Boost fuel enricher

Information

  • Patent Grant
  • 6786208
  • Patent Number
    6,786,208
  • Date Filed
    Tuesday, June 10, 2003
    21 years ago
  • Date Issued
    Tuesday, September 7, 2004
    19 years ago
Abstract
The boost fuel enricher is used with internal combustion engines, either carbureted or fuel-injected, that are equipped with compressors, i.e., turbocharged or supercharged, in order to enrich the air/fuel ratio when the engine is under boost. The boost fuel enricher is a diaphragm pressure valve with an adjustable throat. The diaphragm is subject to atmospheric pressure on one side, and senses inlet air pressure in the air intake passage on the other side. When inlet air pressure exceeds atmospheric pressure, the valve opens to admit additional air-fuel mixture into the air intake passage through a venturi in the air intake passage. The throat is made adjustable by sliding block valves in the fuel passage.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to boost fuel enrichers used in internal combustion engines equipped with a turbocharger or supercharger. More specifically, the enricher is a device which is usable in carbureted or fuel injected engines with a boost pressure from a turbocharger or supercharger in a blow-through configuration, and which mechanically bypasses more fuel into the air-fuel mixture in order to avoid lean operation.




2. Description of the Related Art




A naturally aspirated internal combustion engine has a volumetric efficiency which is less than 100%. In order to compensate for this problem, many vehicles are equipped with a compressor in the form of a supercharger, in which the compressor is driven either directly by the crankshaft or indirectly by a belt and pulley, or in the form of a turbocharger, in which the compressor is mounted on the same shaft as a turbine driven by the engine's exhaust gases. The compressor enables a greater density of air to enter the engines cylinders through the intake manifold. The greater density of air in the cylinders permits more complete combustion of the fuel, and a greater mass of gas pushing against the piston, thereby generating more horsepower.




However, one problem associated with supercharged and turbocharged engines is proper adjustment of the air/fuel ratio. In a naturally aspirated engine, a vacuum develops in the intake manifold. When the throttle is opened, air at atmospheric pressure enters the intake manifold to fill the vacuum. The stoichiometric air/fuel ratio is about 14.5:1. The fuel system in a naturally aspirated engine is designed to deliver fuel at a slightly richer ratio under load, about 12:1 to 13:1.




In a supercharged or turbocharged engine, however, the air in the intake manifold is more dense, with pressures often greater than atmospheric. The boost pressure is often defined as the difference between barometric pressure and the pressure in the intake manifold in a supercharged or turbocharged engine. The boost pressure in an automobile designed for ordinary highway use often reaches a pressure of 8-10 psi of boost. Unless a greater quantity of fuel is added to the air/fuel mixture than would be provided in a naturally aspirated engine, the engine may run lean, leading to detonation. In a street machine, detonation can result in damage to the piston, rings, head gasket and other components. In a racing vehicle, which may use aluminum rods and pistons, detonation may result in more sever damage, such as a broken rod and resultant damage to the crankshaft and cylinder walls.




In modern fuel injection engines, this problem is usually addressed by the mass air flow sensor and the electronic engine control, which controls the frequency and duration of the injection pulses according to the quantity of air sensed by the mass air flow sensor. Many engines also have a knock sensor, which may also signal the electronic engine control to increase fuel injection when knock indicative of detonation is sensed. Some fuel injection engines run with little or no modification with a supercharger or turbocharger. Other fuel injection systems require pressure or temperature sensors, or are not programmed or mapped to handle boost pressures above atmospheric pressure, and therefore require chip replacement.




In any event, fuel injection systems frequently respond on the basis of historical data, i.e., the sensors do not respond dynamically to correct the condition sensed, but merely transmit the information to the electronic engine control where the information reported from multiple sensors is analyzed. Further, a response to sensor input may not be formulated immediately. The electronic engine control may have a delay built in to require that the sensor input be repeated over a predetermined time interval to eliminate spurious data before responding. Only then does the controller send an appropriate signal to an actuator or transducer to initiate corrective action, so that in electronic fuel injection systems, there may be a time lag in responding to high boost pressures in the intake manifold.




