This application claims priority to Japanese Patent Application No.
2021-133905 filed on Aug. 19, 2021, incorporated herein by reference in its entirety.
The present disclosure relates to a battery pack configured to be installed a vehicle.
As for this type of battery pack, there is known a battery pack that includes a pack case that has a substantially rectangular shape and that is installed in a vehicle, oriented with the long sides of the rectangular shape along a front-rear direction of the vehicle, a plurality of stacks including a plurality of battery modules each having a flat box-like form and stacked flat within the pack case in an up-down direction, and a cooling unit disposed at one end portion of the pack case in a longitudinal direction thereof (e.g., see Japanese Unexamined Patent Application Publication No. 2016-219260 (JP 2016-219260 A)). The cooling unit of this battery pack includes a sirocco fan that rotationally drives a multi-blade fan by an electric motor to blow air, an intake port that extends in a slender shape along the front-rear direction of the vehicle and opens toward one direction in a vehicle width direction of the vehicle, an evaporator that cools the air taken in through the intake port, and a discharge portion that is connected to a blower duct having a plurality of vent ports. The blower duct extends along one long side of the pack case in the front-rear direction, with each vent port opening toward a side face of a corresponding stack. Thus, air cooled by the evaporator is supplied from the discharge portion to each vent port of the blower duct along the perimeter of the pack case, and is discharged from each vent port toward a corresponding stack.
However, in the above battery pack, a cross-sectional area of a passage suddenly changes (rapidly increases) at a connecting portion between the discharge portion of the cooling unit and the blower duct, and between adjacent vent ports, and regions are formed in which air does not readily flow to each vent port. Accordingly, the temperature is not uniform throughout the stack as a whole, and moreover, the temperature varies among the stacks. Also, in the above battery pack, when the blower duct is extended to gradually change (gradually increase) the passage cross-sectional area in the cooling unit, the size of the build of the battery pack increases.
Accordingly, the present disclosure provides a battery pack that can uniformly cool battery stacks including a plurality of battery modules stacked in one direction, while suppressing increase in the size of the build of the battery pack.
A battery pack according to a first aspect of the present disclosure is configured to be installed in a vehicle, and includes a battery stack including a plurality of battery modules stacked in a first direction, an air supply member of which a position with respect to the battery stack is fixed, and that defines an internal space extending in a second direction orthogonal to the first direction along a first side face of the battery stack, and a partition member that divides the internal space of the air supply member in the first direction into a plurality of air supply passages configured to each extend in the second direction and be connected to a blower device.
In the battery pack according to the first aspect of the present disclosure, the position of the air supply member is fixed with respect to the battery stack that includes the battery modules stacked in the first direction. The air supply member defines the internal space extending along the first side face of the battery stack in the second direction, orthogonal to the first direction, i.e., the stacking direction of the battery modules. Also, the internal space of the air supply member is divided into multiple air supply passages in the first direction. The air supply passages each extend in the second direction and are connected to blowers. This enables a cross-sectional area of the air supply passages to be made to be closer to an opening area of the discharge ports of the blowers, so that when air is supplied from the blowers into the respective air supply passages, formation of regions where air does not readily flow can be satisfactorily suppressed. Accordingly, air can be evenly delivered from each of the air supply passages to the battery stack, to cool the battery stack so that the overall temperature thereof becomes uniform. Further, there is no need to extend (enlarge) the air supply member in order to suppress sudden change in the cross-sectional area of the passage, and accordingly increase in the size of the build of the battery pack can be satisfactorily suppressed. As a result, the battery pack according to the present disclosure can uniformly cool the battery stack including the battery modules stacked in the first direction, while suppressing increase in the size of the build.
Also, the first direction may be an up-down direction of the vehicle, and the battery pack may be installed in the vehicle such that the second direction is parallel to a vehicle width direction of the vehicle. This enables improving space efficiency of the vehicle in which the battery pack including the battery modules (battery stack) stacked (stacked flat) in the up-down direction is installed.
The air supply passages may include a first air supply passage on a first side and a second air supply passage on a second side in the first direction, the blower device may include a first blower and a second blower, and the air supply member may include a first air supply port configured to communicate with the first air supply passage on a first side in the second direction and be connected to a first discharge port of the first blower, and a second air supply port configured to communicate with the second air supply passage on a second side in the second direction and be connected to a second discharge port of the second blower.
An area of the first discharge port may be the same area as a cross-sectional area of the first air supply passage, and an area of the second discharge port may be the same area as a cross-sectional area of the second air supply passage.
