Patent Application
20190106226
The present invention relates to a blowing device for blowing gas through a gas-permeable tubular-shaped packaging material. The present invention further relates to a use of the blowing device, to a sealing arrangement for transversely sealing a gas-permeable tubular-shaped packaging material and to an arrangement for manufacturing of pouched products, e.g. portion-packed pouched oral snuff products, which arrangement comprises 10 such a sealing arrangement. The present invention also relates to a method for transversely sealing a gas-permeable tubular-shaped packaging material and to a method for manufacturing a pouched product, e.g. a portion-packed pouched oral smokeless tobacco product, such as snus.
An example of a product utilizing a gas-permeable packaging material is a portion-packed pouched oral smokeless tobacco product. The packaging material is gas-permeable and may in addition be liquid-permeable. As an example, the packaging material of a pouched smokeless tobacco product can be penetrated by saliva when the product is used orally. Hence, the packaging material may be suitable for oral use by a human being. Another example is a tea bag, for which it is desirable that the water can penetrate the packaging material. Hence, the packaging material may be suitable for use in a liquid, such as water. Other examples of products comprising a gas-permeable packaging material are hygiene products, e.g. a sanitary napkin or a diaper.
Pouched smokeless tobacco products may be produced by measuring portions of the smokeless tobacco composition and inserting the portions into a nonwoven tube.
U.S. Pat. No. 4,703,765 discloses a device for packaging precise amounts of finely divided tobacco products, such as snuff tobacco or the like, in a tubular packaging material into which snuff portions are injected via a fill tube. Downstream from the tube, welding means are positioned for transverse sealing of the packaging material and also cutting means for severing the packaging material in the area of the transverse seal to thus form discrete or individual portion packages.
EP 2 428 450 B1 relates to a dosing method as well as to a dosing device, in particular for dosing snus or the like, wherein a portion of tobacco is filled into a dosing chamber of a dosing device and then blown out of the dosing chamber by means of blow-out air to which water vapour has been added.
U.S. Pat. No. 8,122,893 B2 discloses a machine for manufacturing of portion-packed pouched oral smokeless tobacco products. The machine comprises an intermittently rotatable dispensing disc with peripheral cavities, a station at which each cavity is filled with a given quantity of tobacco equivalent to a single portion, a push rod mechanism by which the portions of tobacco are ejected from each cavity of the disc at a transfer station, and a connecting duct through which the portion of tobacco ejected by the push rod from each cavity passes directly to a wrapping station where the pouches are formed, filled with the tobacco product and sealed.
JP 2002 059904 discloses a bag-making and filling machine for a powder and granular substance. A packaging film formed in a cylinder is heat-sealed by a pair of heater blocks for forming into a bag, and the machine supplies the powder and granular substance to the film via a cylindrical funnel tube. The machine comprises a pair of destaticizers which are oppositely placed across a center axis of the funnel tube. The destaticizer includes a plurality of discharge nozzles for discharging ions. The ions are discharged from the nozzles toward a tip of the tube so that the powder and granular substance, which is to be deposit to the tip, is destaticized.
US 2011/185687 A1 discloses an apparatus for wrapping an object with a film. The apparatus has a film-feed head having a drive for pulling the film from a supply and feeding it in a feed direction through the head toward an object to be wrapped with the film and a pull-down device downstream in the direction from the head for drawing the film around the object. A blower directs a stream of air in the feed head parallel and immediately adjacent to the film and in the feed direction so as to entrain the film in the direction.
The object of the present disclosure is to overcome or ameliorate at least one of the disadvantages of the prior art, or to provide a useful alternative.
The object above may be achieved by the subject-matter of claim 1. Embodiments are set forth in the appended dependent claims, in the following description and in the drawings.
The present invention relates to a blowing device for blowing gas through a gas-permeable tubular-shaped packaging material. The blowing device comprises at least one gas nozzle, adapted to blow gas from an outside of the tubular-shaped packaging material through the tubular-shaped packaging material, and a guiding member, wherein the guiding member comprises a web passage having a surface adapted to face the tubular-shaped packaging material, such that the web passage surrounds or substantially surrounds the tubular-shaped packaging material.
The gas is preferably pressurized. The gas may be air, preferably pressurized air. The blowing device may comprise a gas inlet, which is connected to a gas source, such as pressurized air.
