The present application relates to systems and methods for providing compact bipolar X-ray sources for use in field portable or hand-held x-ray imaging instruments and analytical instruments, and relates in particular to the design and construction of high voltage x-ray sources for use in field portable or hand-held x-ray instruments.
Interest in the measurement of material properties using x-ray techniques has resulted in the development of compact, low power consumption x-ray sources for portable x-ray analytical instruments. Examples of such instruments are the hand-held x-ray fluorescence analyzers currently available from companies such Thermo Fisher Portable Analytical Instruments, Bruker and Olympus. There has also been recent interest in the development of handheld and field portable x-ray imaging devices for security applications. An example of such a device is the Mini-Z handheld backscatter imager currently available from American Science and Engineering. In such conventional systems, however, the voltages of the x-ray sources have been generally limited to 70 kV and below because of the size requirements for the x-ray tube and the high voltage power supply, as well as the associated electrical insulation and radiation shielding requirements.
The present application provides a bipolar x-ray tube module. The bipolar x-ray tube module includes a bipolar x-ray tube and at least two voltage multipliers. The voltage multipliers are positioned such that their voltage gradients are substantially parallel in order to provide a compact configuration.
Further objects, features and advantages of this invention will become readily apparent to persons skilled in the art after a review of the following description, with reference to the drawings and claims that are appended to and form a part of this specification.
There are several important applications that require the use of x-ray energies higher than those produced in the current generation of compact x-ray sources suitable for hand-held use. These include the accurate identification and quantification of elements at depths within certain materials, as well as the identification of certain heavy elements (e.g., lead and cadmium), imaging of objects inside sheet metal enclosures (such as car doors or metal lockers), and numerous medical and dental imaging applications. These applications generally require the use of higher voltage sources (e.g., 80 to 200 kV) for x-ray production. Increasing the voltage level of the high voltage, however, generally requires that the length and diameter of the x-ray tube be increased in order to provide sufficient high voltage insulation between the anode and cathode conductors inside the vacuum envelope of the x-ray tube. Increased x-ray tube size therefore, requires an increase in the size of the hand-held x-ray inspection device. Further, providing sufficient electrical insulation between the housing and electrodes at significantly higher voltages also requires larger distances and thicker insulation. The doubling of the voltage level of a 50 kV tube, therefore, requires a substantial increase in size of a hand-held device that includes the higher voltage x-ray tube.
There remains a need, therefore, for a high voltage hand-held x-ray inspection device that is small-scale (uses a miniature x-ray source), yet is capable of operating in the range of approximately up to, for example, 200 kV.
The increase in size of the x-ray source can be significantly reduced by using a bipolar configuration, as illustrated in
The bipolar high voltage power supply comprises two high voltage multiplier sections, one producing a potential +Vo and the other producing a potential −Vo. These multipliers may be configured as shown in
If the x-ray source is to be used in a hand-held or portable application, as described above, then minimizing the overall size and weight of the source may be very important. Thus, there is a need for a bipolar power supply and x-ray tube configuration that operates at Vo up to ±100 kV and is consistent with the small dimensions and low weight that may be desirable for portable and hand-held applications.
The implementation described in this application may provide a compact x-ray source for applications in which small size, low weight, and low power consumption.
The implementations described in this application may also provide a compact bipolar power supply module that is capable of operating at voltages up to Vo=±100 kV and power levels ≦50 watts for use in hand-held or field-portable x-ray analytical instruments.
Further, the implementations described may provide a miniature x-ray tube and bipolar power supply module for use in hand-held XRF analyzers for the detection of lead in paint, solder, or other industrial materials.
Further, the implementations described may provide a miniature x-ray tube and bipolar power supply module for use in hand-held or field-portable XRF analyzers for the in vivo detection of lead in bone.
In addition, the implementations may provide a miniature x-ray tube and bipolar power supply module for use in hand-held or portable x-ray imaging systems for security, non-destructive testing, dental, veterinary and medical applications.