Also, the battery stack may include a plurality of air passages provided between battery modules that are adjacent to each other, the air passages including openings at the first side face and openings at a second side face on an opposite side from the first side face, the internal space of the air supply member may communicate with the openings at the first side face included in the air passages, and a position of an exhaust member defining an exhaust portion configured to allow air flowing out from the openings at the second side face included in the air passages to flow to an outside may be fixed with respect to the battery stack. Accordingly, the entire battery stack can be efficiently and evenly cooled.
The partition member may support a wire harness connected to a component member of the battery stack. This enables the cooling efficiency of the battery stack to be improved by making the air flow uniform in each air supply passage without disturbing the air flow. In addition, there is no need to separately prepare a routing space for the wire harness or parts for routing, and accordingly increase in the size of the build of the battery pack, increase in the number of parts, increase in costs, and so forth, can be satisfactorily suppressed.
Also, the partition member may include an accommodation space through which the wire harness is inserted. This enables suppressing the turbulence of the air flow in each air supply passage extremely satisfactorily.
The partition member may include a first member of which a position is fixed with respect to the battery stack and that extends in the second direction, a second member that is fit with the first member and defines the accommodation space together with the first member, and that extends in the second direction and protrudes toward an inner face of the air supply member, and an elastic member that is fixed to a tip portion of the second member and abuts the inner face of the air supply member. This enables ease of assembling the partition member and ease of routing the wire harness to be further improved.
The tip portion of the second member may be a tip portion on an opposite side from a portion at which the second member is fit with the first member.
The battery pack according to the first aspect of the present disclosure may further include a pack case that accommodates the battery stack, and the air supply member may be fixed to the pack case.
The battery pack according to the first aspect of the present disclosure may further include a pack case that accommodates the battery stack, and the exhaust member may be fixed to the pack case, and the exhaust portion may be a gap between the exhaust member and the pack case.
The battery pack according to the first aspect of the present disclosure may further include a pack case that accommodates the battery stack, and the first member may be fixed to the pack case.
Features, advantages, and technical and industrial significance of exemplary embodiments of the present disclosure will be described below with reference to the accompanying drawings, in which like signs denote like elements, and wherein:
An embodiment for carrying out the present disclosure will be described with reference to the drawings.
As illustrated in
As illustrated in
The pack case 3 has an upper-side case half portion 4 located on the upper side when the battery pack 1 is installed in the vehicle V, and a lower-side case half portion 5 located on the lower side when the battery pack 1 is installed in the vehicle V, a plurality of supporting posts 6, a first side cover 7 serving as an air supply member, a second side cover 8 serving as an exhaust member, and an extension case 9. The upper-side case half portion 4 is formed of metal or resin so as to cover an upper face and upper portions of both end faces of the battery stack 2, and has a substantially rectangular planar shape. The lower-side case half portion 5 is formed of metal or resin so as to cover a lower face and lower portions of both end faces of the battery stack 2, and has a substantially rectangular planar shape.
As illustrated in
The first side cover 7 of the pack case 3 is formed by stamping a metal plate, for example, and has substantially the same longitudinal length as the upper-side case half portion 4 and the lower-side case half portion 5. As illustrated in
The upper-side fixing portion 7b of the first side cover 7 is fixed to one side face of the upper-side case half portion 4 (the left side in
The second side cover 8 of the pack case 3 is formed by stamping a metal plate, for example, and has substantially the same longitudinal length as the upper-side case half portion 4 and the lower-side case half portion 5. As illustrated in
As illustrated in
Further, a partition member (separator) 10 is disposed in the internal space of the duct portion 7a of the first side cover 7. As illustrated in
In the present embodiment, the partition member 10 includes a first member 11 and a second member 12, each having substantially the same longitudinal length as the duct portion 7a (internal space) of the first side cover 7. The first member 11 is made of resin and has a substantially letter-C-shaped cross-sectional shape, as illustrated in
The second member 12 is made of resin and has a plurality of engaging portions 12a that engage a corresponding plurality of protrusions 11a provided on the upper face and the lower face of the first member 11 in
When disposing the partition member 10 in the internal space of the duct portion 7a, first, the back portion of the first member 11 is fixed to the supporting posts 6 (battery stack 2). Next, a wire harness WH that is connected to component members of the battery stack 2, i.e., various types of sensors provided in the battery stack 2, is disposed in the recess of the first member 11. Further, the first member 11 and the second member 12 are fit to each other so as to support (hold) the wire harness WH, and the first side cover 7 is fixed to the upper-side case half portion 4 and the lower-side case half portion 5 such that the inner face of the duct portion 7a abuts the elastic member 13. Accordingly, as illustrated in