The packaging material may be made of a nonwoven material, e.g. comprising viscose, optionally including an acrylic polymer that acts as binder in the nonwoven material and provides for thermo-welding of pouches during manufacturing thereof. Nonwovens are fabrics that are neither woven nor knitted. Methods for the manufacturing of nonwoven, as well as suitable polymer materials for the nonwoven, are commonly known in the art.
The packaging material is tubular-shaped such that it can retain a filling material in the inside of the tubular shape. The tubular shape has a closed circumference and may have a circular, oval, elliptic, square, rectangular or other polygonal cross-section.
The filling material may comprise a pulverulent material, such as a smokeless tobacco or tobacco-free material, which may be nicotine-containing or nicotine free, which may also be referred to as filling composition or snuff composition. As an alternative, the filling material may be tea or another food product, or a content of a hygiene product.
By the term “pulverulent material” as used herein is meant any material in the form of particles, granules, grinds, plant fragments, short fibres, flakes etc.
Since the packaging material is gas-permeable, the gas can be blown through the packaging material to influence the filling material located within the tubular-shaped packaging material, e.g. to displace the filling material in relation to the packaging material.
The packaging material is intended for a pouched product. A pouched product comprises filling material wrapped in the packaging material, such that the packaging material encloses the filling material. The pouched product may be portion-packed, i.e. the product comprises an amount of the filling material suitable for a portion. A portion-packed pouched product comprises a portion of the filling material wrapped in a portion of the packaging material, such that the packaging material encloses the portion of the filling material. The pouched product may be a portion-packed smokeless tobacco product or non-tobacco snuff product.
The pouched product is commonly provided with a transverse seal at either end, such that the sealed product has a pillow-like shape, e.g. having a general square or rectangular shape when seen from above. The transverse seal is substantially perpendicular to a direction of travel of the tubular-shaped packaging material. The pouched product may further, as an option, be provided with a longitudinal seal, which is substantially parallel to the direction of travel of the tubular-shaped packaging material. Commonly, the tubular-shaped packaging material is first longitudinally sealed to form a circumferentially closed tubular shape and then transversely sealed.
By the term “tobacco” as used herein is meant any part, e.g., leaves, stems, and stalks, of any member of the genus Nicotiana. The tobacco may be whole, shredded, threshed, cut, ground, cured, aged, fermented, or treated otherwise, e.g., granulated or encapsulated.
The term “tobacco material” is used herein for tobacco leaves or parts of leaves, such as lamina and stem. The leaves and parts of leaves may be finely divided or disintegrated, such as ground, cut, shredded or threshed, and the parts of leaves may be blended in defined proportions in the tobacco material.
“Oral” and “oral use” is in all contexts used herein as a description for use in the oral cavity of a human, such as buccal placement.
Pouched oral smokeless tobacco products are normally sized and configured to fit comfortably and discreetly in a user's mouth between the upper or lower gum and the lip. In general, pouched oral smokeless tobacco products have a generally rectangular shape. Some typical shapes (length×width) of commercially available pouched oral smokeless tobacco products are, for instance, 35 mm×20 mm, 34/35 mm×14 mm, 33/34 mm×18 mm, and 27/28 mm×14 mm. Each pouched oral snuff products may have a maximum length within the range of from 25 mm to 35 mm along the longitudinal direction of the product and a maximum width within the range of from 12 mm to 20 mm along the transverse direction of the product. The thickness, i.e. height, of the pouched product is normally within the range of from 2 mm to 8 mm. The total weight of commercially available pouched oral smokeless tobacco products are typically within the range from about 0.3 g to about 3.5 g, such as from about 0.5 g to 1.7 g, per pouched product.
The guiding member preferably has a shape which helps to guide the tubular-shaped packaging material including filling material through the web passage. It is therefore desirable that the entrance of the web passage does not have any sharp corner, on which the tubular-shaped packaging material may catch. The web passage of the guiding member may e.g. be conical, cylindrical or funnel-shaped.
The tubular-shaped packaging material is intended to pass through the web passage of the guiding member. In the general case, with a web passage of an arbitrary cross-section and a tubular-shaped packaging material of the same or another arbitrary cross-section, the web passage has an inner circumference which is larger than an outer circumference of the tubular-shaped packaging material allowing the tubular-shaped packaging material to pass the web passage of the guiding member without wrinkling.
