The present invention relates to a battery module, an electric power unit, and a working machine.
Japanese Patent No. 3742261 discloses an arrangement of a battery pack with a plurality of cells arranged therein, in which an outer case is provided with a suction port and an exhaust port, and a ventilation passage is formed where cooling air entering from the suction port passes around and/or between the plurality of cells and is exhausted from the exhaust port. In the arrangement described in Japanese Patent No. 3742261, a plurality of parts such as ribs for preventing rattling of the plurality of cells accommodated in the outer case, heat dissipation plates (formed with a plurality of fins) for efficiently cooling the outer cells, and flow straightening plates for guiding air to the exhaust port are attached to the plurality of cells.
In the arrangement described in Japanese Patent No. 3742261, the plurality of parts attached to the plurality of cells, such as the ribs, the heat dissipation plates, and the flow straightening plates, are independently formed (created). That is, with this arrangement, the number of parts to be independently formed increases. This complicates the device arrangement and can be disadvantageous in terms of device cost.
The present invention has as its object to provide a battery module that can efficiently cool a plurality of battery cells and is advantageous in terms of simplification of the device arrangement and the device cost.
According to one aspect of the present invention, there is provided a battery module comprising: a cell assembly including a plurality of battery cells arrayed in a second direction different from a first direction while each cell axis is directed in the first direction; and an accommodation case configured to accommodate the cell assembly, wherein in the accommodation case, a suction hole configured to take a gas into a peripheral space located on a side of the cell assembly in the first direction and an exhaust hole configured to exhaust the gas having passed between the plurality of battery cells are provided, and a rib extending in the second direction is provided in the peripheral space, wherein the cell assembly includes a holding member configured to hold the plurality of battery cells, wherein the holding member is formed by two members that sandwich the plurality of battery cells in the first direction, and wherein a member located on a side of the peripheral space out of the two members is provided with a plurality of openings configured to guide the gas in the peripheral space to gaps between the plurality of battery cells.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present invention will now be described with reference to the accompanying drawings. Note that the drawings are schematic views showing a structure or an arrangement according to the embodiment, and the dimensions of members shown in the drawings do not necessarily reflect real dimensions. The same reference numerals denote the same elements in the drawing, and a description of repetitive contents will be omitted in this specification. In each of the following drawings, the directions orthogonal to each other on a plane parallel to the horizontal direction are the X direction and the Y direction, and the direction parallel to the vertical direction is the Z direction.
A working machine 1 of the first embodiment according to the present invention will be described.
The electric power unit 10 includes, for example, the battery module 100 and the motor device 11. The battery module 100 is a storage battery including a plurality of battery cells, and can be configured to be attachable/detachable to/from the motor device 11. The specific arrangement of the battery module 100 will be described later. The motor device 11 can include a motor 11a that is operated by electric power from the battery module 100, and a control unit (not shown) that controls driving of the motor. The control unit can be a PDU (Power Drive Unit), but may be configured to include a processor represented by a CPU, a storage device such as a semiconductor memory, an interface with an external device, and the like.
The motor device 11 is provided with a cooling fan 11b as an exhaust unit for exhausting the gas in an accommodation case 120 from exhaust holes formed in the accommodation case 120 of the battery module 100. The cooling fan 11b may also be used for cooling the motor 11a, or may be provided separately from a component for cooling the motor 11a. In this embodiment, the cooling fan 11b is rotatably attached to the shaft member of the motor 11a, and configured to rotate together with the shaft member of the motor 11a, thereby drawing the gas in the accommodation case 120 of the battery module 100 and exhausting the gas in the accommodation case 120 from the exhaust holes.
Next, the arrangement of the battery module 100 of this embodiment will be described. Each of
As shown in
As shown in
Each of the plurality of battery cells 111 has a columnar (cylindrical) shape, and the plurality of battery cells 111 are arrayed in a plurality of rows (ten rows) in the X direction and a plurality of stages (four stages) in the Z direction (second direction) while each cell axis (column axis) is directed in the Y direction (first direction). In this embodiment, the direction in which the cell axis of each battery cell 111 is directed is the Y direction (horizontal direction), but it is not limited to the Y direction (horizontal direction) as long as the cell axes of the respective battery cells 111 are directed in the same direction. Note that in the following description, the direction in which the cell axes of the plurality of battery cells 111 are directed may be referred to as the “first direction”.
The holding portion 112 includes a pair of members (a first holding member 112a and a second holding member 112b) as frame bodies formed with a plurality of insertion ports 113 into which the plurality of battery cells 111 are respectively inserted. The first holding member 112a is located on the outer side of the holding portion 112 in the first direction (Y direction) (on the side of a peripheral space 142 to be described later), and the second holding member 112b is located on the inner side of the holding portion 112 in the first direction (on the side of the other cell assembly 110). In the first direction (Y direction) in which the cell axis of each battery cell 111 is directed, the first holding member 112a and the second holding member 112b sandwich the plurality of battery cells 111 such that each battery cell 111 is inserted into each insertion port 113, and in this state, the first holding member 112a and the second holding member 112b are fixed to each other using fixing members such as screws. Thus, the holding portion 112 can hold the plurality of battery cells 111.
