The present invention relates to beverage dispensers, and is particularly concerned with multi-flavour beverage dispensers for use in retail outlets, for dispensing drinks such as cola, carbonated water, or other carbonated soft drinks.
It has become common in bars and restaurants for soft drinks to be dispensed from a dispensing head mounted at a free end of a flexible hose, the other end of which is fixed to a structure such as a bar or counter top. The dispensing head typically dispenses a plurality of different beverages, which are supplied to the head through individual supply tubes within the flexible hose. These supply tubes are connected to reservoirs of the various beverages, which are stored in bulk at a remote location.
Conventional pre-mix systems use pressurized containers which are delivered to the premises filled with a ready-to-drink carbonated beverage. This is stored remotely from the dispense point. The beverage passes through a chiller into an insulated duct or “python” for delivery to the bar. A supplementary cooling circuit is provided within the python to keep the beverages within the python cool. An advantage of the pre-mix system is that the actual and perceived quality of the drink is close to that of the product as sold in sealed, one-serving bottles. However, a disadvantage of the pre-mix system is the expense of transporting the bulk liquid, and the logistics surrounding the return and refilling of the containers. Also, the pre-mix system has the problem that it is difficult to prevent foaming of the carbonated beverage whilst it is in transit through the python.
Conventional post-mix systems have cooling and carbonating equipment for water, and reservoirs with pumps for syrups, remote from the dispense point. The chilled carbonated water is circulated around the python keeping it and its contents cool. The syrup is pumped through the python separately from the water. The syrup and carbonated water are mixed together in the dispenser head. An advantage of the post-mix system is that it uses a concentrated syrup-typically mixed in a ratio of about 5 parts water to 1 part syrup- and mains water supply. There is thus no need to transport large volumes of water, as is the case with the pre-mix system. Disadvantages of the post-mix system are that the perceived and actual quality of the dispensed drink is poor, compared to the same product as sold in sealed, one-serving bottles. Carbonation levels in the dispensed beverage are reduced, and visually it is difficult to disguise from the customer the fact that water and syrup are mixing together, particularly when mixing occurs in the customer's glass.
The dispenser head is a complicated structure incorporating valves for supplying either premixed drinks, or for mixing carbonated water and syrups to produce drinks of differing flavours. In order to ensure that the drinks are delivered at the correct temperature, it is customary to circulate refrigerated carbonated water to the dispensing head, by providing a supply tube for the refrigerated carbonated water and a return tube extending back down the flexible hose. This circulation of the carbonated water however tends to reduce the carbonation level in the water, because of the passage of the carbonated water through the recirculation pump.
This arrangement also makes the flexible hose bulky since it has to accommodate the return tube for the recirculating carbonated water. However, if the carbonated water is not recirculated through the flexible tube, then liquid in the flexible tube will warm up during periods of non-use of the dispenser, resulting in uncooled liquid being dispensed at the start of the next dispensing operation.
A further disadvantage of the existing arrangement is that the dispenser head is a complicated structure including valves, control buttons and internal galleries. The dispenser head is also the structure most likely to be dropped or mishandled by the operator resulting in damage to the dispenser head.
The present invention has as one objective the provision of a carbonated beverage dispenser installation in which the carbonation level of the dispensed beverage is increased.
A further objective of the invention is to provide a dispensing arrangement for soft drinks in which dispensing of uncooled liquid is avoided.
A further objective of the invention is to provide a dispensing arrangement for soft drinks in which water from a mains supply may be carbonated and mixed with a concentrated flavouring syrup at the dispense premises, yet give the appearance of dispensing a pre-mixed beverage.
A further objective of the invention is to provide a dispensing arrangement for soft drinks in which still water from a mains supply is chilled and recirculated, and water from the recirculation circuit is carbonated and supplied to form a beverage or beverage component.
A further objective of the invention is to provide a dispensing arrangement for soft drinks in which a dispensing head is carried at the distal end of a flexible hose of increased flexibility, while avoiding the problem of initially dispensing uncooled liquid after a period of non-use.
Another objective of the invention is to provide a control arrangement for a beverage dispenser, which controls the dispensing of carbonated beverages so as to inject carbonating gas while the beverage is being dispensed, to increase the carbonation level in the beverage.
Another objective of the invention is to provide a control arrangement for a beverage dispenser, which controls the dispensing of beverages and the clearing of liquid from a delivery tube downstream of a dispensing valve after each dispensing operation.
