The present disclosure relates generally to beverage dispensing solutions, and more specifically, to a package or box for receiving a plurality of containers containing a liquid for use with a beverage dispensing solutions.
Regulations vary from country to country on how distilled spirits can be distributed, not only the volume but also packaging, labeling, filling, etc. In the United States, the Department of Treasury Alcohol & Tobacco Tax & Trade Bureau (TTB) regulates the bottle sizes for distilled spirits. Further, the Internal Revenue Code of 1986 authorizes regulations on the kind and size of containers for distilled spirits. According to the TTB, the purpose of the regulations establishing uniform standards of fill for alcoholic beverages is “to prevent a proliferation of bottle sizes and shapes which would inevitably result in consumer confusion and deception with regard to the quantity and net contents of the alcohol beverage package.” In addition, the “uniformity in bottle sizes required by these standards also facilitates the proper calculation of Federal excise tax.” A key issue related to these concepts is the potential loss of water and the resulting increase in alcohol concentration or “proof” which may be affected by the packaging.
The maximum volume of packaging of spirits may be limited in some jurisdictions. For example, in the United States, the maximum volume of packaging in which spirits can be shipped or distributed is currently 1.8 liters. This limitation has a significant impact for places where spirits are distributed or consumed in large quantities such as clubs, large events, bars, conferences, etc.
The current way to address this regulatory restriction is to create pump rooms filled with racks in which bottles are turned upside down and collectors channel the liquid through tubes to pumps and ultimately, to the dispensing device(s). This multiplies the capacity of a specific distilled spirit by the number of bottles used. However, this method requires significant real estate to support the bars in the property. It further has an impact on labor, space, weight, time and also the disposal process that generates a lot of waste. As a result, this solution creates significant inefficiencies.
The present disclosure is aimed at solving one or more of the problems identified above.
In a first aspect of the present invention, a box for receiving a plurality of containers containing a liquid is provided. Each container has a fitment. The box includes a top panel, a bottom panel, first, second, third and fourth side panels and an inner support panel. The top panel includes a plurality of apertures. The top, bottom, first, second, third and fourth side panels are connected together defining an inner volume to receive the plurality of containers. Each aperture of the top panel is associated with the fitment of a respective container and is configured to allow the respective fitment to be positioned outside of the inner volume. The inner support panel is located within the inner volume to separate the inner volume into a plurality of compartments. Each compartment is configured to receive one of the plurality of containers.
In a second aspect of the present invention, a package for receiving a plurality of containers containing a liquid is provided. Each container has a fitment. The package includes an outer box and an inner box. The inner box includes a top panel, a bottom panel, first, second, third and fourth side panels and an inner support panel. The top panel includes a plurality of apertures. The top, bottom, first, second, third and fourth side panels are connected together defining an inner volume to receive the plurality of containers. Each aperture of the top panel is associated with the fitment of a respective container and is configured to allow the respective fitment to be positioned outside of the inner volume. The inner support panel is located within the inner volume to separate the inner volume into a plurality of compartments. Each compartment is configured to receive one of the plurality of containers.
In a third aspect of the present invention, a blank for a box is provided. The box is configured for receiving a plurality of containers containing a liquid. Each container has a fitment. The blank includes a top panel, a bottom panel and first, second, third and fourth side panels. The top panel includes a plurality of apertures. The first side panel is hingedly coupled to the top panel. The bottom panel is hingedly coupled to the first side panel. The top panel and the bottom panel are located at opposite sides of the first side panel. The second side panel is hingedly coupled to the bottom panel. The first and second panels are located on opposite sides of the bottom panel. The third side panel includes at least one third side panel flap hingedly coupled to an adjacent side of one of the first and second side panels. The fourth side panel includes at least one fourth side panel flap hingedly coupled to an adjacent side of another one of the first and second side panels. When assembled, the top, bottom, first, second, third and fourth panels define an inner volume to receive the plurality of containers. Each aperture of the top panel is associated with the fitment of a respective container and is configured to allow the respective fitment to be positioned outside of the inner volume. The first side panel includes at least one first cutout. The second side panel includes at least one second cutout. The at least one first cutout and the at least one second cutout form an inner support panel.
In a fourth aspect of the present invention, a method of assembling an inner box containing a plurality of containers containing a liquid is provided. Each container has a fitment. The method includes the step of providing an inner box. The inner box includes a top panel, a bottom panel and first, second, third and fourth side panels defining an inner volume. The top panel includes a plurality of apertures. One of the side panels being in an open configuration. The method further includes the steps of inserting one of the containers into the inner volume, installing an inner support panel, inserting another one of the containers above the inner support panel, repeating steps (c) and (d) until the inner box is full, and closing the inner box.