In carbureted engines, when a supercharger or turbocharger is added, usually a higher octane gasoline is selected to prevent detonation. Other measures include retarding spark ignition, enriching the air/fuel mixture, and cooling the intake charge by water injection or an intercooler. Enriching the fuel mixture usually involves increasing the size of the jets, changing the spring on the main power piston or metering rod, adjusting the idle screw, and other such measures. However, these measures can prove to be quite expensive. It is not unheard of for adjustments to the carburetor and fuel system of a racing car to cost into the five figure range, depending upon the fuel being used. Further, these adjustments cause the engine to run rich whether operated under a light or heavy load. P. Ganahl in


Street Supercharging


(CarTech, Inc., North Branch, Minn., 1999) describes several such adjustments at pp. 107-118.




Superchargers and turbochargers may be mounted in different configurations. In a “blow-through” configuration, the compressor is upstream from the carburetor, and blows dry air into the carburetor air horn. In a “draw-through” configuration, the compressor is mounted between the carburetor and the intake manifold, and draws an air-fuel mixture into the manifold. The draw-through configuration presents another problem when used with a carburetor designed for naturally aspirated engines.




As explained by H. MacInnes in Turbochargers, (The Berkley Publishing Group, New York, 1984) at pp. 54-55, a conventional carburetor has a passage extending from below the throttle plate to a power piston or diaphragm controlling a metering rod. When there is vacuum below the throttle plate, the power valve remains closed, but when the throttle plate is opened, the piston or metering rod opens to allow more fuel to enter the air horn. However, when the throttle is then partially released, as under cruise conditions, the power valve closes. In a draw-through configuration, this may result in the power valve closing while the engine is still under boost, resulting in detonation. MacInnes describes modifications to the power valve to avoid this problem, including plugging the passage and providing a separate passage from the power valve to the intake manifold, thereby bypassing the compressor. However, MacInnes points out that this only solves the problem of proper actuation of the power valve, and not adjusting the air/fuel ratio to the increased boost pressure provided by the compressor.




U.S. Pat. No. 4,241,711, issued Dec. 30, 1980 to C. A. Detwiller, describes a fuel control system which adjusts the response of the main metering rod according to the load in a draw-through turbocharger configuration. The system includes a device having a diaphragm which separates a control chamber connected to the intake manifold downstream from the compressor from a regulating chamber connected to the carburetor plenum between the throttle and the compressor. An output tube is connected between the regulating chamber and a vacuum regulator connected to the metering rod. A bias spring is normally set for a low vacuum output. Differential pressure between the control chamber and the regulating chamber controls the metering rod according to the load. However, this only addresses the power valve actuation problem, and does not address the problem of adjusting the air/fuel ratio to the boost pressure.




MacInnes also describes devices which are directed towards adjusting the air/fuel ratio according to the boost pressure in Turbochargers, supra, at pp. 55-58. One such device is a pressure switch connected to the intake manifold which operates a solenoid valve that opens when boost pressure exceeds a specified limit in order to inject additional fuel into the air horn. Another device described is a pressure activate fuel valve with a diaphragm that opens to admit more fuel to the air horn, the fuel valve sensing pressure in the intake manifold downstream from the compressor. MacInnes also describes an arrangement used with a progressive or multibarrel carburetor in which the secondaries open only when the engine is supercharged to enrich the air/fuel mixture.




U.S. Pat. No. 4,558,680, issued Dec. 17, 1985, shows a system for a blow-through turbocharger with an air diaphragm valve having one chamber connected to the intake passage upstream of the carburetor, and the other chamber connected below the throttle valve, the diaphragm operating a needle valve controlling flow between the air cleaner and an air bleed in the carburetor. The conduit between the air diaphragm valve and the intake manifold has a check valve and a bleed to the atmosphere. When the vehicle is under load, the pressure differential between the air horn and the intake manifold opens the needle valve to supply a rich air/fuel mixture. Otherwise the valve is closed to lean the mixture.




U.S. Pat. No. 4,658,798, issued Apr. 21, 1987 to Yogo et al. describes a turbocharger control system adapted for either a blow-through or a draw-through configuration. The Yogo patent describes a device for providing a lean air/fuel mixture when pressure in the intake manifold exceeds a predetermined limit. The device described by Yogo is essentially designed for smoothing transitions when a predetermined pressure limit is exceeded in the intake manifold.




