal exposing portion 500a for exposing the connection portion 711 of the outer terminal 710 to the outside of the front end plate 500, and an inlet exposing portion 500b for exposing the inlet P1 to the outside of the front end plate 500. The rear end plate 600 includes an outlet exposing portion 600b for exposing the outlet P2 to the outside of the rear end plate 600.
When the front end plate 500 and the rear end plate 600 are fixed to the module housing 200, a gasket for preventing the insulating cooling liquid from leaking may be interposed in the coupling area between the front end plate 500 and the module housing 200 and the coupling area between the rear end plate 600 and the module housing 200.
A battery pack and a vehicle according to an embodiment of the present disclosure include the battery module according to the present disclosure as described above. The battery pack includes at least one battery module according to the present disclosure, and a pack housing for accommodating the at least one battery module. The battery module may be fastened to the pack housing through the fastening hole H formed in the front end plate 500 and/or the rear end plate 600. The fastening hole H may provide a space into which a fastener, such as a bolt for fastening the pack housing and the battery module, is inserted. In another embodiment, when the battery pack includes a plurality of battery modules, the plurality of battery modules may be fastened to each other through the fastening hole H formed in the front end plate 500 and/or the rear end plate 600.
The battery pack according to an embodiment of the present disclosure may include at least one battery module according to an embodiment of the present disclosure as described above. The battery pack may include additional components such as a pack housing and/or a battery management system (BMS) together with the at least one battery module.
The vehicle according to an embodiment of the present disclosure may include at least one battery module and/or the battery pack as described above. The vehicle according to an embodiment of the present disclosure may be, for example, a hybrid vehicle or an electric vehicle that operates by being powered by the battery module and/or the battery pack of the present disclosure.
The present disclosure has been described in detail. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the disclosure, are given by way of illustration only, since various changes and modifications within the scope of the disclosure will become apparent to those skilled in the art from this detailed description.
Number | Date | Country | Kind |
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10-2021-0074423 | Jun 2021 | KR | national |
The present application is a national phase entry under 35 U.S.C. § 371 of International application No. PCT/KR2022/008019 filed Jun. 7, 2022, which claims the benefit of Korean Patent application No. 10-2021-0074423 filed on Jun. 8, 2021 with the Korean Intellectual Property Office, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/KR2022/008019 | 6/7/2022 | WO |