The web passage of the guiding member may have a circular cross-sectional shape or any other suitable shape, such as an oval, elliptic, square, rectangular or other polygonal cross-sectional shape. The cross-sectional shape of the web passage may be selected to impart the tubular-shaped packaging material with a particular corresponding shape, such as a circular cross-sectional shape or a flattened tube shape. The outer circumference of the tubular-shaped packaging material is for this comparison determined with the filling material located inside it.
If the web passage has a circular cross-section, the web passage preferably has a smallest diameter which is larger than the diameter of the tubular-shaped packaging material, e.g. within the range of from 2 mm to 10 mm larger, preferably within the range of from 4 mm to 7 mm larger, allowing the tubular-shaped packaging material to pass the web passage of the guiding member without wrinkling. The diameter of the tubular-shaped packaging material is for this comparison determined with the filling material located inside it.
The at least one gas nozzle may be directed at an angle α in relation to a direction of travel of the tubular-shaped packaging material, wherein the angle α fulfils the requirement 0°<α≤90°, preferably 1°≤α≤60°, more preferably 3°<α≤30°, most preferably 5°≤α≤15°. These values of angle α have been found beneficial to obtain the desired effect that the gas is blown though the tubular-shaped packaging material in order to be able to influence the filling material. Further the gas flow of the blown gas also influences the filling material inside the tubular-shaped packaging material downstream of where the gas hits the tubular-shaped packaging material, such that the filling material is evenly distributed or substantially evenly distributed in the tubular-shaped packaging material, resulting in that the pouched product has a uniform or substantially uniform appearance, e.g. having a similar thickness at the leading end and at the trailing end.
The blowing device may comprise a plurality of gas nozzles, which may be distributed along a circumference of the web passage in the guiding member, such that the gas nozzles are distributed around the circumference of the web passage. The gas nozzles may be comprised in or attached to the guiding member. At least two of the gas nozzles may be directed in different directions. Preferably, the gas nozzles are evenly distributed along the circumference of the web passage. One, two, three, four, five, six, seven, eight, 30 nine, ten or more gas nozzles may be provided. If more than one gas nozzle is used, they may have different angles in relation to the direction of travel of the tubular-shaped packaging material. However, it is preferred that at least one of them, preferably all, fulfils the above requirement for the angle α.
As an alternative to using a plurality of gas nozzles, a single gas nozzle may be adapted to surround or substantially surround the tubular-shaped packaging material. The gas nozzle may have a circular, oval, elliptic, square, rectangular or other polygonal cross-section. The cross-section may mimic that of the tubular-shaped packaging material. Further a plurality of segment-shaped gas nozzles may surround or substantially surround the tubular-shaped packaging material.
An inner side wall of the gas nozzle may at least partly comprise or be constituted by a portion of the guiding member forming the web passage. An outer side wall of the gas nozzle may be formed by a portion of a housing member. The housing member may form a chamber for the gas together with the guiding member and one or more optional additional members of the blowing device.
The inner side wall and/or the outer side wall of the gas nozzle may be provided with one or more ridges and/or grooves. A ridge is a protrusion, while a groove is a depression in the side wall. The ridges and/or grooves may help to guide the gas flow in the gas nozzle and thereby also influence the gas flow after the gas has left the nozzle, e.g. by increasing or decreasing turbulence. The ridges and/or grooves may be evenly distributed around a circumference of the gas nozzle. The ridges and/or grooves may divide the gas nozzle into a number of subnozzles.
The blowing device may comprise a slot connecting the web passage with an outside of the blowing device. This may help when threading the tubular-shaped packaging material through the web passage. In that case, a surrounding gas nozzle may comprise a corresponding slot.
The present invention also relates to a use of the blowing device described herein for blowing gas from an outside of a tubular-shaped packaging material through the tubular-shaped packaging material. Thereby it is possible to displace a filling material located inside the tubular-shaped packaging material in relation to the packaging material, e.g. in order to remove filling material from a seal region of the packaging material. The seal region is a portion of the tubular-shaped packaging material, in which a transverse seal is to be located.
