This application is related to Japanese Patent Application No. 2007-99780 filed on Apr. 5, 2007, the contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a battery unit including a plurality of battery cells.
2. Description of Related Art
Recently, the lithium battery and nickel battery with high output power and high energy capacity are coming into practical use as a power supply for driving a vehicle. They are used in the form of a battery unit in which a plurality of battery cells are connected in series. Such a battery unit undergoes intense charging/discharging cycles when it is used for driving a vehicle. This may cause a temperature rise of the battery unit by heat generation due to chemical reactions in the battery cells, which degrades the performance of the battery unit.
Japanese Patent Application Laid-open No. 2002-56904 discloses a battery unit having means for suppressing the temperature rise. This battery unit includes a plurality of battery cells, and a radiator plate fixed to the terminal portions of the battery cells. The heat generated from the battery cells is dissipated to the outside through this radiator plate.
If this battery cell is provided with means for sending cooling air along the radiator plate, the cooling efficiency can be increased. However, in this case, the cooling efficiency lowers with distance from the upstream side of the air flow, because the temperature of the cooling air increases by the heat generated from the battery cells. Accordingly, it is not possible to uniformly cool the battery cells with such a means.
The present invention provides a battery unit including a plurality of battery cells each of which includes an electrode body constituted of a positive electrode and a negative electrode, a positive terminal connected to the positive electrode, a negative terminal connected to the negative terminal, and a case containing the electrode body, and the positive and negative terminals in a state that an end portion of the positive terminal and an end portion of the negative terminal are exposed outside the case, the battery unit comprising:
a plurality of radiators each of which is thermally connected to at least one of the end portion of the positive terminal and the end portion of the negative terminal of at least corresponding one of the battery cells, the positive and negative terminals of the battery cells being cooled by a flow of coolant supplied to the radiators;
a coolant supply passage through which the coolant is supplied to the radiators; and
a coolant discharge passage through which the coolant which has passed through each of the radiators is discharged without passing through any other of the radiators.
The present invention also provides a battery unit including a plurality of battery cells each of which includes an electrode body constituted of a positive electrode and a negative electrode, a positive terminal connected to the positive electrode, a negative terminal connected to the negative terminal, and a case containing the electrode body, and the positive and negative terminals in a state that an end portion of the positive terminal and an end portion of the negative terminal are exposed outside the case, the battery unit comprising:
a plurality of radiators thermally connected to the case of each battery cell, the radiators cooling the case of each battery cell by a flow of coolant supplied to said radiators;
a coolant supply passage through which the coolant is supplied to the radiators; and
a coolant discharge passage through which the coolant which has passed through each of the radiators is discharged without passing through any other of the radiators.
According to the present invention, it is possible to provide a battery unit capable of uniformly cooling the battery cells included therein irrespective of the locations of these battery cells.
Other advantages and features of the invention will become apparent from the following description including the drawings and claims.
In the accompanying drawings:
A battery unit of a first embodiment of the invention is described with reference to
As shown in
As show in
The electrode body 3 is constituted of a positive plate 30, a negative plate 31, and a separator (not shown). The positive plate 30 is made of aluminum in the form of a strip-shaped sheet. A cathode activating substance layer including lithium nickel oxide, binder, and conductive material is formed on the both sides of the positive plate 30. The positive plate 30 includes a peripheral portion 32 on which no cathode activating substance layer is formed at its one end portion in the width direction. The negative plate 31 is made of copper in the form of a strip-shaped sheet. An anode activating substance layer including graphite and a binder is formed on the both sides of the negative plate 31. The negative plate 31 includes a peripheral portion 33 on which no anode activating substance layer is formed at its one end portion in the width direction. The separator is made of polyethylene in the form of a micro-porous sheet. The electrode body 3 is formed by coiling the positive plate 30 and the negative plate 31 arranged in a single layer through the separator, and then flattening it. The peripheral portion 32 of the positive plate 30 forms a projecting end portion 34 which projects towards one end portion of the electrode body 3 in the axial (longitudinal) direction. The peripheral portion 33 of the negative plate 31 forms a projecting end portion 35 which projects towards the other end portion of the electrode body 3 in the axial direction.