Advantages of the present disclosure will be readily appreciated, as the same becomes better understood by reference to the following detailed description, when considered in connection with the accompanying drawings. Non-limiting and non-exhaustive embodiments of the present disclosure are described with reference to the following figures, wherein like numerals refer to like parts throughout the various views unless otherwise specified. These and other features and advantages of the present invention will become more readily appreciated when considered in connection with the following detailed description and appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one having ordinary skill in the art that the specific detail need not be employed to practice the present invention. In other instances, well-known materials or methods have not been described in detail in order to avoid obscuring the present invention.
Reference throughout this specification to “one embodiment”, “an embodiment”, “one example” or “an example” means that a particular feature, structure or characteristic described in connection with the embodiment of example is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment”, “in an embodiment”, “one example” or “an example” in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures or characteristics may be combined in any suitable combinations and/or sub-combinations in one or more embodiments or examples. In addition, it is appreciated that the figures provided herewith are for explanation purposes to persons ordinarily skilled in the art and that the drawings are not necessarily drawn to scale.
With reference to the drawings and in operation, the present invention relates to a multi-bag package or box 104 for use in a beverage system 100. As discussed in further detail below, a multi-bag connector assembly 110 is configured to controllably connect the beverage dispensing package or box 104 with the beverage system 100.
With specific reference to
Each box 104 may include one or more dividers (see below) that form two or more compartments within each box 104. Each compartment is designed to hold an inner container (e.g., a bag) 106 which holds an alcoholic beverage. Each bag 106 includes a fitment 108 that is attached to the bag 106 for dispensing the alcoholic beverage. Each fitment 108 is separated from each other fitment 108 so that the contents of each bag 106 do not mix or flow together until a connector assembly (see below) is attached. An alignment plate, or other suitable structure, may be used to align the fitments of the bags in preparation for attaching to the connector assembly 110.
In some embodiments, a separate alignment plate is utilized. In other embodiments, a separate alignment plate is not utilized. The box 104 may be composed primarily of cardboard with an integral structure that performs the function of the alignment plate. For instance, in one embodiment, the box 104 may include an inner box and an outer box. The inner box has a top surface with apertures for receiving a respective fitment for maintaining the correct spatial relationship there between.
As shown diagrammatically in
The embodiments described herein comply with the Department of Treasury Alcohol & Tobacco Tax & Trade Bureau (TTB) regulations in that the alcoholic beverages contained in the bags are shipped in a “divorced” state (i.e., the outlets of the bags are not connected together) so that each bag is a self-contained bag that may hold the maximum amount of an alcoholic beverage. The embodiments also enable significant efficiencies to be realized for distributors and end users of the alcoholic beverages. For example, larger quantities of alcoholic beverages may be shipped to a destination and may be efficiently and conveniently prepared for use as compared to prior art systems where individual bottles of alcoholic beverages are shipped. In one example, according to an embodiment described herein, a box may include four bags that each holds up to a maximum allowable volume, e.g., 1.8 liters of an alcoholic beverage. Accordingly, a single box, with 4 containers, may include 7.2 liters of an alcoholic beverage that is able to be quickly attached to a connector assembly for dispensing at an end user location. Other boxes may be used with other suitable numbers of bags to enable distributors to have a wide variety of options in the amount of alcoholic beverages to include within a box. For example, boxes with 6 or 8 bags (or any suitable number) may be used to provide 10.8 liters or 14.4 liters of alcoholic beverages (or any suitable amount) as desired. For example, in one embodiment, the bags may be arranged in two rows, each with a predetermined number of bags, e.g., 2. In other embodiments, each container contains a predetermined number of bags, e.g., 4 in a single row.
In one embodiment, the beverage dispensing system 100 includes a cabinet or housing 102 and a plurality of beverage dispensing packages 104 positioned within housing 102. Beverage dispensing system 100 may be placed in a bar, a kitchen, or in any other suitable location to enable a user to dispense alcoholic beverages from the system 100. For example, a bartender may use beverage dispensing system 100 to dispense alcoholic beverages from each of the beverage dispensing packages 104 during operation.