The present invention also relates to a sealing arrangement for transversely sealing a gas-permeable tubular-shaped packaging material. The sealing arrangement comprises a sealing device for providing the tubular-shaped packaging material with a transverse seal, and a blowing device comprising at least one gas nozzle arranged to blow a gas from an outside of the tubular-shaped packaging material through the tubular-shaped packaging material, wherein the blowing device is arranged upstream of the sealing device with the gas nozzle adapted to blow the gas onto and through the tubular-shaped packaging material, such that the gas hits the tubular-shaped packaging material at or adjacent to the sealing device.
The object of the at least one gas nozzle is to be able to remove filling material present in the seal region and move it away from the seal region. Hence the distance between the blowing device and the sealing device may be influenced by one or more parameters relating to the sealing arrangement, the packaging material, the filling material and/or the gas. The blowing device may e.g. be located within a range of from 0 mm to 50 mm upstream of the sealing device, preferably within a range of from 0 mm to 30 mm upstream of the sealing device, more preferably within a range of from 0 mm to 10 mm upstream of the sealing device, most preferably within a range of from 0 mm to 5 mm upstream of the sealing device. These locations will result in that the gas hits the tubular-shaped packaging material at or adjacent to the sealing device.
Since the seal region is cleaned from filling material, if any, before providing the transverse seal, the risk of trapping any filling material in the transverse seal is avoided, or at least reduced. Thereby the transverse seal will be stronger. The transverse seal will further be neater and more aesthetically appealing, since it looks better. There is also a possible to increase machine speed.
The blowing device of the sealing arrangement may be the blowing device of the invention described herein. As an alternative or a complement, the blowing device may comprise one or more gas nozzles forming separate bodies, i.e. not being attached to a guiding member. However, they preferably fulfil the angle requirement given above.
The transverse seal is angled in relation to the direction of travel of the tubular-shaped packaging material. The transverse seal forms an angle within the range of 80° to 100° to the direction of travel, e.g. about 90°.
The tubular-shaped packaging material may, as an option, comprise a longitudinal seal. The longitudinal seal helps to retain the packaging material in the tubular shape, and may comprise a thermo-weld, an ultrasonic weld and/or an adhesive. Typically the longitudinal seal forms an angle within the range of −10° to 10° to the direction of travel, preferably substantially coinciding with the direction of travel. As an alternative, the tubular-shaped packaging material may be produced directly as a tubular shape.
Thermo-welding or ultrasonic welding at least partially softens or melts a thermoplastic component in the packaging material. Thereby a seal may be formed between two adjacent surfaces of the packaging material.
As mentioned above, the pouched product may be a portion-packed smokeless tobacco product or non-tobacco snuff product and the filling material may comprise a smokeless tobacco or tobacco-free material, which may be nicotine-containing or nicotine free.
The sealing arrangement may be adapted to be displaced together with the tubular-shaped packaging material in the direction of travel of the tubular-shaped packaging material for a predefined distance and then to return, thereby moving in a longitudinally reciprocating way, i.e. in a direction generally coinciding with the direction of travel of the tubular-shaped packaging material. Thereby the sealing device and the blowing device move at the same speed as the tubular-shaped packaging material and consequently they are stationary in relation to the advancing tubular-shaped packaging material resulting in that the transverse seal can be provided during a longer time span. The length of the time span depends on the speed of the tubular-shaped packaging material and for how long distance the sealing arrangement follows the tubular-shaped packaging material. The transverse seal may be applied by thermo-welding or ultrasonic welding. It would also be possible that only the sealing device is adapted to be displaced together with the tubular-shaped packaging material.
The sealing device may comprise a first sealing bar and a second sealing bar, whereof at least one is heated. The tubular-shaped packaging material passes between the first sealing bar and second sealing bar such that they operate from opposite sides of the tubular-shaped packaging material in order to form the transverse seal in the seal region. The first sealing bar and the second sealing bar may be arranged to be displaced together with the tubular-shaped packaging material in the direction of travel in a longitudinally reciprocating way. The first sealing bar and second sealing bar may further be arranged such that at least one of them may move in a laterally reciprocating way in relation to the tubular-shaped packaging material, i.e. towards and away from the tubular-shaped packaging material in a direction generally perpendicular to the direction of travel of the tubular-shaped packaging material.
