Information
-
Patent Grant
-
6237186
-
Patent Number
6,237,186
-
Date Filed
Thursday, October 7, 199925 years ago
-
Date Issued
Tuesday, May 29, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Workman, Nydegger & Seeley
-
CPC
-
US Classifications
Field of Search
US
- 015 302
- 015 314
- 015 319
- 015 352
- 015 353
- 055 334
- 055 DIG 3
-
International Classifications
-
Abstract
A built-in wet/dry vacuum system includes a canister having an inlet port, an air outlet port, and a liquid outlet port. The canister bounds a chamber configured to hold a liquid. A transfer conduit couples with the canister though the inlet port. The first end of the transfer conduit is configured to couple with a vacuum hose and select adapters. A vacuum motor is coupled with the canister so as to produce a relative vacuum within the chamber when the vacuum motor is turned on. A float switch is disposed within the chamber and is electrically coupled with a vacuum motor. The float switch is configured to selectively turn the vacuum motor on and off based on the level of the liquid within the chamber. A check valve is coupled with the liquid outlet port. The check valve precludes the passage of liquid therethrough when the vacuum motor is turned on and enables the discharge of liquid therethrough when the vacuum motor is turned off. A fluid line is coupled with the transfer conduit adjacent to the canister. The fluid line dispenses fluid into the transfer conduit when the vacuum motor is turned on such that particulate traveling through the transfer conduit becomes suspended within the liquid prior to entering into the chamber.
Description
BACKGROUND OF THE INVENTION
1. The Field of the Invention
The present invention relates to vacuums and, more specifically, built-in wet/dry vacuum systems.
2. Present State of the Art
Conventional stand alone vacuums have long been used for cleaning carpets. Such vacuums also typically include various adapters which enable the vacuum to be used in cleaning hard floor surfaces and non-floor surfaces that are difficult to reach. Although conventional vacuums are still widely used, they have various shortcomings. For example, vacuums are often heavy and difficult to carry between floors for cleaning. Furthermore, conventional vacuums can be awkward to use when cleaning areas, such as stairs, where the vacuum must be balanced while an adapter is used.
In one approach to overcoming some of the shortcomings of conventional vacuums, built-in vacuum systems have been used. Such systems can be incorporated into homes, offices, and other building structures. A conventional built-in vacuum system includes a canister which is typically mounted in an out-of-the-way location, such as in a garage. Coupled with the canister is a conduit. The conduit branches throughout the building with each branch terminating at a port. The canister has a chamber which is configured to hold and collect dry vacuumed particles. Coupled with the canister is a vacuum motor which produces a relative vacuum or negative pressure within the chamber. The relative vacuum draws air into the canister through the conduit. The air is then filtered and expelled out through a vent line.
During use, an individual couples a hose to a corresponding port which automatically turns on the vacuum motor. A tool, such as a nozzle, is selectively attached to the hose. The tool can have a variety of different configurations depending on the type surface to be cleaned. Since the tool does not include the vacuum motor nor does it retain the collected waste material, the tool is typically much lighter and smaller than a conventional vacuum, thereby minimizing the required effort in the cleaning process. Once a specific area is cleaned, the hose and tool are disconnected and moved to the next vacuum port. An individual can thus easily and quickly move throughout a building cleaning different surfaces and areas.
Although built-in vacuum systems solve some problems, they still maintain several shortcomings. For example, neither conventional vacuums nor built-in vacuum systems are capable of either cleaning up spilled liquid or applying a cleaning solution to a desired surface and then collecting the cleaning solution. One conventional method for cleaning carpets and furniture is to spray a hot liquid cleaning solution onto the item and then suck the cleaning liquid and suspended dirt into a container. As neither conventional stand alone vacuums nor built-in vacuum systems are designed to dispense or collect liquids, such cleaning is typically accomplished by either hiring a professional carpet cleaner or renting specialized carpet cleaning equipment. Conventional stand alone wet/dry vacuums can also be purchased. Wet/dry vacuums, however, are typically designed to suck liquid and dry matter into a canister. Such vacuums are not designed for use in dispensing liquid nor are they designed for use with adapters having rotatable brushes for cleaning carpets. An additional problem with convention wet/dry vacuums is that they require the user to manually carry and dispose of the collected liquid.