The positive terminal 4, which is for connecting the positive plate 30 to the outside, is a plate-like member made of aluminum. The positive terminal 4 is constituted of a terminal portion 40, and a connecting portion 41. The terminal portion 40 having a rectangular plate shape is for connecting the positive terminal 4 to the outside. The connecting portion 41 connected to the terminal portion 40 and having a rectangular plate shape is for connecting the positive terminal 4 to the positive plate 30. The connecting portion 41 is connected to the projecting end portion 34 of the positive plate 30.
The negative terminal 5 is made of copper in the form of a plate-like member. The negative terminal 5 is constituted of a terminal portion 50, and a connecting portion 51. The terminal portion 50 having a rectangular plate shape is for connecting the negative terminal 5 to the outside. The connecting portion 51 connected to the terminal portion 50 and having a rectangular plate shape is for connecting the negative terminal 5 to the negative plate 31. The connecting portion 51 is connected to the projecting end portion 35 of the negative plate 31.
The case 6 containing the electrode body 3 connected with the positive terminal 4 and the negative terminal 5 is a hollow rectangular parallelepiped member made of aluminum, which supports the positive terminal 4 and the negative terminal 5. The case 6 is constituted of a main portion 60 having a shape of a bottomed rectangular tube, and a lid portion 61 having a shape of a rectangular plate. The main portion 60 houses the electrode body 3 connected with the positive terminal 4 and the negative terminal 5 through an insulation member (not shown). The opening portion of the main portion 60 is sealed by the lid portion 61. The positive terminal 4 and the negative terminal 5 are fixed to the lid portion 61 through insulation seal members 62, 63 with the terminal portions 40, 50 protruding outward.
As shown in
The radiator 7, which is made of metal such as aluminum, is thermally connected to the positive terminal 4 or the negative terminal 5, so that these terminals are cooled by the flow of coolant. The radiator 7 is constituted of a main portion 70 having a shape of a rectangular plate, and a plurality of rectangular plate-like fin portions 71 projecting from the surface of the main portion 70 and extending from one end side to the other end of the main portion 70. The radiator 7 is thermally connected, by welding, for example, to the positive terminal 4 of the rearmost battery cell 2, or the negative terminal 5 of the frontmost battery cell 2.
The radiator 8, which is made of metal such as aluminum, is thermally connected to the positive terminal 4 and the negative terminal 5, so that these terminals are cooled by the flow of coolant. The radiator 8 also serves as a member electrically connected to the positive terminal 4 and the negative terminal 5 in order that the battery cells 2 are connected in series. The radiator 8 is constituted of a main portion 80 having a shape of a square plate, and a plurality of rectangular plate-like fin portions 81 projecting from the surface of the main portion 80 and extending from one end side to the other end of the main portion 80. Each radiator 8 is thermally connected to, by welding, for example, and electrically connected to the positive terminal 4 of the frontwardly adjacent battery cell 2 at its negative terminal 5, and to the negative terminal 5 of the rearwardly adjacent battery cell 2 at its positive terminal 4 with its fin portions 81 extending in the left-right direction.
Accordingly, the radiators 7, 8 are arranged in two rows extending in the front-rear direction to form radiator groups A, and B.
The holding members 9, 10 are rectangular plate-like members for holding the stacked battery cells 2 therebetween. Each of the holding members 9, 10 has roughly the same width in the left-right direction as that of the major surface of the main portion 60. The holding member 9 is provided with a rectangular plate-like wall portion 90 at its upper end surface. The holding member 10 is provided with rectangular plate-like wall portions 100, 101 at the left and right sides of its upper end portion, respectively. The holding member 9 is assembled so as to be in contact with the main portion 60 of the frontmost battery cell 2. The holding member 10 is assembled so as to be in contact with the main portion 60 of the rearmost battery cell 2.