There is a need for a boost fuel enricher which operates mechanically to enrich the air/fuel mixture when an engine is under boost pressure in order to provide a dynamic, continuous adjustment of the air/fuel mixture.




None of the above inventions and patents, taken either singly or in combination, is seen to describe the instant invention as claimed. Thus a boost fuel enricher solving the aforementioned problems is desired.




SUMMARY OF THE INVENTION




The boost fuel enricher is used with internal combustion engines, either carbureted or fuel-injected, that are equipped with compressors, i.e., turbocharged or supercharged, in order to enrich the air/fuel ratio when the engine is under boost. The boost fuel enricher is a diaphragm pressure valve. The diaphragm is subject to atmospheric pressure on one side, and senses inlet air pressure in the air intake passage on the other side. When inlet air pressure exceeds atmospheric pressure, the valve opens to admit additional air-fuel mixture into the air intake passage through a venturi in the air intake passage.




The valve has an adjustable or variable throat to meter the additional fuel within a range required by the desired boost pressure.




In a carbureted engine, the air intake passage includes the carburetor air horn with a venturi defined therein. Boost pressure is assumed to be the air intake pressure communicated through the carburetor bowl vent tube to the carburetor fuel bowl. From the fuel bowl the air intake pressure is communicated to the inlet of the fuel enricher. When air intake pressure exceeds atmospheric pressure, the valve opens and the air-fuel mixture exits the valve through a conduit which discharges into the venturi of the carburetor air horn.




In a fuel injected engine, a venturi, which may be either an auxiliary venturi or a carburetor body modified by plugging the main jets, idle jets, and other orifices, is placed in the air intake passage either between the compressor and the throttle body, or between the intercooler and the throttle body. In the case of an auxiliary venturi, the fuel enricher has its inlet connected to a regulator attached to the fuel pump, the regulator keeping the pressure at about 1 psig above the boost pressure. In the case of the modified carburetor body, the fuel enricher has its inlet connected to the fuel bowl of the carburetor body and its outlet connected to a discharge tube in the venturi throat, fuel being supplied to the fuel bowl from the fuel pump after being regulated down to about 3.0 to 8.0 psi above the boost pressure.




Accordingly, it is a principal object of the invention to provide a boost fuel enricher for enriching the air/fuel mixture of an engine under boost from a turbocharger or supercharger in order to prevent damage to the engine from a lean air/fuel mixture.




It is another object of the invention is to provide a boost fuel enricher which enriches the air/fuel mixture in an engine under boost by a mechanically operated valve in order to provide and enriched air/fuel mixture dynamically for improved efficiency.




It is a further object of the invention to provide a boost fuel enricher which utilizes the venturi principle to meter the additional fuel required to enrich the air/fuel mixture in an engine under boost from a supercharger or turbocharger.




Still another object of the invention is to provide a boost fuel enricher that is capable of enriching a carbureted or fuel-injected internal combustion engine.




It is an object of the invention to provide improved elements and arrangements thereof for the purposes described which is inexpensive, dependable and fully effective in accomplishing its intended purposes.




These and other objects of the present invention will become readily apparent upon further review of the following specification and drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1A

shows an environmental, plan view of a boost fuel enricher according to the present invention in a carbureted internal combustion engine.





FIG. 1B

shows a diagrammatic view of a boost fuel enricher according to the present invention in a carbureted internal combustion engine.





FIG. 2

is an environmental plan view of a boost fuel enricher according to the present invention installed in a fuel-injected engine.





FIG. 3

is a perspective view of a boost fuel enricher according to the present invention fully assembled.





FIG. 4

is an exploded perspective view of the boost fuel enricher according to the present invention.





FIG. 5

is a perspective view of the metering block of the boost fuel enricher according to the present invention.





FIG. 6

is a section view along lines


6





6


of

FIG. 1B

showing the piston in a closed position.





FIG. 7

is a section view similar to

FIG. 6

with the piston in an open position.





FIG. 8

is a chart of boost pressure versus flow factor for calibrating the sliding valves of the flow enricher.











