Board-to-board flex connector

Information

  • Patent Grant
  • 6790048
  • Patent Number
    6,790,048
  • Date Filed
    Tuesday, April 23, 2002
    22 years ago
  • Date Issued
    Tuesday, September 14, 2004
    20 years ago
Abstract
A flex connector assembly for connecting circuit boards has been provided that includes a housing having at least one cavity holding a preloaded spring exerting an outwardly-directed force toward top and bottom ends of the housing; at least one pressure support member located at one of the top and bottom ends, the pressure support member exerting an inwardly-directed force on the preloaded spring; and at least one flex circuit having a flex array arranged on one of the top and bottom ends; and at least one compressible socket having a socket array overlapping the flex circuit. The preloaded spring acts to compress the flex array and the socket array onto one another.
Description




BACKGROUND OF THE INVENTION




Certain embodiments of the present invention generally relate to a connector for electronic equipment, and more particularly to a flex connector assembly that connects printed circuit boards.




Various electronic systems, such as computers, comprise a wide array of components mounted on printed circuit boards, such as daughterboards and motherboards, which are interconnected to transfer signals and power throughout the systems. The transfer of signals and power between the circuit boards requires electrical connectors between the circuit boards. Flexible circuits, or flex circuits, are used with various electronic and electrical devices. In many applications, flex circuits are used in conjunction with rigid circuit boards, such as printed circuit boards. Because flex circuits and rigid circuits are often used together, connectors are used to electrically connect the flex circuits to the rigid circuits.




As two printed circuit boards are connected by way of a connector, there needs to be enough clearance between the two printed circuit boards to accommodate for the components positioned between the circuit boards. For example, the components between two circuit boards cannot be larger than the corresponding gap between the two printed circuit boards, as dictated by the connector that connects the two printed circuit boards.




Current microprocessors and associated integrated circuits typically require higher levels of power as compared to previous microprocessors and integrated circuits. Along with higher power requirements, current microprocessors typically draw higher currents. For example, many microprocessors require approximately 100 amps of current to function properly. Additionally, modern microprocessors switch currents at very fast rates, such as from 0 amps to 100 amps in 1 microsecond or less. Overall, because modern microprocessors operate at high speeds, they typically require greater amounts of power than previously required. Larger and more powerful components are being produced to accommodate the ever-increasing frequency and power requirements of current systems. However, current board-to-board connectors are incapable of connecting printed circuit boards having these components because the connectors do not allow for enough clearance between the printed circuit boards while maintaining a reasonably high frequency transmission.




Thus a need exists for a board-to-board connector that is capable of connecting printed circuit boards with sufficient clearance between the printed circuit boards.




BRIEF SUMMARY OF THE INVENTION




In accordance with at least one embodiment of the present invention, a flex connector assembly has been developed that includes a housing, first and second pressure support members, first and second compressible sockets, and at least one flex circuit. The housing has at least one cavity, which holds a preloaded spring that exerts an outwardly-directed force from first and second ends of said housing. The first pressure support member is located on the first end of the housing, while the second pressure support member is located on the second end of the housing. The first and second pressure support members are mounted on the first and second ends resisting the outwardly-directed force exerted by the preloaded spring(s). The first and second compressible sockets are arranged proximate the first and second ends. The first compressible socket has a first socket array and the second compressible socket has a second socket array.




Each flex circuit has a main body, a first flex array located at one end of the main body and a second flex array located at another end of the main body. The first and second flex arrays are electrically connected through traces located on the flex circuit. The outwardly-directed force compresses the first flex array into the first socket array to form an electrical path therebetween. The outwardly-directed force compresses the second flex array into the second socket array to form an electrical path therebetween. The first socket array is configured to be compressed into contacts on a first circuit board, and the second socket array is configured to be compressed into contacts on a second printed circuit board.











BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

illustrates an exploded view of a flex connector assembly formed in accordance with an embodiment of the present invention.





FIG. 2

illustrates an isometric view of a flex connector assembly formed in accordance with an embodiment of the present invention.





FIG. 3

illustrates a partially exploded view of a double flex connector assembly formed in accordance with an embodiment of the present invention.





FIG. 4

illustrates an isometric view of a double flex connector assembly formed in accordance with an embodiment of the present invention.