The accommodation case 120 is configured to include two surfaces (for example, an upper surface and a lower surface) that sandwich the cell assemblies 110 in a direction different from the first direction (Y direction) in which the cell axis of each battery cell 111 is directed, more specifically, in the second direction (Z direction) which is a direction perpendicular to the first direction. In this embodiment, as shown in
Further, as shown in
Each of
The accommodation case 120 is configured to include an accommodation space 141 in which the cell assembly 110 is to be accommodated (arranged), and the peripheral space 142 located on the side of the cell assembly 110 in the first direction (Y direction). The suction holes 125 are provided in a surface included in the lower surface of the accommodation case 120 and defining the peripheral space 142, and the exhaust holes 126 are provided in a surface included in the lower surface of the accommodation case 120 and defining the accommodation space 141. More specifically, the lower surface of the accommodation case 120 (lower member 122) can include a mounting surface 122a, as the surface defining the accommodation space 141, on which the cell assembly 110 is mounted, and an inclined surface 122b, as the surface defining the peripheral space 142, which is inclined with respect to the mounting surface 122a on the side of the mounting surface 122a in the first direction. A plurality of the exhaust holes 126 arrayed along the X direction are provided in the mounting surface 122a, and a plurality of the suction holes 125 arrayed along the X direction are provided in the inclined surface 122b. Since the plurality of the suction holes 125 are provided in the inclined surface 122b, when the battery module 100 is attached above the member (for example, the motor device 11) including the cooling fan 11b, it is possible to arrange the plurality of the suction holes 125 so as to be spaced apart from the member. Thus, it is possible to prevent entry of rain and the like as described above without decreasing the suction efficiency.
Here, as shown in
Further, as shown in
By arranging the plurality of ribs 127 as baffle plates as described above, the gas taken into the peripheral space 142 from the plurality of suction holes 125 can be efficiently guided to the second direction, so that the plurality of battery cells 111 in the cell assembly 110 can be efficiently cooled. In addition, since the number of parts of the battery module 100 is reduced by making the plurality of ribs 127 function as the baffle plates, the device arrangement can be simplified and the device cost can be decreased.
Next, the flow of the gas in the accommodation case 120 will be described.
The gas taken into the peripheral space 142 from the plurality of suction holes 125 is guided to the second direction (+Z direction) toward the upper surface by the plurality of ribs 127 serving as the baffle plates. The gas guided by the plurality of ribs 127 in the peripheral space 142 is guided to gaps between the plurality of battery cells 111 (into the accommodation space 141) via a plurality of openings 114 (114a, 114b) formed in the first holding member 112a of the cell assembly 110, and exhausted from the plurality of exhaust holes 126. In this manner, in the battery module 100 of this embodiment, the suction holes 125 and the exhaust holes 126 are provided in the lower surface of the accommodation case 120 and airflows in opposite directions are generated in the accommodation space 141 and the peripheral space 142. Thus, the plurality of battery cells 111 arrayed in the accommodation space 141 can be efficiently cooled.
Here, the plurality of openings 114 formed in the first holding member 112a will be described.
By forming such the first openings 114a and the second openings 114b in the first holding member 112a, as shown in
As has been described above, in the battery module 100 of this embodiment, the plurality of ribs 127 in the accommodation case 120 are arranged as the baffle plates for guiding the gas taken in from the suction holes 125 to the second direction (+Z direction) in the peripheral space 142. With this arrangement, the gas (cooling air) taken in from the suction holes 125 is efficiently guided to the upper surface opposite to the lower surface provided with the suction holes 125, and is exhausted from the exhaust holes 126 provided in the lower surface on the same side as the suction holes 125. This can improve the cooling efficiently of the plurality of battery cells 111. In addition, since the number of parts of the battery module 100 is reduced by making the ribs 127 function as the baffle plates, the device arrangement can be simplified and the device cost can be decreased.
In each of cell assemblies 110a and 110b, a plurality of openings 114 (first openings 114a and second openings 114b) may be formed in a second holding member 112b arranged on the inner side in a battery module 100, as in a first holding member 112a. In this case, as shown in
In addition, in the battery module 100, an insulating member (for example, insulating paper) may be provided on the surface of a cell assembly 110 (first holding member 112a) on the peripheral space 142 side. In this case, openings are formed in the insulating member at positions corresponding to the first openings 114a and the second openings 114b in the first holding member 112a.