The battery pack 1 configured as described above is disposed and fixed below the rear seats (second row seats) such that the first side cover 7 and the extension case 9 are located on the front side of the battery pack 1 in a front-rear direction of the vehicle V, and the longitudinal direction of the pack case 3 is parallel to a vehicle width direction of the vehicle V, as illustrated in
Further, as illustrated in
When the first and second blowers B1 and B2 are operated while the vehicle V is traveling, air is supplied from the discharge port DP1 of the first blower B1 to the first air supply passage P1 provided to the duct portion 7a of the first side cover 7, via the first air supply port Tia. Further, air is supplied from the discharge port DP2 of the second blower B2 to the second air supply passage P2 provided to the duct portion 7a of the first side cover 7 via the second air supply port lib. As can be seen from
Now, in the battery pack 1, the upper side first air supply passage P1 and the lower side second air supply passage P2 are provided by dividing the internal space of the first side cover 7 (duct portion 7a) in the stacking direction of the battery modules 20, by the partition member 10. Thus, as illustrated in
Further, when the partition member 10 is not provided in the battery pack 1, the cross-sectional area of the internal space of the duct portion 7a rapidly increases with respect to the passage cross-sectional areas of the discharge ports DP1 and DP2, which leads to formation of regions (see the long dashed double-short dashed lines in
Further, the battery stack 2 has openings in the first side face 2sf and in the second side face 2sr on the opposite side from the first side face 2sf, and includes the air passages 25 provided between battery modules 20 that are adjacent to each other. Accordingly, air is fed in from each of the first and second air supply passages P1 and P2 to each of the air passages 25, and air flowing out from the air passages 25 externally flows out through the exhaust portion (the gaps between the second side cover 8 and the pack case 3) defined by the second side cover 8 serving as an exhaust member, whereby the entire battery stack 2 can be efficiently and evenly cooled. It should be noted, however, that the air passages 25 do not necessarily have to be disposed in the battery stack 2 as described above, and may pass through the module case 21 of each battery module 20, for example.
Also, in the above embodiment, the partition member 10 has the accommodation space 10a through which the wire harness WH connected to various types of sensors and so forth, provided in the battery stack 2, is inserted, and the wire harness WH is supported (held) in the internal space of the first side cover 7 (duct portion 7a). This enables turbulence of the air flow in the first and second air supply passages P1 and P2 to be suppressed extremely satisfactorily, and the cooling efficiency of the battery stack 2 to be improved. In addition, since there is no need to separately prepare a routing space for the wire harness WH or parts for routing, increase in the size of the build of the battery pack 1, increase in the number of parts, increase in costs, and so forth can be satisfactorily suppressed. It should be noted, however, that the accommodation space 10a through which the wire harness WH is inserted does not necessarily have to be provided, as long as the partition member 10 supports the wire harness WH so as to make the air flow uniform without disturbing the air flow.
Further, in the above embodiment, the partition member 10 includes the first member 11 of which the position is fixed with respect to the battery stack 2, and which extends in the direction (second direction) orthogonal to the stacking direction of the battery modules 20, the second member 12 that defines the accommodation space 10a together with the first member 11 by being fit to each other, and extends in the direction (second direction) orthogonal to the stacking direction, as well as protruding toward the inner face of the first side cover 7 (duct portion 7a), and the elastic member 13 that is fixed to the tip end portion of the second member 12 and abuts the inner face of the first side cover 7. Thus, by assembling the first member 11, the second member 12, and the first side cover 7, to the upper-side case half portion 4 and the lower-side case half portion 5 (battery stack 2) in this order, the internal space of the duct portion 7a can be divided into multiple spaces by the partition member 10, and the wire harness WH can be routed through this internal space. As a result, in the battery pack 1, the ease of assembling the partition member 10 and the ease of routing the wire harness WH can be further improved.
In the battery pack 1, a plurality of partition members that each divide the internal space of the duct portion 7a in the stacking direction of the battery module 20 may be provided with respect to the first side cover 7, and three or more air supply passages may be provided in the internal space of the duct portion 7a. Further, the battery pack 1 may include a plurality of battery stacks including the battery modules 20 stacked in the up-down direction, and the battery stacks may be disposed side by side in the longitudinal direction in the pack case 3.
It should be understood that the present disclosure is not limited to the above embodiment, and that various modifications can be made within the scope of the present disclosure. The above embodiment is merely a specific form of the present disclosure described in the “SUMMARY” section, and is not intended to limit the elements of the present disclosure described in the “SUMMARY” section.
The present disclosure is applicable in the battery pack manufacturing industry.
Number | Date | Country | Kind |
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2021-133905 | Aug 2021 | JP | national |