Built-in wet/dry vacuum system

Information

  • Patent Grant
  • 6237186
  • Patent Number
    6,237,186
  • Date Filed
    Thursday, October 7, 1999
    25 years ago
  • Date Issued
    Tuesday, May 29, 2001
    23 years ago
Abstract
A built-in wet/dry vacuum system includes a canister having an inlet port, an air outlet port, and a liquid outlet port. The canister bounds a chamber configured to hold a liquid. A transfer conduit couples with the canister though the inlet port. The first end of the transfer conduit is configured to couple with a vacuum hose and select adapters. A vacuum motor is coupled with the canister so as to produce a relative vacuum within the chamber when the vacuum motor is turned on. A float switch is disposed within the chamber and is electrically coupled with a vacuum motor. The float switch is configured to selectively turn the vacuum motor on and off based on the level of the liquid within the chamber. A check valve is coupled with the liquid outlet port. The check valve precludes the passage of liquid therethrough when the vacuum motor is turned on and enables the discharge of liquid therethrough when the vacuum motor is turned off. A fluid line is coupled with the transfer conduit adjacent to the canister. The fluid line dispenses fluid into the transfer conduit when the vacuum motor is turned on such that particulate traveling through the transfer conduit becomes suspended within the liquid prior to entering into the chamber.
Description




BACKGROUND OF THE INVENTION




1. The Field of the Invention




The present invention relates to vacuums and, more specifically, built-in wet/dry vacuum systems.




2. Present State of the Art




Conventional stand alone vacuums have long been used for cleaning carpets. Such vacuums also typically include various adapters which enable the vacuum to be used in cleaning hard floor surfaces and non-floor surfaces that are difficult to reach. Although conventional vacuums are still widely used, they have various shortcomings. For example, vacuums are often heavy and difficult to carry between floors for cleaning. Furthermore, conventional vacuums can be awkward to use when cleaning areas, such as stairs, where the vacuum must be balanced while an adapter is used.




In one approach to overcoming some of the shortcomings of conventional vacuums, built-in vacuum systems have been used. Such systems can be incorporated into homes, offices, and other building structures. A conventional built-in vacuum system includes a canister which is typically mounted in an out-of-the-way location, such as in a garage. Coupled with the canister is a conduit. The conduit branches throughout the building with each branch terminating at a port. The canister has a chamber which is configured to hold and collect dry vacuumed particles. Coupled with the canister is a vacuum motor which produces a relative vacuum or negative pressure within the chamber. The relative vacuum draws air into the canister through the conduit. The air is then filtered and expelled out through a vent line.




During use, an individual couples a hose to a corresponding port which automatically turns on the vacuum motor. A tool, such as a nozzle, is selectively attached to the hose. The tool can have a variety of different configurations depending on the type surface to be cleaned. Since the tool does not include the vacuum motor nor does it retain the collected waste material, the tool is typically much lighter and smaller than a conventional vacuum, thereby minimizing the required effort in the cleaning process. Once a specific area is cleaned, the hose and tool are disconnected and moved to the next vacuum port. An individual can thus easily and quickly move throughout a building cleaning different surfaces and areas.




Although built-in vacuum systems solve some problems, they still maintain several shortcomings. For example, neither conventional vacuums nor built-in vacuum systems are capable of either cleaning up spilled liquid or applying a cleaning solution to a desired surface and then collecting the cleaning solution. One conventional method for cleaning carpets and furniture is to spray a hot liquid cleaning solution onto the item and then suck the cleaning liquid and suspended dirt into a container. As neither conventional stand alone vacuums nor built-in vacuum systems are designed to dispense or collect liquids, such cleaning is typically accomplished by either hiring a professional carpet cleaner or renting specialized carpet cleaning equipment. Conventional stand alone wet/dry vacuums can also be purchased. Wet/dry vacuums, however, are typically designed to suck liquid and dry matter into a canister. Such vacuums are not designed for use in dispensing liquid nor are they designed for use with adapters having rotatable brushes for cleaning carpets. An additional problem with convention wet/dry vacuums is that they require the user to manually carry and dispose of the collected liquid.