The connecting members 11 for connecting the holding members 9, 10 are rectangular plate-like members shaped in C to hold the stacked battery cells 2. The end portions of each connecting member 11 are respectively fixed to the end surfaces of holding members 9 and 10.
The cover 12, which is a rectangular plate-like member, is for protecting the stacked battery cells 2. The cover 12 is C-shaped so that its also constitutes a later-described coolant supply passage 13 and a coolant discharge passages 14, 15. As shown in
The coolant supply passage 13 is formed by the lid portions 61 of the battery cells 2, the wall portion 90 of the holding member 9, and the cover 12. The coolant supply passage 13 lies between the radiator groups A, B, and extends in the front-rear direction. The coolant supply passage 13 opens at its rear end, and communicates to the right sides of the radiators 8 constituting the radiator group A, and to the left sides of the radiators 7, 8 constituting the radiator group B at its front side.
The coolant discharge passages 14, 15 are formed by the lid portions 61 of the battery cells 2, the wall portions 100, 101 of the holding member 10, and the cover 12. The coolant discharge passage 14 lies at the left side of the radiator group A, and extends in the front-rear direction. The coolant discharge passage 14 communicates to the left sides of the radiators 8 constituting the radiator group A at its rear side, and opens at its front end. The coolant discharge passage 15 lies at the right side of the radiator group B, and extends in the front-rear direction. The coolant discharge passage 15 communicates to the right sides of the radiators 7, 8 constituting the radiator group B at its rear side, and opens at its front end.
Next, the cooling operation of the battery unit 1 having the above described structure is explained with reference to
As shown in
Next, the cooling effect of the battery unit 1 of this embodiment is explained with reference to
The marks “O” in this graph show saturated temperatures of the major surfaces of the main portions 60 of the battery cells 2 measured under the condition that the battery unit 1 including 10 pieces of the battery cells 2 repeats charge-discharge cycles at 10-second intervals at a current of 30 A, and the coolant is supplied into the coolant supply passage 13 at a temperature of 30 degrees C. and at a volume of 8 m3/hr. The marks “Δ” in this graph shows the saturated temperatures in the comparative example measured in the same condition as above.
As seen form
In the first embodiment, the electrode body 3 is connected to the positive terminal 3 and the negative terminal 4. The heat generated from the electrode body 3 is transmitted to the positive terminal 3 and the negative terminal 4. The positive terminal 3 and the negative terminal 4 are thermally connected with the radiators 7 or 8. The radiators 7, 8 are arranged in two rows to constitute the radiator groups A and B.
Between the radiator groups A and B, the coolant supply passage 13 is formed extending in the front-rear direction. The coolant supply passage 13 opens at its rear end, and communicates to the right side of the radiator group A, and to the left side of the radiator group B at it s front end. Accordingly, the radiators 7, 8 constituting the radiator groups A, B can be reliably supplied with the coolant through the coolant supply passage 13.
At the left of the radiator group A, the coolant discharge passage 14 is formed extending in the front-rear direction. The coolant discharge passage 14 communicates to the left side of the radiator group A at its rear side, and opens at its front end. At the right of the radiator group B, the coolant discharge passage 15 is formed extending in the front-rear direction. The coolant discharge passage 15 communicates to the right side of the radiator group B at its rear side, and opens at its front end. Accordingly, the coolant that has passed any radiator 7 or 8 constituting the radiator groups A, B can be discharged without passing thorough any other radiator. Unlike conventional battery units, it does not occur that the coolant whose temperature has risen due to the heat generated from the upstream radiators flows into the downstream radiators. Accordingly, all of the radiator 7 or 8 constituting the radiator groups A, B can be supplied with the coolant with less temperature variation. That is, all the battery cells 2 constituting the battery unit 1 can be cooled uniformly irrespective of their locations.