As an alternative, or a complement, the sealing device may comprise a sonotrode and an anvil for ultrasonic welding. Correspondingly to the first sealing bar and second sealing bars, the sonotrode and the anvil may be arranged to be displaced together with the tubular-shaped packaging material in the direction of travel in a longitudinally reciproca-ting way and/or to move in the laterally reciprocating way.
If the first sealing bar and the second sealing bar are adapted to move both longitudinally reciprocating and laterally reciprocating, they may follow a rectangular or square path, repeating their movement in a cyclic way.
The present invention also relates to an arrangement for manufacturing of pouched products, which comprise a gas-permeable packaging material enclosing a filling material. The arrangement comprises a first feeding unit for supplying an advancing web of the packaging material, a second feeding unit for supplying the filling material to the advancing web, an enclosing unit for arranging the web of packaging material in a tubular shape, thereby forming a tubular-shaped packaging material and a sealing arrangement as disclosed herein for transversely sealing the tubular-shaped packaging material.
The enclosing unit may be located upstream or downstream of the second feeding unit. The enclosing unit may comprise a rigid tube, e.g. made of metal or plastics, around which the advancing web of the packaging material is formed to a tubular shape. The filling material may in that case be fed through the rigid tube of the enclosing unit.
As an option, the arrangement may comprise a longitudinal sealing device for providing the arranged packaging material with a longitudinal seal, e.g. by means of thermo-welding or an adhesive. The longitudinal sealing device may be located at or downstream of the enclosing unit, such that the longitudinal sealing device longitudinally seals the tubularly arranged packaging material. The longitudinal sealing device may work against the rigid tube of the enclosing unit.
The sealing arrangement for transversely sealing the tubular-shaped packaging material, as described herein, is located downstream of the enclosing unit and the optional longitudinal sealing device. The blowing device is thereby located downstream of the second feeding unit and upstream of the sealing device.
The arrangement may further comprise a cutting device, which is adapted to separate a pouched product from the following pouched product once the transverse seal has been provided. The cutting device may be combined with the sealing arrangement for transversely sealing, e.g. such that the cutting is performed when sealing. By using the sealing arrangement as described herein, there is thereby less risk or no risk of cutting through filling material, which may contribute to a better durability of the cutting device.
If utilizing a web packaging material which already has a tubular shape, e.g. having been manufactured in that shape, the enclosing unit and the optional longitudinal sealing device may be dispensed with.
The arrangement may comprise a pulling unit located downstream of the sealing arrangement, preferably at a distance from the sealing arrangement substantially corresponding to a length of one of the pouched products along the direction of travel. This distance may be in the range of from 15 mm to 50 mm, preferably in the range of from 25 mm to 40 mm.
The pulling unit may comprise a nip between a pair of rollers arranged to pull the pouched product in the direction of travel. Thereby the web is tensioned in a controllable way in order to make a separation of the pouched product from the following pouched product easier. The distance between the nip and the cutting device may roughly correspond to the length of the pouched product in the direction of travel. Hence, if the arrangement is utilized for manufacturing pouched products of different sizes, the distance is preferably adjustable.
The present invention also relates to a method for transversely sealing a gas-permeable tubular-shaped packaging material, which encloses a filling material. The method comprises removing filling material from a seal region of the tubular-shaped packaging material, the removing being performed from an outside of the tubular-shaped packaging material, and providing a transverse seal to the tubular-shaped packaging material in the seal region of the tubular-shaped packaging material. Preferably, the filling material is removed from the seal region just before and/or during providing the transverse seal. Purely as an example, if the sealing arrangement moves in the above-mentioned cyclic way and a cycle takes a time tcycle to perform, the removal of filling material may start a time Δt before the start of the sealing, wherein Δt may be in the range of from 0% to 30% of tcycle, preferably in the range of from 0% to 20% of tcycle.
The step of removing filling material from the seal region and/or the step of providing the transverse seal may be performed while the sealing arrangement moves together with the tubular-shaped packaging material, i.e. while following the speed of the tubular-shaped packaging material, e.g. in a way explained herein in conjunction with the description of the sealing arrangement.
The step of removing filling material from the seal region is performed by blowing the filling material away from the seal region and/or sucking the filling material away from the seal region, wherein the blowing and/or sucking is performed from an outside of the tubular-shaped packaging material through the tubular-shaped packaging material. Purely as an example, a blowing device as described herein may be utilized.