OBJECTS AND BRIEF SUMMARY OF THE INVENTION




Accordingly, it is an object of the present invention to provide improved vacuum systems that can be used for collecting dry material, collecting spilt liquid, and/or dispersing a cleaning liquid and then collecting the cleaning liquid.




Another object of the present invention is to provide wet/dry vacuum systems as above which can be built into a structure such as a house or office building.




Finally, another object of the present invention is to provide the above built-in wet/dry vacuum systems which automatically dispose of the collected liquid




To achieve the foregoing objects, and in accordance with the invention as embodied and broadly described herein, a built-in wet/dry vacuum system is provided. The vacuum system includes a canister having an inlet port, an air outlet port, and liquid outlet port. A transfer conduit has a first end disposed outside of the canister and an opposing second end coupled with the canister through the inlet port. Mounted at the first end of the transfer conduit is a vacuum port to which a vacuum hose and various adapters can be selective coupled. Positioned adjacent to the vacuum port is a fluid port. The fluid port is coupled with a fluid line through which water and select cleaning agents are delivered. Various liquid dispensing hoses and tools can be selectively coupled with the fluid port.




Disposed within the canister is a vacuum motor. Mounted on one side of the vacuum motor is a vent line which exits the canister through the air outlet port. Mounted on the opposing side of the vacuum motor is a frustaconical separator. Disposed below the frustaconical separator is a collection cone. Removable mounted at the base of the collection cone is a filter bag. When the vacuum motor is turned on, a relative vacuum or negative pressure is produced within the canister. This relative vacuum is used to draw air, dry matter, and liquid into the canister through the transfer conduit. The matter entering the canister centrifugally spins at high speeds such that the liquid and particles are separated towards the interior surface of the canister. The relatively clean air is then drawn up through the center of the separator and out through the vent line. The separated liquid and particles are drawn down under gravitational force through the collecting cone and into the filter bag. The larger particles are retained within the filter bag while the fluid and smaller particles collect in the bottom of the canister.




A check valve is coupled with the liquid outlet port such that when the vacuum motor is in operation, the check valve is closed causing the waste liquid and particles to be retained within the canister. When the vacuum motor is turned off, the check valve is opened and the waste liquid and particles travel out through a drain line to a sewage system. To prevent over filling of the canister with liquid, a float switch is disposed within the bottom of the canister. When the liquid rises to a predetermined upper level within the canister, the float switch moves to a first activation state, thereby turning off the vacuum. Once the liquid drains to below a predetermined lower level, the float switch moves to a second activation state, thereby causing the vacuum motor to turn on again.




To facilitate removal of particulate from the air entering the canister, a fluid line is also coupled with the transfer conduit adjacent to the canister. The transfer conduit includes a mixing tube which horizontally projects a distance into the canister. When the vacuum motor is in operation, water is dispensed from the fluid line into the transfer conduit which then flows through the mixing tube. As the water travels through the mixing tube, the water mixes with the surrounding air so that the particles therein become suspended within the water. The water then subsequently travels to the bottom end of the canister, as previously discussed, where it is dispensed.




These and other objects, features, and advantages of the present invention will become more fully apparent from the following description and appended claims, or may be learned by the practice of the invention as set forth hereinafter.











BRIEF DESCRIPTION OF THE DRAWINGS




In order that the manner in which the above-recited and other advantages and objects of the invention are obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:





FIG. 1

is a front view of an inventive built-in wet/dry vacuum system;





FIG. 2

is a cross sectional front view of a canister of the built-in wet/dry vacuum system shown in

FIG. 1

;





FIG. 3

is a cross-sectional top view of canister shown in

FIG. 2

taken along section lines


3





3


;





FIG. 4

is a front view of a mixing system used with the built-in wet/dry vacuum system shown in

FIG. 1

; and





FIG. 5

is an alternative embodiment of the built-in wet/dry vacuum system shown in

FIG. 1

having two canisters.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention relates to wet/dry vacuum systems that can be permanently built into a home, office building, or other desired building structure. These built-in wet/dry vacuum systems can be used with conventional adapters to function like built-in dry vacuum system for cleaning floors and other areas. Unlike conventional dry vacuum systems however, the inventive built-in wet/dry vacuum systems can also be used to clean up spilled liquids and can be used with a variety of other adapters for both dispensing and collecting liquid cleaning solutions.