Similar reference characters denote corresponding features consistently throughout the attached drawings.




DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention is a boost fuel enricher usable in carbureted or fuel injected internal combustion engines that are equipped with air inlet compressors.

FIG. 1A

shows a plan view of a carbureted engine


10


including a boost fuel enricher


100


mounted on the firewall


12


with a support bracket


14


. In the configuration shown in

FIG. 1A

, the engine is turbocharged in a blow-through configuration.




In this type of engine, air enters the engine first through an air filter


16


(shown diagrammatically), then enters the compressor


18


through conduit


20


. The air then enters an optional intercooler


22


(used in some engines to further boost performance) through inlet line


24


.




The compressor


18


in this case is driven by a turbine


26


, which is powered by the exhaust that exits the exhaust manifold


28


and passes to the turbine


26


via conduit


30


. Compressor


18


is mounted on the same shaft as turbine


26


, so that the compressor


18


is directly driven by the turbine


26


.




The air then leaves the optional intercooler


22


through conduit


32


enters the dual carburetors


34


(in a blow-through turbocharger, the air may pass through a plenum before entering the carburetor air horn, the plenum not being shown for clarity), where the air mixes with fuel from the carburetor, as well as with the supplemental fuel provided by the fuel boost enricher


100


through supplemental fuel lines.


36


. (The inlet line to the fuel enricher


100


is not shown in

FIG. 1A

for clarity in the drawings). The fuel-air mixture enters the engine cylinders through the intake manifold runners at


12


. It is noted that two carburetors are shown, but the boost fuel enricher can be used with a single carburetor, and that the carburetor


34


may be a single barrel, two-barrel or four-barrel carburetor.





FIG. 1B

shows a diagrammatic view of the boost fuel enricher


100


connected to a carburetor


34


. In the drawing, only those carburetor components required for an understanding of the present invention are shown, the idle circuit, power circuit, accelerator pump; floats, etc. being omitted for clarity. The carburetor fuel bowl


38


contains fuel


40


provided by a fuel pump (not shown). The fuel


40


passes through a main jet


42


to the main well


44


and passes through a discharge tube


46


and enters the throat of a venturi


48


defined in the air horn


50


of the carburetor


34


. Air from the entrance of the air horn


50


passes through orifices defined in a main air bleed tube


52


and atomizes the fuel


40


as it passes through the discharge tube


46


. Air is directed through a bowl vent tube


54


to the fuel bowl


38


.




Air enters the carburetor air horn


50


. The velocity of air increases as it passes through the venturi


48


, producing a pressure drop and drawing fuel from the discharge tube


46


in proportion to the pressure drop. Venting the fuel bowl


38


to the mouth of the air horn


50


through the bowl vent


54


ensures a pressure drop between the fuel bowl


38


and the venturi


48


. The flow of air through the air horn


50


is controlled by the throttle valve


56


in the usual fashion. The air/fuel mixture exits the carburetor


34


at air horn outlet


58


.




Fuel boost enricher


100


draws fuel


40


from the carburetor fuel bowl


38


at fuel outlet


60


, the fuel


40


passing through fuel line


62


under system pressure in the carburetor fuel bowl


38


. In the blow-through configuration shown in

FIG. 1A

, this system pressure results primarily air pressure provided by the compressor


18


through bowl vent tube


54


, and the resultant pressure exerted on the fuel


40


. The fuel enters the enricher


100


at inlet connection


102


. Fuel outlet


60


is an appropriate fitting installed in the fuel bowl drain hole, if the carburetor is so equipped; otherwise, a passage may be formed at the base of the fuel bowl


38


for this purpose.




The fuel enricher


100


houses a valve, as described below, which releases a metered volume of fuel through outlet port


104


, and optionally through outlet port


106


, in response to boost pressure. The additional fuel passes through conduit


66


, check valve


68


, and is discharged through enricher discharge tube


70


into the venturi


48


, thereby enriching the air/fuel mixture blown through the carburetor.