In one embodiment, each beverage dispensing package 104 is a box or other suitable container that includes a plurality of beverage dispensing bags, for example. Each bag is designed to hold 1.8 liters of alcoholic beverage as specified by the applicable regulations. For clarity of description, beverage dispensing packages 104 may be referred to herein as boxes 104, although it should be recognized that beverage dispensing packages 104 may be any suitable container other than a box. Similarly, for clarity of description, boxes 104 are described as including a plurality of beverage dispensing bags (or “bags”) 106. However, it should be recognized that any suitable internal containers may be used instead of bags.
In an exemplary embodiment, the box 200 is a cardboard box that includes sides 202 and a top cover 204. The top cover 204 is removable to expose or to cover a plurality of compartments (not shown in
In an exemplary embodiment, two dividers 208 are positioned within box 200 to form four substantially equally sized and shaped compartments. More specifically, in the exemplary embodiment, each compartment has a square-shaped cross-section that houses a respective bag 206 that also has a substantially square-shaped cross-section. Alternatively, any suitable number and shape of compartments and bags 206 may be used with box 200. In addition to creating compartments within box 200, dividers 208 provide stability and support to box 200.
Each bag 206 includes an outlet (not shown in
In one embodiment, each fitment 210 may include a removable cap 212 that prevents the contents of each bag 206 from spilling or leaking out during transport. Caps 212 also may be included for health reasons, for example, to prevent contamination of fitments 210. In a more specific embodiment, each cap 212 may be glued or otherwise attached to top cover 204 of box 200 during shipping so that when a user opens top cover 204, each cap 212 will be automatically removed to expose the fitments of each bag 206. Alternatively, the caps 212 may be connected together by a string or another suitable connection to enable a user to quickly remove all caps 212 at the same time or in quick succession. In one embodiment, caps 212 may be used to visibly determine whether bags 206 or fitments 210 have been tampered with or opened. For example, caps 212 may have a detachable ring or another suitable portion that may detach from caps 212 when caps 212 are first removed. Accordingly, a user may determine that caps 212 have been removed or fitments 210 have otherwise been tampered with by determining whether the ring (or other portion) of caps 212 is no longer attached. Alternatively, a seal (not shown) that is removable, penetrable, or may be broken, to facilitate or allow alcohol to flow, may be used. Other suitable indicators may be used to determine whether caps 212 have been removed or tampered with in other embodiments.
In one embodiment, an alignment plate 214 (see
In one embodiment, the alignment plate 214 is transparent to enable a user to view bags 206 underneath alignment plate 214. In a further embodiment, the bags 206 are transparent to enable a user to view the contents of bag 206 and/or a fill level of bags 206.
In one embodiment, the top cover 204 is foldable or otherwise movable to either cover, or expose the top portion of box 200. For example, top cover 204 may be folded down into a closed position for shipping or transport. Additionally, or alternatively, the top cover 204 may be removable by a user to expose the top portion of box 200. For example, the top cover 204 may be removably attached to the box 200 by a perforated or pre-scored hinge that a user may tear off to remove top cover 204. In the closed position, the top cover 204 hides the alignment plate 214 and fitments 210 from view and protects the alignment plate 214 and the fitments 210 during transport. The top cover 204 may be latched in the secured position by a tab or latch 222. The top cover 204 may also be removed or folded up into an open position when a user wants to access fitments 210 or alignment plate 214, for example, in preparation for dispensing the contents of bags 206.
With specific reference to
The locking member opening 220 may be shaped to receive a portion of a locking member of the connector assembly 110. In one embodiment, the locking member opening 220 is circular. Alternatively, the locking member opening 220 may be any suitable shape.
In the illustrated embodiment, the alignment plate 214 also includes two grip openings 218 defined therein to enable a user to grasp a grip portion 226 of the alignment plate 214. While two grip openings 218 are shown in
In an exemplary embodiment, a separate bag 206 is positioned within each compartment 228. Each bag 206 includes a respective outlet 224 for dispensing the contents of bag 206 (e.g., alcoholic beverages). Each outlet 224 is separated from each other so that the outlets 224 (and therefore, the contents of each bag 206) are not in fluid communication with each other. This is sometimes referred to as being in a “divorced” state.