FIG. 5

illustrates a partially exploded view of two printed circuit boards in relation to a flex connector assembly formed in accordance with an embodiment of the present invention.





FIG. 6

illustrates an isometric view of two printed circuit boards connected through a flex connector assembly.





FIG. 7

illustrates an exploded view of a flex connector assembly formed in accordance with an embodiment of the present invention.











The foregoing summary, as well as the following detailed description of certain embodiments of the present invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings, certain embodiments. It should be understood, however, that the present invention is not limited to the arrangements and instrumentality shown in the attached drawings.




DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

illustrates an exploded view of a flex connector assembly


10


formed in accordance with an embodiment of the present invention. The flex connector assembly


10


includes a housing


12


, pressure plates


26


, springs


34


, location pins


36


, support plates


38


, compressible sockets


48


and a flex circuit


54


. The housing


12


includes pin cavities


14


, spring cavities


16


, support leg retaining ramps


18


, and pressure plate recesses


24


formed within top and bottom surfaces of the housing


12


. The pin cavities


14


extend from a top surface


13


of the housing


12


to a bottom surface


25


. Similarly, each spring cavity


16


extends from the top surface


13


to the bottom surface


25


.

FIG. 1

shows two spring cavities


16


and two pin cavities


14


; however, more or less than two spring and pin cavities


16


and


14


(and consequently springs


34


and location pins


36


) may be included within the housing


12


. The support leg retaining ramps


18


are formed on a front surface


15


and a back surface


17


of the housing


12


. The support leg retaining ramps


18


include ramped surfaces


20


and retaining edges


22


. That is, each ramped surface


20


terminates at a retaining edge


22


.




Each pressure plate


26


includes support leg notches


28


, location pin divots


30


and spring retention recesses


32


. Each support leg notch


28


aligns with a pair of complimentary support leg retaining ramps


18


in order to retain a support leg


44


of the support plate


38


. That is, upon assembly of the flex connector assembly


10


, as discussed below, a support leg


44


of the support plate


38


is retained by a pair of support leg retaining ramps


18


and a support leg notch


28


. Further, each location pin divot


30


is formed to align with a corresponding pin cavity


14


formed within the housing


12


. Additionally, each spring retention recess


32


is formed to align with a corresponding spring cavity


16


formed within the housing


12


.




Each location pin


36


includes fastener retention cavities


37


formed within terminal ends of the location pin


36


. As discussed below, each location pin


36


is placed within a pin cavity


14


, which retains the location pin


36


in conjunction with complimentary structures on the pressure plate (location pin divot


30


), the support plate


38


(location pin divot


42


), the compressible socket


48


(location pin retention cavity


52


) and the flex circuit


54


(location pin retention cavity


56


). Similarly, each spring


34


is placed within a spring cavity


16


, which retains the spring


34


in conjunction with the spring retention recess


32


of the pressure plate


26


. Each spring


34


has a particular spring tension, depending on the desired amount of pressure to be exerted within the flex connector assembly


10


. That is, each flex connector assembly


10


is pre-loaded depending on the desired amount of compressibility between the compressible sockets


48


and the flex circuit


54


.




Each support plate


38


includes a main body


40


, location pin divots


42


, support legs


44


extending from the main body


44


and retaining edge engagement members


46


, each of which are formed as a terminal end of a support leg


44


. The retaining edge engagement members


46


are formed to engage the retaining edges


22


of the support leg retaining ramps


18


. Thus, the retaining edge engagement members


46


may be any shape that is capable of being retained by the retaining edges


22


. The location pin divots


42


are formed to align with the location pin divots


30


of the pressure plate


26


. The pressure plate


26


and the support plate


38


may be formed of a metal, such as steel, or plastic. As shown in

FIG. 1

, the pressure plate


26


and the support plate


38


are distinct and separate components. Optionally, however, the pressure plate


26


and the support plate


38


can be formed integrally with one another. Also optionally, the support plate


38


may include more or less support legs


44


than shown in FIG.


1


. For example, instead of four support legs


44


, two of which contact the front surface


15


of the housing and two of which contact the back surface


17


of the housing, two support legs


44


may be used. For example, one support leg


44


may contact the front surface


15


while the other support leg


44


may contact the back surface


17


. Alternatively, one support leg


44


may contact a lateral surface


19


of the housing


12


while the other support leg


44


may contact the other lateral surface


19


of the housing


12


.