If blowing, the blowing may be performed by blowing gas at an angle α in relation to a direction of travel of the tubular-shaped packaging material, wherein the angle α fulfils the requirement 0°<α90°, preferably 1≤α≤60°, more preferably 3<α≤30°, most preferably 5°≤α≤15°.
The blowing and/or sucking may be performed in a pulsating way. The pulsation frequency may follow the movement of the sealing arrangement described herein. Hence, the pulsation frequency may correspond to the time it takes from when a transverse seal 30 is fully formed until the subsequent transverse seal is fully formed. In that way, a gas pulse may be blown or a sucking may be performed each time just before the transverse sealing starts.
The step of removing filling material from the seal region may in addition or as a complement be performed by vibrating the tubular-shaped packaging material and/or providing a standing wave in the tubular-shaped packaging material.
As mentioned above, the enclosing unit may comprise a rigid tube. In that case, the rigid tube may be vibrated and/or a standing wave may be provided in the rigid tube. As an alternative or a complement, a rigid tube may be provided to surround the tubular-shaped packaging material. In that case, the rigid tube may be vibrated and/or a standing wave may be provided in the rigid tube.
The present invention also relates to a method for manufacturing a pouched product, e.g. a pouched oral snuff product. The method comprises
If utilizing a web packaging material which already has a tubular shape, e.g. having been manufactured in that shape, the steps of arranging the advancing web in a tubular shape and the optional step of providing a longitudinal seal may be dispensed with.
The blowing device, the sealing arrangement and the arrangement for manufacturing and/or the method as described herein are suitable for high-speed manufacturing of pouched products, such as production speeds providing at least 100 pouched products per minute, or at least 150 pouched products per minute, or at least 200 pouched products per minute, or at least 250 pouched products per minute, or at least 300 pouched products per minute.
The present invention will hereinafter be further explained by means of non-limiting examples with reference to the appended drawings wherein:
It should be noted that the appended drawings are not necessarily drawn to scale and that the dimensions of some features of the present invention may have been exaggerated for the sake of clarity.
The invention will, in the following, be exemplified by embodiments. It should however be realized that the embodiments are included in order to explain principles of the invention 20 and not to limit the scope of the invention, defined by the appended claims. Details from two or more of the embodiments may be combined with each other.
The blowing device 1 comprises a guiding member 3 having a web passage 5 with a surface 7 adapted to face the tubular-shaped packaging material such that the web passage 5 surrounds or substantially surrounds the tubular-shaped packaging material. The guiding member 3 is funnel-shaped with the web passage 5 having a first circular opening 11 with a larger diameter than a second circular opening 12. The tubular-shaped packaging material is adapted to pass through the web passage 5. Therefore the web passage 5 has an inner circumference, which is larger than the outer circumference of the tubular-shaped packaging material, e.g. within the range of from 2 mm to 10 mm larger, preferably in the range of from 4 mm to 7 mm larger, allowing the tubular-shaped packaging material to pass through the web passage 5 without wrinkling. By letting the 5 larger first opening 11 face in a direction opposite to the direction of travel DT, it is easy to thread the tubular-shaped packaging material through the web passage 5.
The blowing device 1 further comprises a chamber 13, which is connectable to a source of pressurized gas, e.g. pressurized air, via at least one gas inlet 15. In the illustrated embodiment, the chamber 13 is annularly shaped. A first wall portion of the chamber 13 is formed by the guiding member 3. A second wall portion of the chamber 13 is formed by a housing member 17, such that the guiding member 3 and the housing member 17 together form the blowing device 1 in the illustrated embodiment of
The blowing device 1 may as an option comprise one or more brackets 18, which are intended to be used when mounting the blowing device 1 in an arrangement for manu-facturing of pouched products, e.g. portion-packed pouched oral snuff products, like the arrangement 37 described below in conjunction with
The blowing device 1 of the illustrated embodiment comprises an annularly shaped gas nozzle 19. The gas nozzle 19 has a circular shape and surrounds the web passage 5. An inner side wall 21 of the gas nozzle 19 is formed by a portion of the guiding member 3. An outer side wall 23 of the gas nozzle 19 is formed by a portion of the housing member 17. The gas nozzle 19 is directed such that the blown out gas hits the tubular-shaped packaging material at an angle α, wherein the angle α fulfils the requirement 0°<α≤90°, preferably 1°≤α60°, more preferably 3°<α≤30°, most preferably 5°<α≤15° in relation to the direction of travel DT. In the illustrated embodiment, the angle α is about 10°.