If the boost fuel enricher


100


supplies supplemental fuel to a single barrel carburetor, outlet


106


can be provided with a cap to close an alternative outlet connection used with two barrel carburetors. Conversely, if the engine is equipped with a two barrel carburetor, or dual single barrel carburetors, as in

FIG. 1A

, the cap can be removed to permit the boost fuel enricher


100


to supply the supplemental fuel to the second barrel or second carburetor. If the fuel enricher


100


is used with a four barrel carburetor, a T-fitting can be placed in the outlet fuel lines to supply the additional barrels.




It is noted that the boost fuel enricher


100


can be mounted at any suitable location within the engine compartment, including a support plate that extends from the carburetor structure (not shown), or can be made integral with the carburetor.





FIG. 2

shows a block diagram of a fuel-injected engine equipped with the boost fuel enricher


100


of the present invention. Air enters the engine through the air cleaner


16


and is compressed in compressor


18


, which may be either a supercharger or turbocharger. The compressed air is optionally cooled by intercooler


22


and enters an auxiliary venturi


72


. Auxiliary venturi


72


may be a carburetor body similar to carburetor


34


of

FIG. 1B

, but with the throttle valve


56


removed, and with the idle jets and main jets plugged. The auxiliary venturi


72


has a fuel bowl connected to the fuel tank by a fuel line, fuel pressure to the auxiliary fuel bowl being regulated to about 3.0 to 8.0 psi above the boost or operating pressure. Boost fuel enricher


100


is otherwise attached to the auxiliary venturi


72


in the same manner that the fuel enricher


100


is attached to carburetor


34


in

FIG. 1B

, i.e., a fuel outlet


104


is connected to a discharge orifice


70


in the venturi, so that additional fuel is metered into the airflow when the pressure of the air provided by the compressor


18


exceeds atmospheric pressure.




Airflow from the auxiliary venturi


72


enters the throttle body


74


and is conveyed to the intake manifold


82


, most often through a plenum


76


. With port fuel injection, the fuel injectors


78


may be mounted in the intake manifold


82


or directly in the cylinders


80


.




As shown in

FIG. 3

, the fuel enricher


100


has a housing including an inlet or base plate


108


, on which is mounted a lower housing


110


and an upper housing


112


. Referring to

Fig. 4

, the upper housing


112


forms an enclosure for a spring-biased diaphragm and piston assembly, and the lower housing


110


forms an assembly for a metering block.




In particular, the upper housing


112


includes cover plate


114


, chamber plate


116


, gasket


118


, diaphragm


120


with integral piston


122


, and spacer plates


124


. Spring


126


is disposed between cover plate


114


and diaphragm


120


, bearing against the head of integral piston


122


and extending through a bore


115


defined in chamber plate


116


. Spring


126


biases integral piston


122


downward.




Referring to

FIGS. 4 and 5

, the lower housing


110


includes a metering block


136


mounted on inlet plate


108


. Metering block has a piston bore


138


defined vertically and dimensioned for receiving integral piston


122


. Pressure equalizer channels


140


are disposed parallel to and laterally spaced from piston bore


138


. Integral piston


122


extends through a spacer bore


134


defined in spacer plates and into piston bore


138


.




Metering block


136


has a fuel passage


142


extending laterally through the block


136


and intersecting piston bore


138


, but not pressure equalizer channels


140


. Fuel passage


142


is generally rectangular in shape, and communicates with fuel outlets


104


and


106


at opposite ends. Piston bore


138


extends through the floor of fuel passage


142


, and communicates with fuel inlet


102


. As shown in

FIG. 4

, the fuel outlets


104


and


106


(only outlet


106


is shown in

FIG. 4

, outlet


104


being symmetrical) are mounted on outlet plates


144


, which are attached to opposite ends of the metering block with an intervening gasket


146


.