Depicted in

FIG. 1

is one embodiment of an inventive built-in wet/dry vacuum system


10


incorporating features of the present invention. Vacuum system


10


includes a canister


12


having a top section


14


, a bottom section


16


, and a middle section


18


disposed therebetween. Sections


14


,


16


, and


18


are removable coupled together using conventional clamping members


19


. In one embodiment, sections


14


,


16


, and


18


are coupled together so as to produce a liquid tight seal therebetween.




Depicted in

FIG. 2

, canister


12


has an interior surface


24


bounding a chamber


26


. Chamber


26


includes a top end


27


and an opposing bottom end


29


. Chamber


26


communicates with the exterior through an inlet port


20


, an air outlet port


22


, and a liquid outlet port


23


.




Coupled with chamber


26


through inlet port


20


is a transfer conduit


28


. As depicted in

FIGS. 1 and 2

, transfer conduit


28


extends from an attachment end


30


disposed outside of canister


12


to an opposing discharge end


32


coupled with chamber


26


through inlet port


20


. Secured to attachment end


30


is a vacuum port


34


. Vacuum port


34


has a socket


35


that is configured to selectively couple with a flexible hose to which various tools or adapters can be secured. The hose and tools are not depicted herein. Such tools, however, can include, by way of example and not by limitation, dry vacuum nozzles, vacuum heads having a rotor brush, floor and wall brushes, upholstery brushes, and carpet groomers.




Vacuum port


34


is configured such that when a hose is attached thereto, open fluid communication is established between the hose, transfer conduit


28


, and canister


12


. When the hose is removed, vacuum port


34


seals off fluid communication between transfer conduit


28


and the exterior. In one embodiment, vacuum port


34


comprises a conventional vacuum port used with standard built-in dry vacuum systems




In the embodiment depicted, a plurality of transfer conduits


28


are interconnected by branching joints


36


. Each transfer conduit


28


terminates at a discrete attachment end


30


having a vacuum port


34


coupled therewith. Vacuum ports


34


are located at predetermined locations throughout the building for selective cleaning thereat. In an alternative embodiment, a plurality of discrete conduits


28


can be directly couple with canister


12


.




Depicted in

FIG. 2

, transfer conduit


28


includes a mixing tube


37


positioned at discharge end


32


. Mixing tube


37


is horizontally disposed within chamber


26


and extends from interior surface


24


of chamber


26


to a terminus


41


. As depicted in

FIG. 3

, mixing tube


37


is oriented at an angle that is offset from alignment with central longitudinal axis


43


of chamber


26


. In the embodiment depicted, terminus


41


is disposed adjacent to interior surface


24


. In this configuration, mixing tube


37


is oriented so that air exits mixing tube


37


through terminus


41


at an orientation substantially tangential to interior surface


24


. As discussed below in greater detail, this orientation of mixing tube


37


optimizes the cyclonic flow of air within chamber


26


.




In one embodiment of the present invention, vacuum means are provided for producing a relative vacuum or relative negative pressure within chamber


26


such that dry matter and liquid can be drawn into chamber


26


through transfer conduit


28


. By way of example and not by limitation, depicted in

FIG. 2

, a conventional vacuum motor


36


is disposed within top end


27


of chamber


26


. A vent line


38


couples with one side of vacuum motor


36


and exits through air outlet port


22


. In alternative embodiments for the vacuum means, vacuum motor


36


can have a variety of different configurations and can be placed at a variety of different locations both within and outside of the chamber


26


. As discussed later in greater detail, in embodiments where vacuum motor


36


is disposed outside of chamber


26


, vacuum motor


36


communicates with and draws air out of chamber


26


through a conduit.




A cyclonic separator


40


is attached to the opposing side of vacuum motor


36


. In the embodiment depicted, separator


40


has a frustaconical configuration and includes a constricted upper end


42


coupled with vacuum motor


36


and a radially outwardly flared lower end


44


. In alternative embodiments, the exterior of separator


40


need not be frustaconical, but preferably has a lower end having a diameter greater than the diameter of the upper end. Lower end


44


is freely disposed within chamber


26


and bounds an opening


46


. Separator


40


has an interior surface


48


that bounds a passageway


50


extending from opening


46


to vacuum motor


36


. Separator


40


is disposed such that mixing tube


37


of transfer conduit


28


is disposed above lower end


44


of separator


40


. Transversely extending across passageway


50


is a filter


52


. In one embodiment, filter


52


comprises a plastic mesh screen having a pore diameter in a range between about 0.1 inches to about 0.5 inches with about 0.1 to about 0.3 inches being more preferred.