Each compressible socket


48


includes a conductive array


50


, such as conductive buttons, and location pin retention cavities


52


. The location pin retention cavities


52


are formed to align with the pin cavities


14


of the housing


12


. The conductive array


50


includes conductive elements that extend from a top surface


49


to a bottom surface


51


of the compressible socket


48


, such that an electrical connection may be established from an abutting printed circuit board (discussed below) to the flex circuit


54


.




The flex circuit


54


includes location pin retention cavities


56


, conductive arrays


58


(located at opposite ends of the flex circuit), such as conductive buttons, and a main body


60


. The flex circuit


54


is formed such that each conductive array


58


aligns with a corresponding conductive array of a compressible socket


48


, while the main body


60


of the flex circuit


54


may cover, among other components, the front surface


15


(or the back surface


17


) of the housing


12


. The location pin cavities


56


are formed to align with the pin cavities


14


of the housing


12


. The conductive array


58


includes conductive elements that connect with internal and external traces (not shown) formed on and within the flex circuit


54


. The traces connect conductive elements on a first conductive array


58


of the flex circuit to conductive elements on a second conductive array


58


of the flex circuit


54


. Thus, an electrical connection may be established from one conductive array


58


of the flex circuit


54


, to the other conductive array


58


of the flex circuit


54


.




In order to assemble the flex connector assembly


10


, the springs


34


are positioned within the spring cavities


16


of the housing


12


. As mentioned above, each spring


34


has a particular spring tension depending on the desired amount of compressibility between the conductive arrays


58


on the flex circuits


54


with the conductive arrays


50


on the compressible sockets


48


. Additionally, the location pins


36


are positioned within the pin cavities


14


of the housing


12


. Once the springs


34


and the location pins


36


are positioned within the housing


12


, the pressure plates


26


are placed within the pressure plate recesses


24


of the housing


12


. That is, one pressure plate


26


is positioned within one pressure plate recess


24


while another pressure plate


26


is positioned within the other pressure plate recess


24


. As the pressure plates


26


are positioned within the pressure plate recesses


24


, terminal ends of each spring


34


are positioned within the spring retention recesses


32


of the pressure plate


26


, while the location pins


36


extend through the location pin divots


30


. Each terminal end of each spring


34


is positioned within a spring retention recess


32


and abuts against the pressure plate


26


. That is, the springs


34


do not extend through the pressure plates


26


. Alternatively, however, the springs


34


may extend through the pressure plates


26


and abut against the main bodies


40


of the support plates


38


.




After the pressure plates


26


are positioned within the pressure plate recesses


24


, the A support plates


38


are positioned over the pressure plates


26


. Each support leg


44


of each support plate


38


is positioned within a support leg notch


28


as the retaining edge engagement member


46


of each support leg


44


is slid over the ramped surfaces


20


of two support leg retaining ramps


18


. As shown in

FIG. 1

, two complimentary support leg ramps


18


form a retaining feature for a support leg


44


. As a support leg


44


is slid over the ramped surfaces


20


, the support leg is retained by the complimentary support leg ramps


18


when the retaining edge engagement member


46


advances past the retaining edges


22


and hooks the retaining edges


22


. Thus, as the support legs


44


of one support plate


38


hook, snap into place, or are otherwise retained by, support leg retaining ramps


18


, the support plate


38


, through the retention of the retaining edge engagement member


46


by the support leg retaining ramps


18


, exerts a force toward the housing


12


, while the springs


34


exert a force into the pressure plate


26


, which in turn exerts a force into the support plate


38


. As support legs


44


of both support plates


38


are retained by the support leg retaining ramps, each spring


34


exerts pressure in the direction of reference line A (into the top support plate


38


), while simultaneously exerting a pressure in the direction of reference line B (into the bottom support plate


38


). Also, as the springs


34


exert pressure into the support plates


38


, the support plates


38


exert pressure toward the housing


12


. That is, the top support plate


38


exerts a force, denoted by reference line C, toward the housing


12


, while the bottom support plate


38


exerts a force, denoted by reference line D, toward the housing


12


. In other words, the support plates


38


resist the forces exerted by the spring


34


. The forces, or pressures, exerted by the springs


34


and the support plates


38


provide a static relationship within the flex connector assembly


10


. That is, the force exerted in the direction of reference line A is equal, but opposite, to the force exerted in the direction of reference line C. Similarly, the force exerted in the direction of reference line B is equal, but opposite, to the force exerted in the direction of reference line D. When the flex connector assembly


10


is fastened to two printed circuit boards (as described below), the outwardly exerted forces, denoted by reference lines A and B, provide compressive force between the conductive arrays


50


and the conductive array


58


.