As illustrated in
In the embodiment shown in
Referring to
Each intermediate container 342 may be coupled to a common edge 348 that may form the exterior of the box 310, 320, 330. For example, in one embodiment, each intermediate container 342 is coupled to a common piece of cardboard that may be folded to form the box 310, 320, 330. Thus, if four intermediate containers 342 and associated bags 340 are provided, containers 342 may be folded along edge 342 to form the square box 330 shown in
Other details of a beverage dispensing system and connector assembly are shown in U.S. Pat. No. 10,233,003, issued Mar. 19, 2019, and U.S. Pat. No. 10,538,424, issued on Jan. 21, 2022, both of which are herein incorporated by reference.
As discussed in more detail below, an external connector assembly 110 is utilized to controllably, fluidly couple the outlet for the bags or containers 106 within a box 104. In general, the connector assembly 110, which may be referred to as a multi-bag connector or MBC assembly 110, includes a valve assembly 112 used to connect the outlet 224 of each bag 106 to the system 100. The valve assembly 112 connects the outlet 224 of the bags 106 together to jointly direct liquids from the bags 224 to a common main outlet 114 of the valve assembly 112.
As is described more fully herein, the components of the connector assembly cooperate together to enable a user to quickly, and accurately, attach the MBC assembly 110 to the MBP 104 when the user prepares the beverage dispensing system 100 for use. The components of the connector assembly 110 also cooperate together to enable the user to disengage the MBC assembly quickly and efficiently 110 from the MBP 104, for example, when the user wishes to replace empty bags or boxes with filled replacement bags or boxes.
With reference to
In the illustrated embodiment, the MBC 400 includes a housing 402, a valve assembly (not shown), an actuator 406, and a locking plate assembly 408. The housing 402 includes a lower portion 402A and an upper portion 402B. The upper portion 402A extends from the lower portion 402B. The lower portion 402A and the upper portion 402B form a recess 402C for receiving the box or package 104.
The actuator 406 is rotatably coupled to the housing 402. The actuator 406 is movable between an open (or first) position (shown in
The locking plate assembly 408 includes a first plate 430 and a second locking plate 432. The first and second locking plates 430, 432 are coupled to the actuator 406 form an opening 436 corresponding to each fitment 210. The openings 436 have a variable diameter as a function of the position of the actuator 406. In the illustrated embodiment, the opening 436 have has a first diameter (or diameter value) when the actuator 406 is in the open position and a second diameter (or diameter value) when the actuator 406 is in the closed and engaged positions. The first diameter of the openings 436 are configured to allow entry of the flange 210A of each fitment 210 into the respective opening 436. Movement of the actuator 406 from the open position to the closed position closes the openings 436 to the second diameter (or diameter value). The second diameter is smaller than the first diameter and is also smaller than a diameter of the fitments 210.
Further movement of the actuator 406 from the closed position to the engaged position, results in movement of the locking plate assembly 408 towards the rear of the housing 402, and the valve assembly. With a package or box 104 within the recess 402 of the housing 400, when the locking plate assembly 408 is moved towards the valve assembly 404, since the variable diameter, dvariable, is smaller than a diameter of the fitments 210, the box or package 104 is drawn towards the rear of the housing 402 of the MBC assembly 400 such that the fitments 210 and the bags 106 are in fluid communication with the valve assembly 112. Essentially, the locking plate assembly 408 “grabs” the fitments 108 and pulls the fitments 108 and the package 104 towards the valve assembly 112 such that the fitments 108 are connected to the corresponding valve inlets or apertures.
With reference to
Once assembled, each of the bags 106 is located within an associated compartment 508. The fitment 108 of each bag 106 is located outside of the inner box 502. The inner box 502 is located within the outer box 504. When the outer box 504 is closed (see below), the fitments 108 are located therein to protect the fitments 108 during shipping and storage.
The outer box 504 includes a lower portion 504A and a top portion 504B. The top portion 504B is removable such that the fitments 108 are exposed (as shown in
With specific reference to
The top, bottom, first, second, third and fourth panels 510, 512, 514, 516, 518, 520 are connected together, and when assembled, define the inner volume 506 to receive the plurality of containers. The top panel 510 includes a plurality of apertures 528. Each aperture 528 is associated with the fitment 108 of a respective container 106. The apertures 528 are configured to allow the respective fitment 108 to be positioned outside of the inner volume 506.
As discussed in further detail below, the inner box 502 includes one or more inner support panel 530 located within the inner volume 506 to separate the inner volume 506 into the plurality of compartments 508. Each compartment 508 is configured to receive one of the plurality of containers or bags 106.