1. The battery module according to the above-described embodiment comprises
a cell assembly (for example, 110) including a plurality of battery cells (for example, 111) arrayed in a second direction different from a first direction while each cell axis is directed in the first direction, and
an accommodation case (for example, 120) configured to accommodate the cell assembly,
wherein in the accommodation case, a suction hole (for example, 125) configured to take a gas into a peripheral space (for example, 142) located on a side of the cell assembly in the first direction and an exhaust hole (for example, 126) configured to exhaust the gas having passed between the plurality of battery cells are provided in one surface of two surfaces that sandwich the cell assembly in the second direction, and a rib (for example, 127) extending in the second direction is provided in the peripheral space, and
the rib is arranged as a baffle plate configured to guide the gas taken in from the suction hole to the second direction in the peripheral space.
According to this arrangement, a gas taken in from the suction hole is efficiently guided to a surface opposite to the surface provided with the suction hole, and is exhausted from the exhaust hole (for example, 126) provided in a surface on the same side as the suction hole (for example, 125). This can improve the cooling efficiency of the plurality of battery cells. In addition, since the number of parts of the battery module is reduced by making the rib function as the baffle plate, the device arrangement can be simplified and the device cost can be decreased.
2. In the battery module according to the above-described embodiment,
a plurality of the ribs are provided in the accommodation case, and at least one suction hole is provided between the plurality of the ribs.
According to this arrangement, the gas taken into the accommodation case (into the peripheral space) from a plurality of the suction holes can be efficiently guided to the second direction by the plurality of ribs.
3. In the battery module according to the above-described embodiment,
the rib extends in the second direction from a surface (for example, 122b) of the accommodation case in which the suction hole is provided.
According to this arrangement, the gas taken into the accommodation case (into the peripheral space) from the suction hole can be efficiently guided to the second direction by the rib.
4. In the battery module according to the above-described embodiment,
the rib is connected to a side surface (for example, 122c) connecting the two surfaces in the accommodation case.
According to this arrangement, the rib serving as the baffle plate can be integrally formed with the accommodation case, so that the device arrangement can be simplified and the device cost can be decreased.
5. In the battery module according to the above-described embodiment,
the cell assembly includes a holding member (for example, 112) configured to hold the plurality of battery cells,
the holding member is formed by a pair of members (for example, 112a and 112b) that sandwich the plurality of battery cells in the first direction, and
a member (for example, 112a) located on a side of the peripheral space out of the two members is provided with a plurality of openings (for example, 114) configured to guide the gas guided by the rib in the peripheral space to gaps between the plurality of battery cells.
According to this arrangement, the gas guided by the rib in the peripheral space can be efficiently guided to gaps between the plurality of battery cells, so that the cooling efficiency of the plurality of battery cells can be improved.
6. In the battery module according to the above-described embodiment,
the plurality of openings include a plurality of first openings (for example, 114a) provided on a downstream side of the gas in the peripheral space, and a plurality of second openings (for example, 114b) provided on an upstream side of the gas in the peripheral space, and
each of the plurality of first openings is larger than each of the plurality of second openings.
According to this arrangement, the plurality of second openings are provided, so that not only the gas warmed by the battery cells arranged on the side of the first openings but also the gas in the peripheral space can be supplied, via the plurality of second openings, to the battery cells arranged on the side (exhaust hole side) opposite to the side of the first openings. In addition, each first opening is formed larger than each second opening, so that the flow rate of the gas guided from the first opening to gaps between the plurality of battery cells can be secured. That is, the plurality of battery cells can be efficiently cooled as a whole.
7. In the battery module according to the above-described embodiment,
the plurality of first openings and the plurality of second openings are formed in a frame body (for example, 112a or 112b) in which insertion ports for the plurality of battery cells are formed.
With this arrangement, the gas guided to the first direction can be efficiently guided to gaps between the plurality of battery cells.
8. In the battery module according to the above-described embodiment,
the accommodation case is configured to symmetrically accommodate a plurality of the cell assemblies, and
of the pair of members forming each one of the plurality of the cell assemblies, the member (for example, 112b) located on a side of the other cell assembly is provided with a plurality of openings configured to guide the gas to a gap between the plurality of the cell assemblies.
With this arrangement, the gas is supplied to the inner side of the accommodation case, so that the cooling efficiency of the battery cells of the plurality of the cell assemblies 110a and 110b can be further improved.
9. In the battery module according to the above-described embodiment,
the plurality of the cell assemblies have the same shape.
With this arrangement, the cooling difference between the plurality of the cell assemblies can be decreased, and the manufacturing cost (design cost) of the holding portion that holds the plurality of battery cells can be reduced.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application is a continuation of International Patent Application No. PCT/JP2019/039153 filed on Oct. 3, 2019, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2019/039153 | Oct 2019 | US |
Child | 17706517 | US |