Once the support plates


38


are positioned within the flex connector assembly


10


, the flex circuit


54


is positioned within the flex connector assembly


10


. The flex circuit


54


is positioned such that the location pin retention cavities


56


are positioned around, and retain, the location pins


36


, which extend from the location pin divots


42


of the support plates


38


. Thus, as shown in

FIG. 1

, the top support plate


38


is positioned under a conductive array


58


, while the bottom support plate


38


is positioned above another conductive array


58


of the flex circuit


54


(although it is to be understood that the orientation of the flex connector assembly


10


may be shifted longitudinally or laterally such that, for example, the bottom support plate


38


is positioned under another conductive array


58


). The two conductive arrays


58


are electrically connected through traces formed on and within the main body


60


, which wraps around the housing


12


, the pressure plates


26


and the support plates


38


. After the flex circuit


54


is positioned on the flex connector assembly


10


, one compressible socket


48


is positioned over one conductive array


58


of the flex circuit


54


, while another compressible socket


48


is positioned under another conductive array


58


of the flex circuit


54


. The conductive arrays


58


of the flex circuit contact the conductive arrays


50


of the compressible sockets


48


. Additionally, the location pin retention cavities


52


of the compressible sockets


48


align the compressible sockets


48


in relation to the flex circuit


54


. The retention pin cavities


52


and the location pins


36


may be formed such that an interference fit is formed between the retention pin cavities


52


and the location pins


36


. Thus, the retention pin cavities


52


may retain the location pins


36


such that the compressible sockets


48


are retained by the retention of the location pins


36


by the retention pin cavities


52


.





FIG. 2

illustrates an isometric view of a flex connector assembly


10


formed in accordance with an embodiment of the present invention.

FIG. 2

shows the flex connector assembly


10


fully assembled.





FIG. 3

illustrates a partially exploded view of a double flex connector assembly


100


formed in accordance with an embodiment of the present invention.

FIG. 4

illustrates an isometric view of a double flex connector assembly


100


formed in accordance with an embodiment of the present invention. The double flex connector assembly includes a housing


112


and a dual compressible socket


148


. As shown in

FIGS. 3 and 4

, one flex circuit


54


wraps around one side of the housing


112


, while another flex circuit


54


wraps around another side of the housing


112


. The double flex connector assembly


100


may be used when additional contact between printed circuit boards is needed. For example, if a conductive array


58


of the flex circuit


54


includes 240 contacts, a printed circuit board may need 480 points of contact. Thus, two flex circuits


54


may be utilized to accommodate the contact requirements.





FIG. 5

illustrates a partially exploded view of two printed circuit boards


200


in relation to a flex connector assembly


10


formed in accordance with an embodiment of the present invention.

FIG. 6

illustrates an isometric view of two printed circuit boards


200


connected through a flex connector assembly


10


. Each printed circuit board


200


includes fastener through-holes


206


that align with the location pins


36


. An insulated bolster plate, having fastener through-holes


208


is positioned over (or under) each printed circuit board


200


, such that the fastener through-holes


206


of the printed circuit boards


200


align with the fastener through-holes


208


of the bolster plates. The printed circuit boards


200


sandwich the flex connector assembly


10


. Electrical contacts (not shown), such as Land Grid Array (LGA) pads, located on a printed circuit board


200


contact the conductive array


50


on a compressible socket


48


. In order to compress the circuit boards


200


into the compressible sockets


48


, and consequently the flex circuit


54


, fasteners


204


, such as flat head screws, are inserted into the fastener through-holes


208


and


206


, such that the fasteners


204


are retained by the fastener retention cavities


37


of the location pins


36


. The fasteners


204


are fastened into the fastener retention cavities


37


, such as by screwing the fasteners


204


into the fastener retention cavities


37


, until the desired amount of compression is achieved. Because the flex connector assembly


10


is preloaded due to the inclusion of the springs


34


within the flex connector assembly


10


, a relatively small amount of compressive force is used to fasten the printed circuit board


200


to the flex connector assembly


10


through the fasteners


204


. That is, the springs


34


, as discussed above, exert outwardly-directed forces (denoted by reference lines A and B) that act to push the conductive arrays


50


into the electrical contacts of the printed circuit boards


200


.