The opposite ends of fuel passage


142


are wider than the central portion of the passage


142


, having a recess defined in the end of the passage


142


in order to receive a rectangular sliding block valve


148


(only one shown in

FIG. 4

, the opposite end of the block


136


being symmetrical) which has a height only slightly less than the height of fuel passage


142


, but a width which is much narrower than the width of fuel passage


142


. Bores


150


are located above and below the passage on opposite sides of the sliding block valves


148


. Adjustment screws


152


are threaded into internally threaded bores in sliding valve adjustment plate


154


and through gasket


156


and bores


150


on opposite sides of the metering block


136


to bear against sliding valves


148


and thereby determine the degree of restriction of the cross-sectional area of the fuel passage


142


adjacent the outlets


104


and


106


based upon the boost pressure desired, as described below. The sliding valves


148


are adjustable to leave the area of the fuel passage


142


substantially unrestricted, or may be moved into the fuel passage


142


to substantially restrict the flow of fuel through the enricher


100


. Sealing plates


158


are clamped together on opposite sides of the enricher


100


, being separated from the sliding valve adjustment plates


154


by gaskets


160


. The sealing plates


158


prevent further adjustment of the sliding valves


148


after assembly of the enricher


100


.





FIG. 6

is a sectional view of the flow enricher


100


with the valve in the closed position. Since boost pressure in the fuel bowl


38


is at or below atmospheric pressure, spring


126


is expanded, forcing the integral piston


122


down to seat against the floor of fuel passage


142


, thereby blocking the flow of fuel through the enricher


100


.





FIG. 7

is a similar view, but with the valve open. Since pressure in the fuel bowl


38


is above atmospheric pressure, gas in the fuel bowl


38


is forced through the inlet and bears against the bottom of the integral piston


122


, and also is carried through the equalizer channels to bear against the bottom surface of the diaphragm


120


, thereby compressing the spring


126


and raising the integral piston


122


, thereby opening fuel passage


142


for the flow of fuel through the enricher


100


.




The procedure for calibrating the boost fuel enricher


100


will now be explained with reference to FIG.


8


. Essentially, the problem encountered with using a supercharger or turbocharger with a carburetor designed for a naturally aspirated engine is that the carburetor is built for a limited airflow and the size of the main jets is limited to meter fuel for the maximum anticipated airflow at atmospheric pressure. The boost fuel enricher is designed to supplement the area of the main jets under conditions of increased airflow mass when operating under boost. The increased percentage flow of fuel for any desired boost pressure can be calculated from the following three equations:






(


T




2




/T




1


)=(


P




2




/P




1


)


0.283


  (1)






where T is temperature, P is pressure, the subscript “1” refers to air before compression, and the subscript “2” refers to air after compression (equation [1] assumes an adiabatic efficiency of 100%);






(


T




2




−T




1


)/0.60=change in temperature   (2)






assuming 60% efficiency of the compressor (in the real world, compressor efficiency is only about 70%; equation [2] conservatively corrects the temperature change for a compressor efficiency of 60%); and






(


n




2




/n




1


)=(


P




2




/P




1


)*(


T




1




/T




2


)  (3)






where n is the mass of the air.




Where an intercooler is used, equation 2 must be modified to account for the intercooler efficiency. For example, assuming the intercooler has an efficiency of 70%, equation 2 is modified as follows:






((


T




2




−T




1


)/(0.60)*(1−0.70)=change in temperature   (4)






A representative nomogram generated from the above equations is shown in FIG.


8


. In order to calibrate the sliding valves


148


, the technician determines the cross-sectional area of all of the main jets in the carburetor. The maximum desired boost pressure is located on the nomogram, and the increased percentage of fuel flow is determined from line


170


if no intercooler is used, or from line


172


if an intercooler is used. It is then a simple matter to determine the desired cross-sectional area of fuel passage


142


required to produce this additional fuel flow. From the cross-sectional area of the fuel passage


142


, the height of the sliding valve


148


, and the number of turns per inch of the sliding valve adjustment screws


152


, the number of turns of the adjustment screws


152


to reduce the cross-sectional area of fuel passage


142


to the desired cross-sectional area may be determined.




The adjustment screws


152


on the side of the enricher


100


having the recess defined in the end of the fuel passage are loosened, and the screws


152


on the opposite side are tightened to fully retract the sliding valves


148


into the recess, whereupon the original screws


152


are tightened. Then the screws


152


on the side opposite the recess are loosened, and the screws


152


on the recess side are turned by the calculated number of turns required. Finally, the screws


152


on the side opposite the recess are tightened. Fuel flow can be measured. Any additional adjustment should require only 3-5% correction. The sealing plates


158


may then be reinstalled.