In order to guide the gas flow through the gas nozzle 19, the inner side wall 21 and/or the outer side wall 23 may be provided with ridges and/or grooves. An example of this is illustrated in
The sealing device 31 comprises a first sealing bar 32a and a second sealing bar 32b, whereof at least one is heated. The sealing arrangement 27 is shown in an open non-welding state in
The blowing device 1 is arranged upstream of the sealing device 31 with the gas nozzle 19 adapted to blow the gas onto the tubular-shaped packaging material 29, such that the gas hits the tubular-shaped packaging material at or adjacent to the sealing device 31. As mentioned above, the tubular-shaped packaging material 29 is gas-permeable. Therefore the gas from the gas nozzle 19 can be blown through the packaging material 29, such that the gas may help to move filling material, e.g. snus, enclosed in the tubular-shaped packaging material 29 away from the seal region 35. In order to get the best effect, it may be preferred to perform the removal of filling material from the seal region 35 just before and/or during providing the transverse seal 33. Since the seal region 35 is cleaned from filling material, if any, before providing the transverse seal 33, the risk of trapping any filling material in the transverse seal 33 is avoided, or at least reduced. Thereby the transverse seal 33 will be stronger. The transverse seal 33 will further be neater and more aesthetically appealing, since it looks better. There is also a possible to increase machine speed.
The sealing arrangement 27 may further comprise a cutting device 34, which is adapted to separate a pouched product 39 from the following pouched product 39 once the transverse seal 33 has been provided. Preferably the cutting device 34 is combined with the sealing arrangement 27 for transversely sealing, e.g. such that the cutting is performed when sealing. In the illustrated embodiment, the cutting device 34 comprises a knife 34a located in a slot in one of the sealing bars, here illustrated in the second sealing bar 32b. The knife 34a cooperates with a corresponding slot 34b in the other of the two sealing bars, here the first sealing bar 32a. As mentioned above, filling material is removed from the seal region. Thereby there is less risk, or no risk, of cutting through filling material, which may contribute to a better durability of the cutting device 34, in particular of the knife 34a.
The sealing arrangement 27 may form part of an arrangement 37 for manufacturing of poached products, e.g. portion-packed pouched oral snuff products 39, which comprise a gas-permeable packaging material 41 enclosing a filling material 43. See
The arrangement 37 comprises a first feeding unit 45 for supplying an advancing web 47 of the packaging material and a second feeding unit 49 for supplying the filling material 43 to the advancing web 47.
The arrangement 37 further comprises an enclosing unit 51 for arranging the web 47 of packaging material in a tubular shape, thereby forming the tubular-shaped packaging material 29 mentioned above. The enclosing unit 51 may be located upstream or down-stream of the second feeding unit 49. In the illustrated embodiment, the enclosing unit 51 comprises a rigid tube, e.g. made of metal or plastics, around which the advancing web 47 of the packaging material is wrapped to form a tubular shape. The filling material 43 may be fed through the rigid tube of the enclosing unit 51.
As an option, the arrangement 37 may comprise a longitudinal sealing device 53 for providing the arranged packaging material with a longitudinal seal 55, e.g. by means of thermo-welding, ultrasonic welding or an adhesive. The longitudinal seal 55 is illustrated in
The sealing arrangement 27 for transversely sealing the tubular-shaped packaging material, which was described in conjunction with
In the illustrated embodiment of the sealing arrangement 27, as seen in
Further, the first sealing bar 32a and the second sealing bar 32b are adapted to be displaced together with the tubular-shaped packaging material 29 in the direction of travel DT for a predefined distance and then to return, thereby moving in a longitudinally reciprocating way, i.e. in a direction generally coinciding with the direction of travel DT of the tubular-shaped packaging material 29. Preferably, and is shown in the illustrated embodiment, the blowing device 1 accompanies the first sealing bar 32a and the second sealing 32b in this displacement. Thereby the sealing device 31 and the blowing device 1 move at the same speed as the tubular-shaped packaging material 29 and consequently they are stationary in relation to the advancing tubular-shaped packaging material 29 resulting in that the transverse seal 33 can be provided during a longer time span. The length of the time span depends on the speed of the tubular-shaped packaging material 29 and for how long distance the sealing device 31 follows the tubular-shaped packaging material 29. The transverse seal may be applied by thermo-welding or ultrasonic welding.
