The present invention relates to battery packs formed by stacking a plurality of battery modules.
Battery packs including a plurality of batteries accommodated in a case to output a predetermined voltage and capacitance are widely used as power sources of various devices, vehicles, etc. In particular, a technique of forming modules of assembled cells by connecting general-purpose batteries in parallel and/or in series to output a predetermined voltage and capacitance, and combining the battery modules together for various applications is beginning to be employed. This technique of forming a module reduces the size and weight of the battery modules themselves by increasing the performance of the batteries accommodated in the battery modules, and thus has various advantages such as an improvement in workability in assembling a battery pack, and in the flexibility in mounting the battery modules in limited space of a vehicle etc.
Batteries accommodated in a case of a battery module are heated in charge and discharge. Without being released outside the case, the heat is accumulated within the case and badly affects the batteries. In particular, in a battery pack formed by stacking a plurality of battery modules, heat release of the battery modules located at the inner side is reduced to excessively raise the temperature of the battery modules.
A technique is known, which increases the cooling effect of stacked battery modules by forming a plurality of projections in holding spacers for holding battery modules to contact the battery modules and by providing a gap, through which a cooling medium flows, between adjacent two of the battery modules. (See, or example, Patent Document 1.)
PATENT DOCUMENT 1: Japanese Patent Publication No. 2010-146777
While the size and weight of the battery modules themselves can be reduced by improving the performance of the batteries accommodated in the battery modules, the energy density per unit volume increases, thereby increasing the amount of generated heat of the battery modules themselves.
In order to provide a sufficient cooling effect of battery modules in a battery pack formed by stacking the battery modules, a large gap needs to be provided between the battery modules. However, since a gap obtained as a cooling path is unnecessary space in the battery pack, the energy density per unit volume of the battery pack itself is rather reduced with an increase in the size of the gap. An increase in the volume of the battery pack goes against a demand for accommodating the battery pack in limited space.
The present invention was made in view of the problem, and it is a primary objective of the present invention to provide a battery pack exhibiting a great cooling effect of battery modules and requiring less space as a battery pack formed by stacking a plurality of battery modules.
In order to achieve the objective, the present invention employs in a battery pack formed by stacking a plurality of battery modules, the structure accommodating a plurality of batteries (batteries used in each battery module are hereinafter referred to as “cells”), which are arranged in a case of each of the battery modules, in a holder made of a thermal conductive material; and providing spacers between adjacent two of the battery modules at the both ends of the side surfaces of the case to form a gap, through which a cooling medium flows, between the adjacent two of the battery modules.
With this structure, the cells are accommodated in the holder made of the thermal conductive material, thereby immediately releasing the heat generated in the cells into the case of the battery module; and the spacers forming the gap serving as a flow path of the cooling medium are provided at the both ends of the case in the width direction, thereby cooling the heat transmitted to the case with the cooling medium flowing through the gap without being blocked by the spacers. That is, the cooling effect of the battery modules can be increased even with a small gap without losing the heat releasing effect of the holder. As a result, a battery pack can be provided, which exhibits a great cooling effect of battery modules and requires less space.
A battery pack according to the present invention includes a plurality of battery modules stacked one on another. Each of the battery modules includes a holder accommodating a plurality of cells and made of a thermal conductive material, and a rectangular solid case accommodating the holder. The holder includes a plurality of containers, in each of which one of the cells is accommodated. The case has a first side surface and a second side surface, which are parallel to side surfaces of the containers of the holder, and face each other. The battery pack is formed by stacking the plurality of battery modules in a direction that the first side surface and the second side surface overlap each other. Spacers, each having a predetermined width, are provided between adjacent two of the battery modules at both ends of the first and second side surfaces of the case in a width direction, along a direction perpendicular to the width direction. The spacers form a gap, through which a cooling medium flows, between the first and second side surfaces.
In the battery pack, each of the spacers is preferably provided in a position not overlapping the holder when the first and second side surfaces of the case are viewed in plan. This increases the cooling effect of the battery modules.
The cells are preferably accommodated in the respective containers so that outer peripheral surfaces of the cells contact inner peripheral surfaces of the containers. This improves the heat releasing effect of the holder.
The present invention provides a battery pack exhibiting a great cooling effect of battery modules and requiring less space as a battery pack formed by stacking a plurality of battery modules.
Embodiments of the present invention will be described hereinafter with reference to the drawings. Note that the present invention is not limited to the following embodiments. Certain modifications and changes may be made within the scope of the advantages of the present invention. Each embodiment may be combined with the other embodiments.
As shown in
As shown in
The material of the holder 20 is not limited, but aluminum, copper, etc. are preferably used. Alternatively, resin may be used, which is made thermally conductive by adding aluminum oxide, titanium oxide, aluminum nitride, etc.
The holder 20 may be formed by assembling a plurality of tubular pipe holders, which accommodate the respective plurality of batteries 10.
The “tubular” shape is not limited to a cylindrical shape, but may be, for example, a rectangular tubular shape.
Note that the outer peripheral surfaces of the cells 10 may not necessarily contact the inner peripheral surfaces of the containers 21. This is because, if the gaps between the outer peripheral surfaces of the cells 10 and the inner peripheral surfaces of the containers 21 are small, the heat generated in the cells 10 is sufficiently transmitted to the holder 20 by heat radiation. Alternatively, other thermal conductive members may fill the gaps.