The bias spring adjustment screw


128


need only be adjusted to open the diaphragm valve when atmospheric pressure in the fuel bowl


38


is exceeded by the desired boost, e.g., 1 p.s.i.g.




It is to be understood that the present invention is not limited to the embodiments described above, but encompasses any and all embodiments within the scope of the following claims.



Claims
  • 1. A boost fuel enricher for use with an internal combustion engine equipped with an inlet air compressor, the boost fuel enricher comprising:a valve housing having a fuel inlet, a fuel outlet, and a fuel passage defined between the fuel inlet and the fuel outlet, the fuel passage having a cross-sectional area defining a throat of the valve housing; a diaphragm valve with an integral piston disposed within said valve housing; a spring disposed within said valve housing and bearing against said diaphragm, the spring biasing said integral piston into the fuel passage in order to block fluid flow between the fuel inlet and the fuel outlet; a discharge tube connected to said fuel outlet; wherein the valve housing has a vent hole defined therein subjecting one side of said diaphragm to atmospheric pressure; wherein said fuel inlet is adapted for connection to a fuel bowl vented to air intake pressure in the engine; and wherein said discharge tube is adapted for connection to a venturi disposed in an intake air passage of the engine, said spring being biased to raise the integral piston in the fuel passage in order to permit fuel to flow through the valve housing and discharge into the venturi when pressure at the fuel inlet exceeds atmospheric pressure.
  • 2. The boost fuel enricher according to claim 1, further comprising a pair of pressure equalizer channels defined in said valve housing and extending between said fuel inlet and a surface of said diaphragm opposite the side subjected to atmospheric pressure.
  • 3. The boost fuel enricher according to claim 1, wherein said fuel passage has a recess defined therein, the boost fuel enricher further comprising a sliding block valve disposed in the recess and slidable into the fuel passage, whereby the throat of the valve housing is adjustable in area.
  • 4. The boost fuel enricher according to claim 1, wherein said discharge tube is adapted for insertion into the venturi of a carbureted internal combustion engine.
  • 5. The boost fuel enricher according to claim 1, further comprising an auxiliary venturi adapted for insertion into the intake air passage of a fuel injected engine, said discharge tube being inserted into the auxiliary venturi.
  • 6. A boost fuel enricher in combination with a carburetor adapted for attachment to an internal combustion engine having a compressor for applying a boost pressure to the engine, the boost fuel enricher comprising:a carburetor having an air horn, a mouth defining an entrance to the air horn, a venturi defined in the air horn, a fuel bowl, a discharge tube connecting the fuel bowl to the venturi, and a bowl vent tube connected between the mouth of the air horn and the fuel bowl; a valve housing having a fuel inlet, a fuel outlet, and a fuel passage defined between the fuel inlet and the fuel outlet, the fuel passage having a cross-sectional area defining a throat of the valve housing; a diaphragm valve with an integral piston disposed within said valve housing; a spring disposed within said valve housing and bearing against said diaphragm, the spring biasing said integral piston into the fuel passage in order to block fluid flow between the fuel inlet and the fuel outlet; a discharge tube connected to said fuel outlet; wherein the valve housing has a vent hole defined therein subjecting one side of said diaphragm to atmospheric pressure; wherein said fuel inlet is connected to the fuel bowl of said carburetor; and wherein said discharge tube is connected to the venturi of said carburetor, said spring being biased to raise the integral piston in the fuel passage in order to permit fuel to flow through the valve housing and discharge into the venturi when pressure in the fuel bowl exceeds atmospheric pressure.
  • 7. The boost fuel enricher according to claim 6, further comprising a pair of pressure equalizer channels defined in said valve housing and extending between said fuel inlet and a surface of said diaphragm opposite the side subjected to atmospheric pressure.
  • 8. The boost fuel enricher according to claim 6, wherein said fuel passage has a recess defined therein, the boost fuel enricher further comprising a sliding block valve disposed in the recess and slidable into the fuel passage, whereby the throat of the valve housing is adjustable in area.
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57028854 Feb 1982 JP
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Entry
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P. Ganahl, Street Supercharging, CarTech, Inc., North Branch, Minnesota, 1999, pp. 107-118.