According to a first aspect of the invention, there is provided a post-mix beverage dispensing system wherein carbonated water and a flavouring syrup are stored in respective containers at a storage location, respective supply ducts lead from the storage location to a flow control location, a delivery tube leads from the flow control location to a dispenser head, and respective delivery valves are provided at the flow control location to control the delivery of carbonated water and flavouring syrup to the delivery tube.
In one embodiment, carbonated water from the supply duct from one container is mixed with a syrup from a supply duct from another container at a confluence upstream of a dispensing valve, non-return valves being optionally provided in the supply ducts upstream of the confluence to prevent back flow of one liquid into the supply duct of the other.
In one embodiment, carbonated water from the container at the storage location is cooled and recirculated through an insulated sheath containing the supply ducts, to cool the liquids in the supply ducts.
In an alternative embodiment, the storage location has a plurality of containers for flavouring syrups, and the flow control location comprises a plurality of mixing valves each of which is operable to mix one of the flavouring syrups with carbonated water and supply the mixture to the delivery tube.
In one embodiment, a flexible hose houses a plurality of delivery tubes each leading from a respective delivery valve at the flow control location to a respective delivery spigot at the distal end of the flexible hose.
In one embodiment, the dispensing system includes means to purge liquid remaining in a delivery tube after each delivery operation. The purging may be effected by injecting a gas into a delivery tube after delivery of a carbonated beverage through the delivery tube. The gas may be a carbonating gas.
In one embodiment, the dispensing system includes means to inject a carbonating gas into a delivery tube during delivery of a carbonated beverage or beverage component through the delivery tube.
In a second aspect of the invention, there is provided a pre-mix beverage dispensing system wherein beverages are stored in respective containers at a storage location, respective supply ducts are provided to lead the beverages from the storage location to a flow control location, and one or more delivery tubes lead from the flow control location to a dispenser head, and respective valves are provided at the flow control location to control the delivery of the beverages to the delivery tube or tubes. At least one of the beverages may be carbonated.
In one embodiment, one of the beverages is cooled and recirculated through an insulated sheath containing the supply ducts, to cool the liquids in the supply ducts.
In one embodiment, a flexible hose houses a plurality of delivery tubes each leading from a respective valve at the flow control location to a respective delivery spigot at the distal end of the flexible hose.
In one embodiment, the pre-mix dispensing system includes means to purge liquid remaining in a delivery tube after each delivery operation. The purging may be effected by injecting a gas into a delivery tube after delivery of a carbonated beverage through the delivery tube. The gas may be a carbonating gas.
In one embodiment, the pre-mix dispensing system includes means to inject a carbonating gas into a delivery tube during delivery of a carbonated beverage through the delivery tube.
A further aspect of the invention provides an system for dispensing carbonated beverages including a carbonator for carbonating still water from a water supply and optionally one or more flavouring syrup reservoirs, respective supply ducts being provided to lead the carbonated water and syrups from the storage location to a flow control location, and a flexible hose leading from the flow control location to a dispenser head, respective delivery valves being provided at the flow control location to control the delivery of the carbonated beverages to the delivery tube, and wherein still water from the water supply is circulated through an insulated sheath containing the supply ducts, to cool the liquids in the ducts. The water supply may be the mains supply, or a reservoir for still water. Water from the recirculation circuit may be supplied to the carbonator, for carbonation and subsequent dispensing as a beverage or beverage component.
A yet a further aspect of the invention provides a carbonated beverage dispensing installation comprising:
a carbonator for carbonating still water from a water supply;
one or more reservoirs for containing flavouring syrups;
a supply duct for supplying the carbonated water from the carbonator to a delivery valve;
respective supply ducts for supplying the flavouring syrups from the reservoirs to respective delivery valves;
at least one delivery tube connecting the delivery valves to a delivery spigot; and
control means for selectively opening and closing the delivery valves;
and further comprising:
an insulated sheath containing the supply ducts;
cooling means to cool still water from the water supply;
a recirculating pump operable to circulate cooled still water from the water supply through a cooling duct within the insulated sheath; and
water supply means for supplying cooled still water from the recirculating circuit to the carbonator.
A further aspect of the invention provides a method and apparatus for dispensing a beverage, in which beverage components are selectively admitted to delivery tubes by opening and closing delivery valves at a flow control location, and wherein a purging gas is introduced into the delivery tube after closure of the delivery valve to expel liquid from the delivery tube. The delivery tube is thus maintained “dry” between dispensing operations, avoiding the problem of warm liquid being dispensed at the start of a subsequent dispensing operation, due to liquid in the delivery tube warming up to room temperature between dispensing operations.