In the illustrated embodiment shown in
In one embodiment (as shown in
The fourth side panel 520 includes at least one fourth side panel flap 520A hingedly coupled to an adjacent side of one of the first and second side panels 514, 516. In the illustrated embodiment, the fourth side panel 520 includes a fourth side panel flap 520A hingedly coupled to each of the top panel 510, the bottom panel 512, the first side panel 514, and the second side panel 516 at a respective second adjacent side edge 510A, 512B, 512C, 512D.
The package 500 further includes at least one inner support panel 530 located within the inner volume 506 to separate the inner volume 506 into a plurality of compartments 508. Each compartment 508 is configured to receive one of the plurality of containers or bags 106. In the illustrated embodiment, the inner box 502 is configured to hold five containers or bags 106. Thus, the package 500 includes four inner support panels 530 in order to divide the inner volume 506 into five compartments 508.
In one embodiment, each of the inner support panels 530 are formed by a first cutout 530A in the first side panel 514 and a second cutout 530B in the second side panel 516. Each inner support panel 530 comprises one of the first cutouts 530A and an opposing one of the second cutouts 530B. In the illustrated embodiment, the opposing first and second cutouts 530A, 530B are folded inward (towards the inner volume 506) after a container or bag 106 has been inserted below the corresponding inner support panel 530.
With specific reference to
With reference to
In the illustrated embodiment, the wing portions 532B are separated from the main portion 532A by respective hinges 532C. A tab 532D cutout from the inlay support panel 532 may be provided along each hinge 532C. The tab 532D located on each side of the main portion 532A are received in the slot or opening in the first and second side panels 514, 516 when the respective cutout 530A, 530B to position the inlay support panel 532A in the correct position. Further, the inlay support panel 532 may include a pair of apertures 532E within the main portion 532A to assist in proper placement of the inlay support panel 532 within the inner box 504.
In an alternative embodiment, only an inlay support panel 532 is used. In other words, the inlay support panel 532 comprises the inner support panel 530.
With specific reference to
With reference to
In an alternative embodiment, a locking plate 536 with a plurality of integral locking keys 538 may be used in place of individual keys 534.
With specific reference to
The outer box 504 includes an outer box top panel 540, an outer box bottom panel 542, and first, second, third and fourth side panels 544, 546, 548, 550. With specific reference to
The outer box 504 may have an integral aperture that forms a handle 552 in opposite side panels. In the illustrated embodiment, the handles 552 are located on opposite side panels 544, 548. In one embodiment the side panels 544, 548 are composed to two layers of material or cardboard. The handles 552 are formed by an aperture in the outer of the two layers to provide a gripping portion, i.e., the handle 552, the solid inner layer provides protection to the bags 206 located within the package 500 to prevent tampering or access to the bags 106 and the contents of the bags 106.
With reference to the drawings, and in operation, the present invention provides a package 500 for receiving a plurality of containers 206 containing a liquid. Each container 206 has a fitment 210. The package 500 includes an inner box 502 and an outer box 504.
As shown in
Once each of the bags 210 are in place, the inner support panel 530 is put into place (prior to the next bag being inserted). In one embodiment, the inner support panel 530 includes opposing first and second cutouts 530A, 530B which are pushed/folded inward before the next bag is inserted. Optionally, an inlay support panel 532 may be used and inserted into the inner volume 506. Alternatively, the inner support panel 530 may be comprised solely of the inlay support panel 532.
Once, all of the bags 210 have been inserted, the third side panel 518 (which is in the open configuration) may be closed. In the first embodiment, shown in
The fully assembled inner bag 502 may then be placed within the outer box 504 which then be closed (using adhesive).
One or more of the steps may be performed by one or more assembly machines or may be performed manually.
Although specific features of various embodiments of the disclosure may be shown in some drawings and not in others, this is for convenience only. In accordance with the principles of the disclosure, any feature of a drawing or other embodiment may be referenced and/or claimed in combination with any feature of any other drawing or embodiment.
This written description uses examples to describe embodiments of the disclosure and also to enable any person skilled in the art to practice the embodiments, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
The foregoing invention has been described in accordance with the relevant legal standards, thus the description is exemplary rather than limiting in nature. Variations and modifications to the disclosed embodiment may become apparent to those skilled in the art and fall within the scope of the invention.
This application claims priority to U.S. Provisional Patent Application 63/392,566 filed on Jul. 27, 2022 (Attorney Docket Number BAREVOL-P0005P), the entire disclosure of which is hereby incorporated by reference and relied upon.
Number | Date | Country | |
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63392566 | Jul 2022 | US |