Also disposed within chamber


26


is a frustaconical collecting cone


54


. Collecting cone


54


includes a radially enlarged upper end


56


that is secured to interior surface


24


of canister


12


. Collecting cone


54


also includes a constricted lower end


58


. An interior surface


60


bounds a passageway


62


extending between ends


56


and


58


. Collecting cone


54


is concentrically disposed below separator


40


with a gap


63


formed therebetween. Secured to lower end


58


of collecting cone


54


is an enlarged filter bag


64


. Filter bag


64


is removably secured to collecting cone


54


using conventional connecting means such as hooks, snaps, or ties. Filter bag


64


is configured to allow liquids to pass therethrough but to retain larger particles therein. In one embodiment, filter bag


64


is made from mesh netting. In an alternative embodiment, collecting cone


54


can be removed and filter bag


64


can be configured to removably attach directly to interior surface


24


of canister


12


.




Communicating with chamber


26


through liquid outlet port


23


is a drain line


66


. Drain line


66


functions to discharge waste liquid collected within bottom end


29


of chamber


26


. In one embodiment, drain line


66


feeds to a sewage line, septic tank, or disposal container.




When vacuum motor


36


is turned on, a relative vacuum is produced within chamber


26


. This relative vacuum produces a suction which is used to draw air, dry matter, and/or liquid into chamber


24


through transfer conduit


28


. Because of the orientation of mixing tube


37


, the air and other matter enters chamber


26


at an orientation substantially tangential with interior surface


24


of canister


12


. As a result, a substantially cyclonic flow is created within chamber


24


wherein the air and other matter swirls in a circular and downward path within chamber


24


. As the circling air moves downward, the space between the exterior surface of separator


40


and interior surface


24


of canister


12


decreases. As this space decreases, the speed of the air traveling within this space increases. The centrifugal force created by the increased air speed causes the liquid and particulate suspended within the air to move outward towards interior surface


24


of canister


12


. As the air and other matter passes below lower end


44


of separator


40


, the relatively clean air passes through gap


63


where it is drawn up into passageway


50


, through motor


26


, and out vent line


38


. Filter


52


functions to catch any additional material that is accidentally drawn in with the air.




The liquid and particulate continue under gravitational force to travel down into passageway


60


of collecting cone


54


and into filter bag


64


. The larger objects are retained within filter bag


64


. The liquid and smaller particles suspended therein are collected at bottom end


29


of chamber


26


.




In one embodiment of the present invention, valve means are provided for automatically stopping the flow of the waste liquid from chamber


26


through fluid outlet port


23


when the vacuum means is on and for permitting the flow of the waste liquid from chamber


26


through fluid outlet port


23


when the vacuum means is off. By way of example and not by limitation, depicted in Figure a check valve


70


having a flapper


72


is mounted in fluid communication along drain line


66


.




During operation of vacuum motor


36


, the relative vacuum produced within chamber


36


causes flapper


72


to rotate upward, thereby sealing drain line


66


closed. Sealing drain line


66


closed is useful in producing a strong relative vacuum within chamber


26


. With drain line


66


closed, fluid and other waste collects within bottom end


29


of chamber


26


. When vacuum motor


36


is turned off, the waste liquid pushes against flapper


72


which rotates flapper


72


into an open position, thereby allowing the waste liquid to exit chamber


26


out through drain line


66


. To facilitate ease in opening and closing check valve


70


, in one embodiment, check valve


70


is oriented at an angle θ relative to vertical in a range between 30° to about 60° with about 40° to about 50° being more preferred.




The present invention also envisions a variety of alternative embodiments for the valve means. By way of example, check valve


70


can be replaced with an electronically operated valve, such as a solenoid actuated gate valve. The electronically operated valve is coupled with vacuum motor


36


so as to close when vacuum motor


36


is on and to open when vacuum motor


36


is off. In yet another embodiment, there are a variety of different types of floating ball valves that can be used. When a vacuum is applied to the floating ball valve, the ball lodges to prevent passage of a fluid therethrough. When the vacuum is removed, the passage is opened.