A further aspect of the invention provides a beverage dispensing installation comprising a reservoir for a carbonated beverage, a supply duct for supplying the carbonated beverage from the reservoir to a delivery valve, a delivery tube for conducting the carbonated beverage from the delivery valve to a delivery spigot in a delivery head, and control means for selectively opening and closing the delivery valve, the installation further comprising a reservoir for a carbonating gas, a gas supply line for supplying carbonating gas from the reservoir to a gas control valve, and a gas injection line for supplying carbonating gas from the gas control valve to a gas injection port provided in the delivery tube downstream of the delivery valve, and wherein the control means is adapted to open the gas control valve to deliver carbonating gas into the delivery tube while the delivery valve delivers carbonated beverage to the delivery tube. The decrease in carbonation level caused by the sudden pressure drop across the delivery valve is mitigated by the carbonating gas injected into the delivery tube dissolving in the beverage.
In one embodiment, the beverage dispensing installation may be operated to perform carbonating gas injection while a carbonated beverage is being dispensed, and to perform a gas injection for purging liquid from the delivery tube after a beverage dispensing operation.
A further aspect of the invention provides an improved dispensing control arrangement for a beverage dispenser wherein carbonating gas injection is performed continuously or intermittently while a carbonated beverage is being dispensed.
A further aspect of the invention provides a control arrangement for a beverage dispenser operable to cause a purging gas to be introduced into the delivery tube of the beverage dispenser after each dispensing operation. The dispensing control arrangement may provide for beverages to be dispensed on a “free-flow” or on a “portion control” basis.
A further aspect of the invention provides a gas injection arrangement wherein a carbonating or purging gas injection line extends along the lumen of a beverage delivery tube, the gas injection line having gas injection openings spaced along its length.
Embodiments of the invention will now be described in detail with reference to the accompanying drawings, in which:
Referring now to the Figures,
A high-pressure gas reservoir 9 supplies gas through a gas supply line 10 to a gas control valve 11. When the gas control valve 11 is opened, high pressure gas is supplied through respective gas injection lines 12a, 12b, 12c and 12d to the delivery tubes 2a, 2b, 2c and 2d, at points immediately downstream of their respective delivery valves 2b, 3b, 4b and 5b. In the illustrated embodiment, the gas reservoir 9 contains carbon dioxide at high pressure, and through a carbonation supply line 13 also provides carbonating gas to the reservoir tank 2, in which is contained carbonated water.
In the illustrated embodiment of
In the embodiment illustrated in
In operation, the reservoir tank 2 is filled with carbonated water, and reservoir tanks 3, 4 and 5 are respectively filled with flavouring syrups. For example, tank 3 may be filled with a sugar-free cola syrup, tank 4 may be filled with a fruit syrup, and tank 5 may be filled with a conventional cola syrup containing sugar. Control buttons A to D on the delivery head 8 are preferably marked to indicate the beverage which will be dispensed on pressing each respective button.
While the embodiment of
If button A is to dispense refrigerated carbonated water, then the delivery valve control circuit 16 will open delivery valve 2b when button A is pressed, and carbonated water will be delivered through valve 2b to the delivery tube 2c, and out of the delivery spigot 2d into a cup or glass held or positioned by the user. The pressure of the carbonated water is arranged to exceed the pressure required to open the non-return valve in delivery spigot 2d. When button A is released, delivery valve 2b is closed and as the pressure in delivery tube 2c falls, the non return valve in the, delivery spigot 2d also closes, trapping the liquid in the delivery tube. In order to eliminate the liquid from the delivery tube 2c, the gas control circuit 17 then actuates the timer 18 to open the gas control valve 11 for a limited period, to inject pressurised gas into the delivery tubes 2c to 5c. The high-pressure gas drives the remaining liquid from the delivery tube 2c, opening the non return valve in the delivery spigot 2d and dispensing the liquid while it is still at the cooled temperature. At the same time, high pressure gas purges the delivery tubes 3c to 5c, the gas being vented through their respective delivery spigots. The user waits until liquid has ceased to flow out of the delivery spigot, and then serves the beverage to the customer.