In the first embodiment, the radiator 7 (8) is constituted of the plate-like main portion 70 (80), and the fin portions 71 (81) projecting from the surface of the main portion 70 (80). The fin portions 71 (81) extend from the side of the coolant supply passage 13 to which the coolant is supplied to the side of the coolant discharge passage 14 from which the coolant is discharged. This ensures a sufficiently large coolant-contact area, and a sufficiently small coolant flow resistance, to thereby increase the cooling performance of the radiators 7, 8.
In the first embodiment, the radiator 8 is made of metal, and electrically connected to the positive terminal 4 or the negative terminal 5 of the frontwardly adjacent radiator, and to the negative terminal 5 or the positive terminal 4 of the rearwardly adjacent radiator, in order for the battery cells 2 constituting the battery unit 1 to be connected in series. This makes it possible to reduce the component count of the battery unit 1, because wiring members for connecting the battery cells 2 are not needed.
Although the coolant is supplied from the opening of the coolant supply passage 13 by the fan in the first embodiment, the coolant may be supplied by a booster pump. The coolant may be discharged from the coolant discharge passages 14, 15 by use of a discharge fan or a vacuum pump. By making the pressure at the side of the opening of the coolant supply passage 13 higher than that at the side of the coolant discharge passages, it is ensured that the coolant flows from the coolant supply passage, passes through the radiators, and flows into the coolant discharge passages.
In the first embodiment, the coolant is caused to flow from the rear side to the front side of the battery unit, however, it is possible to cause the coolant to flow from the front side to the rear side, because the coolant discharge passages 14, 15 can be used as coolant supply passages, and the coolant supply passage 13 can be used as a coolant discharge passage.
In the first embodiment, although the battery cells 2 are placed such that the positive terminal 4 and the negative terminal 5 alternate in the front-rear direction, they may be placed such that the positive terminals 4 are arranged in a first row and the negative terminals 5 are arranged in a second row, in order for the battery cells 2 to be connected in parallel. Also in this case, since each of the row of positive terminals and the row of negative terminals can be electrically connected through the radiators without using wiring members, the component count can be reduced.
Although the radiators 7, 8 are thermally connected to the positive terminals 4 or the negative terminals 5, they may be thermally connected to the case 6. Also in this case, the same advantages can be obtained.
Next, a second embodiment of the present invention is described. The second embodiment differs from the first embodiment in the shape of the fin portions.
As shown in
Next, a third embodiment of the present invention is described. The third embodiment differs from the first embodiment in the shape of the fin portions.
As shown in
Next, a fourth embodiment of the present invention is described. In the fourth embodiment, the coolant discharge direction is changed from that in the first embodiment, and guide members are provided within the coolant supply passage.
As shown in
The lid portions 61 of the battery cells 2, the wall portion 200, and the cover 12 also constitute the coolant discharge passages 23, 24. The coolant discharge passages 23 lies at the left of the radiator group A arranged in a row extending in the front-rear direction. The coolant discharge passages 23 communicates to the left sides of the radiators 8 constituting the radiator group A at its front side, and opens at its rear end. The coolant discharge passages 24 lies at the right of the radiator group B arranged in a row extending in the front-rear direction. The coolant discharge passage 24 communicates to the right sides of the radiators 7, 8 constituting the radiator group B at its front side, and opens at its rear end.
Next, the cooling operation of the battery unit of the fourth embodiment is explained. As shown in
In the fourth embodiment, the coolant can be efficiently supplied to the radiators 7, 8 by the guide members 25, 26. Accordingly, according to the fourth embodiment, the cooling performance of the radiators can be still further increased.
The above explained preferred embodiments are exemplary of the invention of the present application which is described solely by the claims appended below. It should be understood that modifications of the preferred embodiments may be made as would occur to one of skill in the art.
Number | Date | Country | Kind |
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2007-099780 | Apr 2007 | JP | national |