In one embodiment, vacuum system


10


is designed such that when the vacuum hose is coupled with a select vacuum port


34


, vacuum motor


36


is automatically turned on. Likewise, vacuum motor


36


is automatically turned off when the hose is removed from vacuum port


34


. In alternative embodiments, vacuum motor


36


can be turned on and off by a switch located on or adjacent to vacuum port


34


.




To prevent over filling chamber


26


with liquid, the present invention also includes switch means for automatically turning off the vacuum means when the waste liquid within chamber


26


rises to a predetermined upper level and for automatically turning off the vacuum means when the waste liquid within chamber


26


drops to a predetermined lower level. By way of example and not by limitation, depicted in

FIG. 2

, a float switch


68


is disposed within the bottom of chamber


26


. One example of float switch


68


is the Solo-Float model D10N0 115 available from Anchor Scientific Inc. out of Long Lake, Minn.




Float switch


68


is in electrical communication with a control panel


71


by an electrical line


74


. Vacuum motor


36


is also electrically coupled with control panel


71


. A tie


76


, such as a clamp, secures electrical line


74


to canister


12


at a short distance from float switch


68


. Tie


76


functions to tether float switch


68


so that float switch


68


rotates upward as waste liquid fills in chamber


26


and rotates downward as waste liquid exits chamber


26


.




Accordingly, as liquid collects and rises within the bottom of chamber


24


, float switch


68


rotates upward around tie


76


. When float switch


68


is rotated upward to a predetermined angel based on the elevation of the waste liquid, float switch


68


automatically moves to a first activation states which turns vacuum motor


36


off. With vacuum motor


36


off, check valve


70


is opened allowing the waste liquid to drain out through drain line


66


. As liquid drains from chamber


24


, float switch


68


rotates downward around tie


76


. When float switch


68


is rotated downward to a predetermined angel based on the elevation of the water, float switch


68


automatically moves to a second activation states which turns vacuum motor


36


on, thereby closing check valve


70


. This process continues until vacuum motor is manually turned off. By selectively adjusting the distance between tie


76


and float switch


68


, the level of the waste liquid at which float switch


68


moves between the activation states can be controlled.




The present invention also envisions a variety of alternative embodiments for the switch means. By way of example, float switch


68


can be replaced with sensors vertically spaced apart within chamber


26


. When the waste liquid rises to the upper sensor, vacuum motor


36


is turned off. When the waste liquid drops below the lower sensor, vacuum motor


36


is turned on.




As depicted in

FIG. 1

, to facilitate removal of particulate suspended within the air drawn into chamber


26


, a fluid line


80


has a first end


82


fluid coupled with a cold water line


84


and an opposing second end


86


fluid coupled with transfer conduit


28


. Second end


86


of fluid line


80


is coupled at or adjacent to mixing tube


37


. A valve


88


, such as an electronically operated solenoid valve, is coupled with fluid line


80


to control the flow of water into transfer conduit


28


. In one embodiment, valve


88


is electrically coupled with control panel


71


such that when vacuum motor


36


is turned on, valve


88


is opened allowing water to be dispensed into transfer conduit


28


.




As the water enters transfer conduit


28


and travels along mixing tube


37


, the water mixes with the surrounding air so that the particles become suspended within the water. Once the water enters chamber


26


, as previously discussed, the water and suspended particles are driven outward against interior surface


24


of canister


12


and downward toward bottom end


29


of chamber


26


. This collected waste liquid is then subsequently dispensed out through drain line


66


. It is also noted that the water from fluid line


80


not only helps to collect and remove particulate from the air, is also functions to help wash the particulate matter down the length of chamber


26


to bottom end


29


.




Valve


88


can also be electrically coupled with float switch


68


. Accordingly, when float switch


68


is moved to its first activation state so as to turn vacuum motor


36


off, valve


88


is also automatically closed. This configuration helps to eliminate unnecessary waste of water. When float switch


68


is moved to the second activation state, valve


88


is automatically opened concurrently with the turning on of vacuum motor


36


.