If the user wishes to dispense a sugar-free cola drink, then the control button B is pressed. The delivery valve control circuit 16 then opens the delivery valve 2b and the delivery valve 3b so that cooled carbonated water is delivered from the spigot 2d and sugar-free cola syrup is delivered from the spigot 3d, to mix in the cup or glass after delivery. The delivery valves 2b to 5b include flow regulating arrangements such as orifices or restrictions, to ensure that the carbonated water and the respective flavouring are delivered together in appropriate proportions. When the control button B is released, the delivery valve control circuit 16 closes the delivery valves 2b and 3b, and signals the gas control circuit 17 to activate the controller 18 and open the gas control valve 11 for a predetermined period. The injection of high-pressure gas into the delivery tubes causes any liquid remaining in the delivery tubes to be delivered through their respective delivery spigots, as described before.
In the manner similar to the operation controlled by the control button B, buttons C and D respectively cause the opening of delivery valve combinations 2b and 4b, and 2b and 5b, resulting in the simultaneous delivery of carbonated water and the appropriate flavouring.
As will be evident, the liquid dispensed by the dispenser head is drawn from liquid stored in the supply ducts 2a to 5a, which are contained within the insulated sheath 6 (this sheath being commonly referred to as a “python”). This liquid is maintained at the cooled temperature by the recirculation of carbonated water through the supply duct 2a and the recirculation line 15, driven by the recirculation pump 14. The reservoir tanks 3, 4 and 5 containing the flavouring syrups may be pressurised in order to deliver the syrup through the supply ducts when the respective delivery valves are opened, or may be provided with pumps or other delivery means to ensure that syrup is delivered at the required rate when the respective delivery valve is opened.
Since no liquid remains in the delivery tubes, which are outside the insulated sheath or python after each dispensing operation, due to the purging of the delivery tubes by the pressurised gas, the liquid or liquids dispensed in each dispensing operation are drawn directly from the supply ducts 2a to 5a within the python, and are therefore cool. Furthermore, since cooling of the liquids in the python is achieved by a recirculating the carbonated water, there is no need for an additional refrigerant cooling circuit to be present in the python, reducing installation cost and space requirements.
Supply duct 4a is led to a combined mixing and delivery valve 4b, which is also supplied with carbonated water from the supply duct 2a. When the valve 4b is opened, a mixture of carbonated water and flavoured syrup is delivered to the delivery tube 4c and thence to the delivery head 8.
In an alternative arrangement, illustrated in
The delivery valve arrangements shown in
In the arrangement of
The arrangement shown in
The control circuitry for the embodiment illustrated in
As before, when the control button A or B is released, the delivery valve control circuit 16 signals the gas control circuit 17, which initiates the timer circuit 18 to supply gas through the gas control valve 11a, to purge any liquid from the delivery tube 2c.
In an alternative embodiment, the delivery valves 2b and 3b, and the combined delivery and mixing valves 4b and 5b, may all be connected to a single delivery tube which extends through the flexible hose 7 to a single delivery spigot. A single gas control valve and gas injection line will be provided, to inject gas into the delivery tube downstream of the valves 2b to 5b. Since after each delivery operation the delivery tube is purged of remaining liquid by the gas purging operation, the beverage dispensed at each operation will not contain any residue of the previously dispensed beverage.
In the installations illustrated in
While the embodiments so far described have been installations in which the delivery head is mounted to a flexible hose 7, an alternative arrangement illustrated in
In the fixed arrangement shown in
The control arrangements for the “fixed” embodiment of
While in the described embodiments carbon dioxide is used as the purging gas, it is contemplated that other inert gases such as nitrogen may be used, or compressed air may be used as a purging gas. In alternative embodiments, pipe cleaning fluids may be injected into the delivery tubes 2c to 5c using the gas supply lines 10, gas control valves 11 and gas injection lines 12, provided that the gas control valves 11 are suitably constructed to handle both liquids and gases. In the embodiment illustrated in
In the embodiments described above, control of the dispensing of beverages has been on a “free-flow” basis, in that beverage is dispensed for as long as the control button is held depressed. It is also foreseen that the delivery valve control circuit 16 may be arranged to provide portion control, for example by arranging the delivery valve control circuit 16 so that when a one of the control buttons is depressed for a short time, or “tapped”, then a predetermined amount of beverage is dispensed. This may be achieved by causing the delivery valve control circuit 16 to open the relevant delivery valves for a predetermined time, in response to a “tap” of the control button. The control circuitry may be operable in a “dispense” mode for normal operation, and in a “teaching” mode, for setting the amount of beverage to be dispensed as a portion. The control circuitry may select the “teaching” mode or the “dispense” mode in response to a control signal from a selector input, or from a predetermined combination of control buttons being pressed together.