The systems described in the present application may provide a compact configuration for a bipolar x-ray module for use in a portable or handheld x-ray instrument.
The high voltage ends of the multipliers may also be positioned with a standoff distance, S1, which is sufficient to provide high voltage insulation between the grounded case and the end of the high voltage multiplier. The minimum distance between the multipliers is governed by the peak electric field in region “B” in
Typical design parameters for a compact bipolar power supply of the design shown in
+35 kV<+Vo<+100 kV
−35 kV>−Vo>−100 kV
2.5 cm<X<18 cm
2.5 cm<Y<18 cm
0.2 cm<S1<2.5 cm
3.8 cm<D1, D2<31 cm
Another implementation of a compact power supply design is shown in
The design approaches described above provide very compact, reliable bipolar modular designs with a low probability of failure due to arcing. These compact designs are especially well suited for handheld, battery powered, portable applications, because of their small size and low weight. By orienting the high voltage output of each multiplier approximately along one diagonal, and the grounded ends of the multipliers along the other diagonal, a compact reliable design can be achieved. It should be recognized that it is not a requirement of the compact bipolar design that both high voltage multipliers have the same high voltage magnitude or overall length. For example, +Vo could be equal to +80 kV and −Vo could be equal to −40 kV and many of the advantages of the compact bipolar power supply designs described above can still be realized.
In general, the bipolar x-ray tube may be positioned with the cathode proximate to the negative terminal 303 of the negative high voltage multiplier 301 and the anode proximate to the positive terminal 306 of the positive high voltage multiplier 302. As such, the cathode may be positioned closer to the negative terminal 303 than the positive terminal 306; and the anode may be positioned closer to the positive terminal 306 than the negative terminal 303. For example in the voltage ranges given, the cathode may be positioned within 7 centimeters of the negative terminal 303 of the negative high voltage multiplier 301 and the anode may be positioned within 7 centimeters of the positive terminal 306 of the positive high voltage multiplier 302. For a compact design, the x-ray tube may be positioned approximately along D1 in
The anode end of the x-ray tube comprises an x-ray producing target 712 and an x-ray transmissive window 713 that forms one end of the vacuum envelope of the x-ray tube. The anode may also include a cylindrical electrode 715, or anode hood, a purpose of which is to prevent electrons scattered in the backwards direction from the target from impinging on the insulator. The x-ray transmissive window may be formed from beryllium, beryllium oxide, titanium, or any other vacuum compatible material with sufficient mechanical strength to hold a pressure difference of at least one atmosphere and high x-ray transmissivity in the energy range of interest. The x-ray producing target is held at anode potential and may be placed anywhere in the path of the electron beam. In order to maximize the flux from the x-ray tube it may be advantageous to place the target as close as possible to the output window. The x-ray target may be applied directly to the vacuum side of the beryllium window. The thickness of the x-ray target is chosen so as to be thick enough to cause the electrons to slow down and produce x-rays and thin enough to allow the x-ray flux to escape in the forward direction through the Be window. For example, for a 120 kV cathode to anode voltage difference, the x-ray target may be a layer of gold, tungsten, or other suitable material of thickness between 2 μm-20 μm deposited directly onto the vacuum side of the Be window. It should be noted that the bipolar x-ray tube could also be configured in a side-window design using a solid reflection target and x-ray transmissive window, as is known in the art.