Although the following flow rates and dimensions can vary based on the size and number of vacuum motors used, in one embodiment, mixing tube


37


has a diameter in a range between about 1.5 inches to about 2.5 inches, the length of mixing tube


37


, i.e., the distance between where fluid line


80


intersects transfer conduit


28


and terminus


41


, is in a range between about 11 inches to about 5 inches, and the flow rate of water entering mixing tube


37


through fluid line


80


is in a range between about 0.15 gallons/minute to about 0.35 gallons/minute. The present invention also envisions that mixing tube


37


can be fully positioned within chamber


26


, fully positioned outside canister


12


, or extend both inside and outside of chamber


26


.




Depicted in

FIG. 1

, vacuum system


10


also includes a fluid dispensing line


90


having a first end


92


fluid coupled to a hot water line


94


and an opposing second end


96


fluid coupled to a fluid port


98


. In one embodiment, a fluid port


98


is disposed adjacent to each vacuum port


34


. Fluid port


98


includes a quick connect fluid fitting


100


. Fluid fitting


100


enables quick fluid connection to a dispensing hose on which a variety of different adapter and tools can be attached. By way of example, such tools can include upholstery and spotting tools, carpet cleaning tools, pre-sprayers, and other types of sprayers used in cleaning. The tools used in association with fluid port


98


may be separate from or combined with the tools used with vacuum port


34


.




The present invention also includes means for injecting a concentrate into fluid dispensing line


90


. By way of example and not by limitation, as depicted in

FIG. 1

, a selective mixing system


102


is fluid coupled with fluid dispensing line


90


. As depicted in

FIG. 4

, a lower portion


90




a


of dispensing line


90


feeds into a filter


104


and a check valve


106


. Check valve


106


feeds into a T-fitting


108


. T-fitting


108


is coupled with a first conduit portion


110


and a second conduit portion


112


. First conduit portion


110


fluid couples with an upper portion


90




b


of fluid dispensing line


90


by way of a manually operated valve


114


. Second conduit portion


112


fluid couples with a venturi fitting


116


. Venturi fitting


116


is fluid coupled with a third conduit portion


118


that connects with upper portion


90




b


and is fluid coupled with a container


120


configured to hold a concentrate.




During operation, when valve


114


is opened, water travels directly from lower portion


90




a


, through filter


104


, check valve


106


, first conduit portion


110


, and out through valve


114


into upper portion


90




b


. The constriction of venturi fitting


116


prevents the water from passing therethrough. When valve


114


is closed, the fluid from lower portion


90




a


travels through filter


104


, check valve


106


, second conduit portion


112


, venturi fitting


116


, and then back to upper portion


90




b


through third conduit portion


118


. As the water passes through venturi fitting


116


, the water is initially compressed and then expanded. This compression and expansion produces a venturi which draws the concentrate from within container


120


and mixes it with the water flowing therethrough. As a result, when the valve


114


is closed, the fluid dispensed out through fluid port


98


is a mixture of water and concentrate. The concentrate can comprise any desired liquid composition such as liquid soap, carpet cleaning solution, or spot cleaning solution.




Depicted in

FIG. 5

is an alternative embodiment of the inventive built-in wet/dry vacuum system. Like elements between the embodiments depicted in

FIGS. 2 and 5

are identified by like reference characters. As depicted in

FIG. 5

, a wet/dry vacuum system


122


includes canister


12


having collecting cone


54


, filtering bag


64


, and float switch


68


disposed therein. Also disposed within canister


12


is separator


40


. In contrast to the embodiment depicted

FIG. 2

, however, vacuum motor


36


is removed from canister


12


. An adjacent second canister


124


is provided having a first vacuum motor


126


and a second vacuum motor


128


. Each of the vacuum motors


126


and


128


are fluid coupled with separator


40


through a conduit


130


. Each of motors


126


and


128


vent to the exterior through corresponding vent lines


132


and


134


.




Vacuum system


122


is also distinguished over vacuum system


10


in that control panel


71


is moved from canister


12


to second canister


124


. Furthermore, a preliminary collecting cone


136


is disposed between collecting cone


54


and separator


40


. The use of second canister


124


and vacuum motors


126


and/or


128


are alternative embodiment to the vacuum means as previously discussed.




The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.