In the teaching mode, the control button may be held depressed until the required amount of beverage has been dispensed, and the control button is then released. The delivery valve control circuitry will memorise the time for which the button was held depressed. When the control circuitry is again in the “dispense” mode, a “tap” on the control button will cause the delivery valve control circuit to open the delivery valve for the memorised time interval.
In addition to the control buttons A to D, the dispenser head may be provided with two or more further buttons M and L indicative of different portion sizes. The control circuitry may, for example, be arranged so that when control button A is pressed on its own, a “small” portion is dispensed. When the control button A is pressed in combination with the M button, a “medium” portion may be dispensed, and when the control button A is pressed in combination with the L button a “large” portion may be dispensed.
The reservoirs for flavouring syrups described in the above embodiments are maintained refrigerated in the cooled enclosure 1. It is however foreseen that the flavouring syrups may be stored at room temperature, and may pass through a chilling unit before entering the delivery tube and the python.
In a further alternative mode of operating the beverage dispenser, it is foreseen that carbonating gas (CO2) may be injected into the delivery tube for the carbonated liquid via its respective gas injection line during the dispensing of a beverage, in order to maintain a higher level of carbonation in the liquid than is the case when liquid is simply dispensed from the beverage dispenser without additional gas injection.
This alternative mode of operation may be used with the arrangement illustrated in
The control circuitry for the dispenser operates in a similar manner to that described in relation to the embodiment of
The gas injection may be started immediately liquid flow is established by opening the delivery valve 2b, and may continue as a continuous injection of gas during delivery of the liquid. Alternatively, gas injection may be made intermittently while the liquid flows. In the case of an intermittent delivery of gas, gas may be injected for a first predetermined interval and then the gas supply turned off for a second interval, and then this cycle may be repeated. The first and second intervals may be of equal length.
In a yet further embodiment, the delivery valve control circuit 16 and the gas control circuit 17 may be arranged so that when one of the buttons A to D is pressed, gas is first injected into the appropriate delivery tube to pressurise the tube, prior to opening the delivery valve 2b to dispense carbonated water. Gas injection may then continue, either continuously or intermittently, during dispensing of the carbonated liquid.
When the button is released, the delivery valve control circuit operates to close the delivery valve 2b and any of the delivery valves 3b, 4b and 5b which have been open. The delivery valve control circuit 16 may then send a signal as before to the gas control circuit 17 to indicate that liquid dispensing has ceased. The gas control circuit 17 then sends a signal to the timer circuit 18 so that the respective gas control valve 11a to 11d continues to admit gas to the delivery tube or tubes 2c to 5c which have just been used to dispense liquid, in order to purge the liquid from the delivery tubes via their respective delivery spigots 2d to 5d.
The pressure at which gas is injected into the delivery tube during dispensing of carbonated liquid is arranged to be slightly higher than the dynamic pressure of the liquid flowing past the point of gas injection. Typically, if the dynamic pressure of the liquid at the injection point is 20 psi (1.378 bar), then the gas is injected at a pressure of from 20 up to 25 psi (1.378 to 1.722 bar). If purging of the delivery tube is performed after the liquid delivery has ceased, the gas injection pressure may be varied after the end of the liquid delivery, either to purge the delivery tube using gas at a pressure higher or lower than the pressure used during liquid delivery for injecting the gas. Gas purging of the delivery tube may also be performed using gas at the same pressure as is used during liquid delivery for injecting the gas.
In the arrangement of
A recirculating line 143 leads from a point on the supply duct 142a at the upper end of the python 6 back to the pump 14, so that chilled still water is circulated from the pump 14 up through the python in supply duct 142a, and back down the python in recirculating line 143.
A supply branch 144 leads from the supply duct 142a to supply still water to the carbonator 2, where carbonated water is produced as required and supplied to the supply duct 2a.
The operation of this dispenser is as described in relation to the installation of
In the arrangement shown in
It will be apparent to the skilled man that any of the installations described herein may be modified to provide for the supply of still water to a recirculation circuit in the python 6 to maintain cooling, with carbonated water for dispensing being produced as required by drawing water from the chilled still water in the recirculation circuit and carbonating it. The carbonated water and/or flavouring syrups are delivered through the python 6 in their respective supply ducts.
Although gas injection during liquid dispensing is described above in relation to the apparatus shown in
Number | Date | Country | Kind |
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0605686.5 | Mar 2006 | GB | national |
0620291.5 | Oct 2006 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2007/000912 | 3/15/2007 | WO | 00 | 3/23/2009 |