The compact bipolar x-ray tube and power supply may be enclosed in a conductive housing 700 held at a reference (ground) potential. The conductive housing forms an equipotential surface around the x-ray tube and power supply. Since the cathode and anode ends of the x-ray tube are at high voltage relative to the housing, the region around the entire x-ray tube may be filled with electrically insulating materials 701, 702 designed to prevent high voltage breakdown from occurring between the tube electrodes and the adjacent housing. The electrically insulating material may be a solid encapsulating material, also known as a potting material (e.g. silicone, silicone gel, urethane, epoxy, and others), a liquid (e.g. transformer oil, Fluorinert, or other fluorocarbon-based liquids), or a pressurized gas (e.g. sulfur hexafluoride, dry nitrogen, and others). Solid encapsulating material such as silicone may be preferred because it is mechanically stable. In addition, solid encapsulating material may be loaded with a radio-opaque filler in order to provide enhanced x-ray shielding in the vicinity of the x-ray tube, as described in U.S. Pat. Nos. 7,949,099, 7,448,801, and 7,448,802. Examples of such radio-opaque fillers are oxides of bismuth or tungsten, but many other high atomic number elements or their compounds may also be used. The radio-opaque filler need not be uniformly distributed in the encapsulating material; in some cases it is advantageous to create regions with different concentrations of filler as will be described below.
In contrast to other regions surrounding the x-ray tube where it is desirable to block the x-ray flux, the region 703 adjacent to the x-ray output window may be preferably filled with an electrically insulating material that is relatively transparent to x-rays. It may also be advantageous for the insulator adjacent to the anode/x-ray window to have good high temperature properties. Amorphous thermoplastic polyetherimide (PEI) resins, such as Ultem, may be used for the insulator. The thickness d1 of the insulator 703 is governed by the dielectric properties of the electrically insulating material, and is typically 1-10 mm. The insulator 703 may be shaped such that the distance d1 between the output window of the x-ray tube and the output aperture 719 in the grounded housing is minimized in order to maximize x-ray transmission. At the same time, it may be desirable to maximize the path length along the boundary between the transparent insulator and the encapsulating material in order to minimize electric field stress along this boundary and reduce the probability of high voltage breakdown. Therefore, it may be advantageous to extend the transparent insulator in the direction transverse to the shortest distance d1 between the x-ray window and the grounded housing. An example of this geometry is shown in
It is apparent that by extending the transparent insulator away from the axis of the x-ray tube, the thickness of encapsulating material containing radio-opaque filler may be reduced in the region 701 surrounding the x-ray target and anode of the x-ray tube, as compared with region 702. Region 702 may surround the cathode end of the x-ray tube. Region 701 and 702 may have an equal concentration of radio-opaque filler. In some implementations, it may be advantageous to use a higher concentration of radio-opaque filler in region 701 as compared with region 702. For example, the radio-opaque filler concentration could be increased by a factor of 10 or more in region 701 to compensate for the reduced thickness of encapsulating material. In some implementations, regions 701 and 702 may be excluded, such that, the grounded housing alone provides x-ray shielding. Typical formulations for the mixture of radio-opaque filler and the encapsulating material include bismuth oxide powders mixed with silicones (RTVs) or epoxies. Typical mixture ratios are from 0.4 grams of bismuth oxide powder per 1 gram of silicone or epoxy resin, up to 10 grams of bismuth oxide powder per 1 gram of silicone or epoxy resin. Bismuth oxide is commonly supplied in powder form and can also be referred to as bismuth(III) oxide or bismuth trioxide.
It should be recognized that regions 701 and 702 need not be distinct regions with different concentrations of radio-opaque filler. Instead the density of radio-opaque filler could be increased continuously between the two regions, resulting in a gradient in the concentration of radio-opaque filler with the highest concentration surrounding the tube anode and transparent insulator. In addition, to further increase the amount of radiation shielding a thin sleeve 705 of radio-opaque material such as tungsten or lead can be added at the grounded housing in the region close to the x-ray tube anode.
A line rendering of a prototype compact bipolar x-ray module of the type described above is shown in
As a person skilled in the art will readily appreciate, the above description is meant as an illustration of the principles of this invention. This description is not intended to limit the scope or application of this invention in that the invention is susceptible to modification, variation and change, without departing from spirit of this invention, as defined in the following claims.
The present patent document claims the benefit of the filing date under 35 U.S.C. §119(e) of Provisional U.S. Patent Application Ser. No. 62/300,351, filed Feb. 26, 2016, which is hereby incorporated by reference.
Number | Date | Country | |
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62300351 | Feb 2016 | US |