A flat plate 31 is provided at the positive electrode terminals 8 of the plurality of cells 10, thereby segmenting an exhaust chamber 32 between the case 30 and the flat plate 31. The flat plate 31 is provided with through-holes 31a, into which the positive electrode terminals 8 of the cells 10 are inserted, and abnormal gas discharged from the openings 8a of the cells 10 are discharged outside the case 30 from an outlet 33 provided in the case 30 via the exhaust chamber 32. The discharge mechanism is not limited to the structure shown in
The case 30 of the battery module 100 is parallel to sides 22 of the containers 21 in the holder 20 as shown in
While an example has been described where the cells 10 are arranged in two lines in the X direction in
The pairs of joints 40a and 40b may be formed integrally with the case 30, or may be attached to the case 30 as separate members.
As shown in
The spacers 50a and 50b are provided with tabs 51a and 51b at an end in the width direction, respectively. The battery modules 100A, 100B, 100C are connected by pairs of joints 40a and 40b in the stacking direction. The spacers 50a and 50b are fixed to the joints 40a and 40b by the tabs 51a and 51b, respectively. Specifically, bolt holes (or screw holes) may be formed in the joints 40a and 40b and the tabs 51a and 51b to fix the spacers 50a and 50b by bolts (screws).
With this structure, the cells 10 are accommodated in the holder 20 made of a thermal conductive material, thereby immediately releasing the heat generated in the cells 10 into the case 30 of the battery module 100. The spacers 50a and 50b forming the gap 60, which is a flow path of the cooling medium, are provided at the both ends of the case 30 in the width direction W, thereby cooling the heat transmitted to the case 30 with the cooling medium flowing through the gap 60 without being blocked by the spacers 50a and 50b. That is, the cooling effect of the battery module 100 can be increased without loosing the heat releasing effect of the holder 20 even with a small gap 60, thereby providing the battery pack 200 exhibiting a great cooling effect of the battery module 100 and requiring less space.
As shown in
As shown in
In the first embodiment, the spacers 50 with a predetermined width are provided between the adjacent battery modules 100, thereby forming the gap 60, through which the cooling medium flows, between the first and second side surfaces 30a and 30b of the case 30.
However, the gap 60, through which the cooling medium flows, can be formed between the first and second side surfaces 30a and 30b of the case 30 without providing the spacers 50.
As shown in
As shown in
Since the both ends of the pairs of joints 40a and 40b project from the first and second side surfaces 30a and 30b of the case 30 in opposite directions; the gap 60, through which the cooling medium flows, can be formed between the first and second side surfaces 30a and 30b.
With this structure, the cells 10 are accommodated in the holder 20 made of a thermal conductive material, thereby immediately releasing the heat generated in the cells 10 into the case 30 of the battery module 100; and the battery modules are connected by the pairs of joints 40a and 40b, thereby forming the gap 60 between the first and second side surfaces 30a and 30b of the case 30 to cool the heat transmitted to the case 30 with the cooling medium flowing through the gap 60. As a result, the battery pack 200 can be provided, which exhibits a great cooling effect of battery modules 100 and requires less space.
The height of the gap 60 between the first and second side surfaces 30a and 30b of the case 30 can be controlled by the length of the projection of the both ends of the pairs of joints 40a and 40b from the first and second side surfaces 30a and 30b of the case 30.
In this variation, since no spacer is provided between the first and second side surfaces 30a and 30b of the case 30, the ends 20A and 20B of the holder 20 in the width direction W can be closer to or flush with the ends 30A and 30B of the first and second side surfaces 30a and 30b of the case 30 in the width direction W as shown in
While in this variation, the pairs of joints 40a and 40b are provided at the both ends of the first and second side surfaces 30a and 30b of the case 30 in the width direction W, the pairs of joints may be integrally formed at the both ends to be continuous in the X direction along the first and second side surfaces 30a and 30b of the case 30.
The forms of the spacers 50a and 50b according to a second embodiment of the present invention will be described below with reference to
As shown in
The cooling medium flowing along the longitudinal direction X of the first side surface 30a is increasingly warmed as it comes closer to the downstream. As shown in FIG. 11, the length of the spacers 50a and 50b, which are fixed to the joints at the downstream, is formed shorter than the length of the spacers 50a and 50b, which are fixed to the joints at the upstream, so that the width L2 of the openings 61 at the downstream is greater than the width L1 of the openings 61 at the upstream, thereby efficiently discharging the warmed cooling medium outside in the width direction of the first side surface 30a.
As shown in
As shown in
As shown in
With this structure, as indicated by the arrows in
As described above, while the present invention has been described in connection with preferred embodiments, but it is not intended to limit the scope to the description, and of course, various modifications may be made. For example, while in the above-described embodiments, the cooling medium flows along the longitudinal direction X of the first and second side surfaces 30a and 30b of the case 30, it may flow along the width direction W of the first and second side surfaces 30a and 30b. The shape of the case 30 is not limited to a mathematically exact rectangular solid, and may be, for example, a rounded shape or a cube. While the stacked battery modules are connected by the joints, the method is not limited thereto and may be connected by other methods (e.g., binding with binding bands). While the spacers are fixed to the joints with the tubs, the method is not limited thereto and may be fixed by other methods (e.g., bonding, etc.).
The present invention is useful for driving power sources of vehicles, electric motorcycles, electric play equipments, etc.
Number | Date | Country | Kind |
---|---|---|---|
2010-264685 | Nov 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2011/005308 | 9/21/2011 | WO | 00 | 6/11/2012 |