As the components of the flex connector assembly


10


are compressed together, an electrical path is established from one printed circuit board


200


to the other printed circuit board


200


. For example, an electrical signal may pass from electrical contacts on one printed circuit board


200


to the conductive array


50


of a first compressible socket


48


. The electrical signal then may pass from the conductive array


50


of the first compressible socket


48


to a first conductive array


58


of the flex circuit


54


. The electrical signal may then pass from the first conductive array


58


to traces on or within the flex circuit


54


, at which point the electrical signal passes from the traces to the second conductive array


58


of the flex circuit


54


. Then, the electrical signal may pass from the second conductive array


58


of the flex circuit


54


to the second compressible socket


48


. Because the second compressible socket


48


is compressed against electrical contacts on the second printed circuit board


200


, the electrical signal may then pass from the second compressible socket


48


to the second printed circuit board


200


. The electrical path from the first printed circuit board


200


to the second printed circuit board


200


travels around the flex connector assembly


10


, as opposed to through the flex connector assembly. That is, instead of traveling through the springs


34


and location pins


36


, the electrical signals travel over and through the main body of the flex circuit


54


(as opposed to the components that the flex circuit


54


covers). While

FIGS. 5 and 6

show two printed circuit boards


200


connected through the flex connector assembly


10


, the flex connector assembly


100


connects two printed circuit boards in a similar fashion.





FIG. 7

illustrates an exploded view of a flex connector assembly


300


formed in accordance with an embodiment of the present invention. The flex connector assembly


300


includes support member


328


, housing


312


and spring caps


326


. The housing


312


includes support leg retaining features


321


. Each support leg retaining feature


321


includes a channel


320


and an engagement member reception passage


324


having an engagement edge


325


. Each spring cap


326


is positioned within a cavity


327


of the support member


328


. The connector assembly


300


is assembled and functions similar to the connector assembly


10


.




Each support member


328


includes support legs


330


configured to be received and retained by support leg retaining features


321


. Each support leg


330


includes an engagement member


332


having a ramped surface and an engagement edge


334


. Each engagement member


332


is configured to be received within an engagement member reception passage


324


formed on or within the housing


312


. As the engagement member


332


passes through the engagement member reception passage


324


, the support leg


330


, and therefore the engagement member


332


, is slidably received and retained within the channel


320


. As the engagement member


332


passes through the engagement member reception passage


324


, the engagement edge


334


of the engagement member


332


contacts and latches, hooks, or otherwise catches the edge


325


of the engagement member reception passage


324


. In this way, the housing


312


may retain the support member


328


.




Thus, embodiments of the present invention provide for a board-to-board connector that is capable of connecting printed circuit boards with sufficient clearance between the printed circuit boards, while maintaining reasonably high frequency transmission between the two printed circuit boards. Embodiments of the present invention provide a board-to-board flex connector that may span larger distances than previous board-to-board flex connectors. The greater distance between circuit boards allows for larger components to be positioned on and between the circuit boards.




While the invention has been described with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.