Since the first sealing bar 32a and the second sealing bar 32b are adapted to move both longitudinally reciprocating and laterally reciprocating, they follow a rectangular or square path, thus repeating their movement in a cyclic way. The first sealing bar 32a moves along a path 57 which has a first portion 57a parallel to and adjacent to the tubular-shaped packaging material 29, a second portion 57b moving the first sealing bar 32a away from the tubular-shaped packaging material 29, a third portion 57c bringing the first sealing bar 32a back upstream and a fourth portion 57d bringing the first sealing bar 32a back into contact with the tubular-shaped packaging material 29. The second sealing bar 32b follows a corresponding path 59, having corresponding portions 59a, 59b, 59c, 59d. See paths 57, 59 illustrated in
The first sealing bar 32a and the second sealing bar 32b move downstream together with the tubular-shaped packaging material 29 while performing the welding along the respective first portions 57a, 59a of their paths. The first sealing bar 32a and the second sealing bar 32b then reaches a second position being downstream of the first position but yet in contact with the tubular-shaped packaging material 29. See
Thereafter the first sealing bar 32a and the second sealing bar 32b are moved away from the tubular-shaped packaging material 29 along the second portions 57b, 59b of their respective paths until they reach a respective third position, such that they are no longer in contact. The already formed lower transverse seal 33 prevents the portion of the filling material 43 from falling out. See
As a next step, the first sealing bar 32a and the second sealing bar 32b are moved back upstream along the third portions 57c, 59c of their respective paths to a fourth position being out of contact with the tubular-shaped packaging material 29. See
Then the first sealing bar 32a and the second sealing bar 32b are moved back to the first position along the fourth portions 57d, 59d of their respective paths, such that they start forming a new transverse seal. See
The first sealing bar 32a and the second sealing bar 32b move along the respective first portions 57a, 59a of their paths together with the tubular-shaped packaging material 29 while performing the welding until the first sealing bar 32a and the second sealing bar 32b reach the second position being downstream of the first position but yet in contact with the tubular-shaped packaging material 29. See
Thereafter the first sealing bar 32a and the second sealing bar 32b are moved away from the tubular-shaped packaging material 29 along the second portions 57b, 59b of their respective paths until they reach a respective third position, illustrated in
In order to help separating the tubular-shaped packaging material 29 after the cut, the arrangement 37 may further comprise a pulling unit, illustrated in
In the illustrated embodiments, the filling material 43 is placed in the tubular-shaped packaging material 29 as a portion of filling material, as commonly known in the art. See e.g. the above-mentioned patent document U.S. Pat. No. 4,703,765. In this case, the direction of travel DT is preferably vertical, as in the illustrated embodiments.
Alternatively, the filling material may be placed on a planar web of packaging material as a portion before the planar web is formed to a tubular-shape, e.g. according to a technique called “NYPS” described in U.S. Pat. No. 6,135,120. Thereafter the packaging material is wrapped around the already placed snuff portion to form the tubular-shaped packaging material, thereby enclosing the snuff portion. The arranged packaging material is then sealed by a longitudinal seal. Both lateral edges of the packaging web may face in the same direction, e.g. upwards, such that a fin seal is made. Alternatively, the lateral edge portions of the packaging web may overlap, such that a lap seal is created. A combined fin and lap seal may be formed by letting the lateral edges of the packaging web face in the same direction forming a fin, optionally forming a fin seal in the fin, and then lap sealing the fin to the outer surface of the pouch. In this case, the direction of travel DT may preferably be horizontal.
Further modifications of the invention within the scope of the appended claims are feasible. As such, the present invention should not be considered as limited by the embodiments and figures described herein. Rather, the full scope of the invention should be determined by the appended claims, with reference to the description and drawings.
| Number | Date | Country | Kind |
|---|---|---|---|
| 16160860.9 | Mar 2016 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2017/055655 | 3/10/2017 | WO | 00 |