Claims
  • 1. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a first canister having an inlet port, an air outlet port, and a liquid outlet port, the first canister having a chamber configured to hold the liquid; (b) vacuum means for producing a vacuum within the chamber such that the dry matter and the liquid can be drawn into the chamber through the inlet port; (c) switch means for automatically turning off the vacuum means when the liquid within the chamber rises to a predetermined upper level and for automatically turning on the vacuum means when the liquid within the chamber drops to a predetermined lower level; (d) valve means for automatically stopping flow of the liquid from the chamber through the liquid outlet port when the vacuum means is on and for permitting flow of the liquid from the chamber through the liquid outlet port when the vacuum means is off; and (e) a tubular separator disposed within the chamber and bounding an internal passageway, the separator having an exterior surface extending from an upper end to an opposing lower end, the lower end having a maximum outer diameter greater than a maximum outer diameter of the upper end, the upper end of the separator being in communication with the vacuum means such that air within the chamber exits the chamber by passing through the passageway from the lower end to the upper end.
  • 2. A vacuum system as recited in claim 1, wherein the vacuum means comprises a motor disposed within the chamber of the first canister.
  • 3. A vacuum system as recited in claim 1, wherein the vacuum means comprises a separate and discrete second canister having a motor disposed therein, the second canister being coupled with the first canister by a conduit.
  • 4. A vacuum system as recited in claim 1, wherein the switch means comprises a float switch disposed within the chamber of the canister.
  • 5. A vacuum system as recited in claim 1, wherein the valve means comprises a check valve coupled with the outlet port, the check valve including:(a) a housing bounding a passageway, the passageway having a central longitudinal axis; and (b) a flapper rotatably disposed within the housing so as to selectively seal the passageway closed.
  • 6. A vacuum system as recited in claim 5, wherein the check valve is disposed such that the flapper is freely suspended in a substantially vertical orientation when resting so that the passageway is at least partially open and the central longitudinal axis of the passageway is disposed at an angle in a range between about 30° to about 70° relative to a vertical plane.
  • 7. A vacuum system as recited in claim 1, further comprising a filter bag disposed within the chamber in vertical alignment below the separator.
  • 8. A vacuum system as recited in claim 1, further comprising a collecting cone disposed within the chamber, the collecting cone having a radially enlarged upper end configured to receive the dry matter and liquid entering the chamber and an opposing constricted lower end.
  • 9. A vacuum system as recited in claim 8, further comprising a filter bag coupled with the lower end of the collecting cone, the filter bag being configured to allow liquid to pass therethrough.
  • 10. A vacuum system as recited in claim 1, further comprising a filter disposed within the passageway of the separator.
  • 11. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a substantially cylindrical canister having an inlet port, an air outlet port, and a liquid outlet port, the canister having a chamber configured to hold the liquid, the canister also having an upper portion and a lower portion, the upper and lower portions being selectively separated to enable routine access to the chamber; (b) a motor coupled with the canister so as to produce a relative vacuum within the chamber when the motor is on; (c) a switch coupled with the motor, the switch being configured to selectively turn the motor on and off based on the level of the liquid within the chamber; (d) a valve coupled with the liquid outlet port, the valve controlling the flow of the liquid from the chamber through the outlet port; and (e) a filter bag disposed within the chamber of the canister, the filter bag being positioned in substantially vertical alignment below the air outlet port and the inlet port such that liquid entering the chamber through the inlet port subsequently passes through the filter bag.
  • 12. A vacuum system as recited in claim 11, wherein the motor is disposed within the chamber of the canister.
  • 13. A vacuum system as recited in claim 11, wherein the switch comprises a float switch disposed within the chamber of the canister.
  • 14. A vacuum system as recited in claim 11, wherein the valve comprises a check valve.
  • 15. A vacuum system as recited in claim 11, further comprising a collecting cone disposed within the chamber below the inlet port, the collecting cone having a radially enlarged upper end configured to receive the dry matter and liquid entering the chamber through the inlet port, the collecting cone also having a constricted lower end with an opening formed thereat, the filter bag being coupled with the collecting cone such that material passing through the opening at the lower end of the collecting cone passes through the filter bag.