Claims
  • 1. A flex connector assembly for connecting circuit boards, comprising:a housing having opposite top and bottom surfaces and at least one cavity extending from said top surface to said bottom surface; a biasing element located within said cavity along an axis, said biasing element configured to exert an axial force substantially parallel to said axis and directed from an interior of said cavity toward said top surface and said bottom surface; at least one pressure support member extending over one of said top and bottom surfaces, said pressure support member exerting an axial force on said biasing element directed from an exterior of said cavity toward one of said top and bottom surfaces; at least one flex circuit having a flex array extending over said pressure support member; and at least one compressible socket having a socket array overlapping said at least one flex circuit, said biasing element urging said flex array and said socket array onto one another.
  • 2. The flex connector assembly of claim 1, further comprising a first printed circuit board having electrical contacts compressed into said socket array.
  • 3. The flex connector assembly of claim 1, wherein:said at least one compressible socket includes first and second compressible sockets corresponding to said top and bottom surfaces; said flex array includes a first flex array and a second flex array corresponding to said first and second compressible sockets, respectively; and said first and second socket arrays being configured to be compressed into electrical contacts of first and second printed circuit boards, respectively.
  • 4. The flex connector assembly of claim 1 further including at least one location pin extending outwardly from said housing, said at least one location pin having a fastener retention cavity that retains a fastener, said fastener acting to compress said biasing element along said axis when a printed circuit board is coupled to said compressible socket.
  • 5. The flex connector assembly of claim 1 wherein said flex circuit includes a main body, a first flex array and a second flex array, said first and second flex arrays being located proximate said top and bottom surfaces of said main body, said flex circuit wrapping around said housing and said at least one pressure support member such that said first flex array is engaged to a first socket array and said second flex array is engaged to a second socket array.
  • 6. The flex connector assembly of claim 1, wherein said flex connector assembly provides an electrical connection between two printed circuit boards.
  • 7. The flex connector assembly of claim 1, wherein said at least one flex circuit includes two flex circuits.
  • 8. The flex connector assembly of claim 1, wherein said pressure support member includes a pressure plate and a support plate, said pressure plate retaining a terminal end of said biasing element, and said support plate having support legs that are retained by support leg retaining features on said housing.
  • 9. The flex connector assembly of claim 8, wherein said support leg retaining features include ramped surfaces and retaining edges.
  • 10. A system for connecting two circuit boards, comprising:a first circuit board having a first set of electrical contacts; a second circuit board having a second set of electrical contacts; and a board-to-board flex connector comprising: a housing having a top surface, a bottom surface and at least one longitudinally extending cavity extending between said top surface and said bottom surface; a preloaded spring in said cavity, said spring exerting a longitudinal force through said top and bottom surfaces of said housing; at least one pressure support member located at one of said top and bottom surfaces, said pressure support member exerting a longitudinal force on said preloaded spring; at least one flex circuit having a flex array arranged on one of said top and bottom surfaces; and at least one compressible socket having a socket array overlapping said at least one flex circuit, said preloaded spring engaging said flex array and said socket array to one another.
  • 11. The system of claim 10, wherein:said at least one compressible socket includes first and second compressible sockets corresponding to said top and bottom surfaces; said flex array includes a first flex array and a second flex array corresponding to said first and second compressible sockets, respectively; and said first and second socket arrays are configured to be compressed into electrical contacts of first and second printed circuit boards, respectively.
  • 12. The system of claim 10, wherein said pressure support member includes a pressure plate and a support plate, said pressure plate retaining a terminal end of said spring, and said support plate having support legs that are retained by support leg retaining features on said housing.
  • 13. The flex connector assembly of claim 10 wherein said board-to-board flex connector further comprises two location pins extending outwardly from said board-to-board flex connector, said location pins having fastener retention cavities, each of said fastener retention cavities retaining a fastener, said fasteners compressing said spring when said first and second printed circuit boards are coupled to said board-to-board flex connector.
  • 14. The flex connector assembly of claim 10, wherein said at least one flex circuit includes two flex circuits.
  • 15. The system of claim 10, wherein said first and second pressure support members each includes a pressure plate and a support plate, said pressure plate retaining terminal ends of said springs, and said support plate having support legs that are retained by support leg retaining features on said housing.
  • 16. The flex connector assembly of claim 15, wherein said support leg retaining features include ramped surfaces and retaining edges.
  • 17. A flex connector assembly, comprising:a housing having two longitudinal cavities therein extending between opposite first and second ends of said housing; a preloaded spring in each of said longitudinal cavities, each of said springs configured to exert a longitudinal force from said first and second ends of said housing; a first pressure support member located on said first end of said housing, and a second pressure support member located on said second end of said housing, said first and second pressure support members mounted on said first and second ends resisting said longitudinal force; first and second compressible sockets arranged proximate said first and second ends, said first compressible socket having a first socket array and said second compressible socket having a second socket array; and at least one flex circuit having a main body, a first flex array located at one end of said main body and a second flex array located at another end of said main body, said first and second flex arrays being electrically connected through traces located on said flex circuit, said longitudinal force engaging said first flex array into contact with said first socket array to form an electrical path therebetween, said longitudinal force engaging said second flex array into contact with said second socket array to form an electrical path therebetween, said first socket array being configured to be compressed into contacts on a first circuit board, and said second socket array being configured to be compressed into contacts on a second printed circuit board.