  • 16. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a substantially vertically disposed canister having a substantially cylindrical interior side wall bounding a chamber, the chamber being configured to hold a liquid; (b) a transfer conduit having a first end and an opposing second end, at least a portion of the transfer conduit horizontally extending a distance from the substantially cylindrical interior side wall of the canister to a terminus of the transfer conduit disposed within the chamber of the canister, the terminus defining an inlet port through which the dry matter and liquid enters the chamber; (c) a fluid line fluid coupled with the transfer conduit; (d) a control valve coupled with the fluid line, the control valve being operable between an open position wherein fluid flows from the fluid line into the transfer conduit and a closed position wherein fluid is stopped from flowing from the fluid line into the transfer conduit; (e) vacuum means for producing a vacuum with the chamber such that the dry matter and the liquid can be drawn into the chamber through the transfer conduit; (f) switch means for automatically turning off the vacuum means and closing the control valve when the liquid within the chamber rises to a predetermined upper level and for automatically turning on the vacuum means and opening the control valve when the liquid within the chamber drops to a predetermined lower level; and (g) a tubular separator disposed within the chamber of the canister adjacent to the transfer conduit.
  • 17. A vacuum system as recited in claim 16, wherein the fluid line couples with the transfer conduit at a distance in a range between about 5 inches to about 11 inches from the terminus at the second end of the transfer conduit.
  • 18. A vacuum system as recited in claim 16, wherein the transfer conduit projects into the chamber of the canister in a range between about 5 inches to about 11 inches from the interior side wall of the canister.
  • 19. A vacuum system as recited in claim 16, wherein the transfer conduit projects into the chamber of the canister at an orientation substantially tangential to the interior surface of the canister bounding the chamber.
  • 20. A vacuum system as recited in claim 16, wherein the switch means comprises a float valve disposed within the chamber of the canister.
  • 21. A vacuum system as recited in claim 16, wherein the canister has a liquid outlet port with a check valve coupled thereto.
  • 22. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a canister having an air outlet port and a liquid outlet port, the canister having a chamber configured to hold a liquid; (b) a vacuum port disposed at a distance away from the canister; (c) a transfer conduit having a first end coupled with the vacuum port and an opposing second end coupled with the canister (d) a fluid port disposed adjacent to the vacuum port; (e) a first fluid line coupled with the fluid port, the first fluid line being configured to deliver a fluid to the fluid port; (f) vacuum means for producing a vacuum within the chamber such that the dry matter and the liquid can be drawn into the chamber through the transfer conduit, the vacuum means comprising a motor disposed within the chamber of the canister; (g) switch means for automatically turning off the vacuum means when the liquid within the chamber rises to a predetermined upper level and for automatically turning on the vacuum means when the liquid within the chamber drops to a predetermined lower level; and (h) valve means for automatically stopping flow of the liquid from the chamber through the liquid outlet port when the vacuum means is on and for permitting flow of the liquid from the chamber through the liquid outlet port when the vacuum means is off.
  • 23. A vacuum system as recited in claim 22, further comprising means for combining a concentrate into the first fluid line.
  • 24. A vacuum system as recited in claim 22, further comprising a second fluid line fluid coupled with the transfer conduit adjacent to the canister.
  • 25. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a substantially cylindrical canister having an inlet port, an air outlet port, and a liquid outlet port, the canister having a chamber configured to hold the liquid; (b) a motor disposed within the chamber of the canister, the motor being configured to produce a vacuum within the chamber such that the dry matter and the liquid can be drawn into the chamber through the inlet port; (c) switch means for automatically turning off the motor when the liquid within the chamber rises to a predetermined upper level and for automatically turning on the motor when the liquid within the chamber drops to a predetermined lower level; (d) valve means for automatically stopping flow of the liquid from the chamber through the liquid outlet port when the motor is on and for permitting flow of the liquid from the chamber through the liquid outlet port when the motor is off; (e) a tubular cyclonic separator disposed within the chamber and bounding an internal passageway, the separator having an exterior surface extending from an upper end to an opposing lower end, the lower end having a maximum outer diameter greater than a maximum outer diameter of the upper end, the upper end of the separator being in communication with the motor such that air within the chamber exits the chamber by passing through the passageway from the lower end to the upper end; and (f) a filter bag disposed within the chamber in vertical alignment below the cyclonic separator.
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