  • 18. The flex connector assembly of claim 17 further comprising two locating pins extending outwardly from said housing, said locating pins having fastener retention cavities, each of said fastener retention cavities retaining a fastener configured to compress first and second circuit boards in toward said housing.
  • 19. The system of claim 17, wherein said first and second pressure support members each includes a pressure plate and a support plate, said pressure plate retaining terminal ends of said springs, and said support plate having support legs that are retained by support leg retaining features on said housing.
  • 20. The flex connector assembly of claim 19, wherein said support leg retaining features include ramped surfaces and retaining edges.
  • 21. A connector for connecting a first circuit board and a second circuit board, said connector comprising:a housing having a first end surface, a second end surface opposite said first end surface, and a cavity axially extending between said first and second end surfaces; a bias element situated within said cavity; a support plate retained to said housing and extending over one of said first end second end surfaces, said support plate contacting said bias element and loading said bias element within said cavity when said support plate is retained to said housing, thereby producing an axial biasing force on said support plate; at least one flex circuit having a flex array disposed over said support plate such that said support plate is positioned between said housing and said flex circuit; and at least one socket disposed over said flex circuit such that said flex circuit is positioned between said support plate and said socket, said socket having a socket array overlapping said flex circuit, said socket positionable along said axis to further load said bias element as said socket is engaged to one of the circuit boards.
  • 22. A connector in accordance with claim 21 further comprising a pressure plate positioned between said bias element and said support plate.
  • 23. A connector in accordance with claim 21 further comprising a location pin extending through said housing for locating said connector with respect to the first and second circuit boards.
  • 24. A connector for connecting a first circuit board and a second circuit board, said connector comprising:a housing having a first end surface, a second end surface opposite said first end surface, and a pair of cavities axially extending between said first and second end surfaces and approximately parallel to one another; a pair of spring elements, each of said spring elements situated in a respective one of said cavities; a pair of support plates retained to said housing, each of said pair of support plates extending over one of said first end second end surfaces, said support plates contacting said spring elements and compressing said spring elements within said cavities, thereby producing an axial biasing force on each of said pair of support plates; a flex circuit mounted to said body, said flex circuit having a body and first and second flex arrays extending from opposite ends of said body, said first and second flex arrays disposed over a respective one of said first and second support plates; and a pair of sockets mounted to said flex circuit, each of said sockets disposed over a respective one of said first and second flex arrays and each of said sockets including a socket array overlapping said flex circuit; wherein said sockets are movable relative to said housing to further compress said spring elements within said cavities when the connector is positioned between the first and second circuit boards, thereby ensuring a normal contact force between said sockets and the first and second circuit boards.
  • 25. A connector in accordance with claim 24 further comprising a pair of location pins extending through said housing proximate said spring elements, said location pins configured to be secured to the first and second circuit boards with a fastener.
  • 26. A connector in accordance with claim 25 further comprising a first fastener extending though the first circuit board and engaging one end of a location pin, and a second fastener extending through the second board and engaging a second end of said location pin, said fasteners compressing said pair of spring elements as said fasteners are secured to said location pin.
  • 27. A connector for connecting a first printed circuit board and a second printed circuit board, said connector comprising:a housing having a first end surface, a second end surface opposite said first end surface, and at least one cavity extending between said first and second end surfaces along an axis substantially perpendicular to said first end surface and said second end surface; a bias element situated within said at least one cavity and having opposite ends; a pair of support plates retained to said housing, each of said support plates extending over a respective one of said first and second end surfaces, each of said support plates contacting a respective one of said ends of said bias element and compressing said bias element therebetween, thereby producing an axial biasing force on each of said support plates substantially parallel to said axis; at least one flex circuit having a first flex array and an second flex array electrically connected thereto, said flex circuit coupled to said support plate, each of said support plates being positioned between said housing and a respective one of said flex arrays; and a pair of sockets, each of said sockets coupled to a respective one of said pair of support plates wherein said first and second flex arrays are positioned between a respective one of said support plates and a respective one of said sockets, each of said pair of sockets having a socket array overlapping a respective one of said flex arrays, said sockets depressible relative to said housing to further compress said bias elements when said connector is coupled between said circuit boards.
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Entry
Portions of Intercon Systems website (www.interconsystems.com).