OBJECTS AND BRIEF SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide improved vacuum systems that can be used for collecting dry material, collecting spilt liquid, and/or dispersing a cleaning liquid and then collecting the cleaning liquid.
Another object of the present invention is to provide wet/dry vacuum systems as above which can be built into a structure such as a house or office building.
Finally, another object of the present invention is to provide the above built-in wet/dry vacuum systems which automatically dispose of the collected liquid
To achieve the foregoing objects, and in accordance with the invention as embodied and broadly described herein, a built-in wet/dry vacuum system is provided. The vacuum system includes a canister having an inlet port, an air outlet port, and liquid outlet port. A transfer conduit has a first end disposed outside of the canister and an opposing second end coupled with the canister through the inlet port. Mounted at the first end of the transfer conduit is a vacuum port to which a vacuum hose and various adapters can be selective coupled. Positioned adjacent to the vacuum port is a fluid port. The fluid port is coupled with a fluid line through which water and select cleaning agents are delivered. Various liquid dispensing hoses and tools can be selectively coupled with the fluid port.
Disposed within the canister is a vacuum motor. Mounted on one side of the vacuum motor is a vent line which exits the canister through the air outlet port. Mounted on the opposing side of the vacuum motor is a frustaconical separator. Disposed below the frustaconical separator is a collection cone. Removable mounted at the base of the collection cone is a filter bag. When the vacuum motor is turned on, a relative vacuum or negative pressure is produced within the canister. This relative vacuum is used to draw air, dry matter, and liquid into the canister through the transfer conduit. The matter entering the canister centrifugally spins at high speeds such that the liquid and particles are separated towards the interior surface of the canister. The relatively clean air is then drawn up through the center of the separator and out through the vent line. The separated liquid and particles are drawn down under gravitational force through the collecting cone and into the filter bag. The larger particles are retained within the filter bag while the fluid and smaller particles collect in the bottom of the canister.
A check valve is coupled with the liquid outlet port such that when the vacuum motor is in operation, the check valve is closed causing the waste liquid and particles to be retained within the canister. When the vacuum motor is turned off, the check valve is opened and the waste liquid and particles travel out through a drain line to a sewage system. To prevent over filling of the canister with liquid, a float switch is disposed within the bottom of the canister. When the liquid rises to a predetermined upper level within the canister, the float switch moves to a first activation state, thereby turning off the vacuum. Once the liquid drains to below a predetermined lower level, the float switch moves to a second activation state, thereby causing the vacuum motor to turn on again.
To facilitate removal of particulate from the air entering the canister, a fluid line is also coupled with the transfer conduit adjacent to the canister. The transfer conduit includes a mixing tube which horizontally projects a distance into the canister. When the vacuum motor is in operation, water is dispensed from the fluid line into the transfer conduit which then flows through the mixing tube. As the water travels through the mixing tube, the water mixes with the surrounding air so that the particles therein become suspended within the water. The water then subsequently travels to the bottom end of the canister, as previously discussed, where it is dispensed.
These and other objects, features, and advantages of the present invention will become more fully apparent from the following description and appended claims, or may be learned by the practice of the invention as set forth hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
In order that the manner in which the above-recited and other advantages and objects of the invention are obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
FIG. 1
is a front view of an inventive built-in wet/dry vacuum system;
FIG. 2
is a cross sectional front view of a canister of the built-in wet/dry vacuum system shown in
FIG. 1
;
FIG. 3
is a cross-sectional top view of canister shown in
FIG. 2
taken along section lines
3
—
3
;
FIG. 4
is a front view of a mixing system used with the built-in wet/dry vacuum system shown in
FIG. 1
; and
FIG. 5
is an alternative embodiment of the built-in wet/dry vacuum system shown in
FIG. 1
having two canisters.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention relates to wet/dry vacuum systems that can be permanently built into a home, office building, or other desired building structure. These built-in wet/dry vacuum systems can be used with conventional adapters to function like built-in dry vacuum system for cleaning floors and other areas. Unlike conventional dry vacuum systems however, the inventive built-in wet/dry vacuum systems can also be used to clean up spilled liquids and can be used with a variety of other adapters for both dispensing and collecting liquid cleaning solutions.
Depicted in
FIG. 1
is one embodiment of an inventive built-in wet/dry vacuum system
10
incorporating features of the present invention. Vacuum system
10
includes a canister
12
having a top section
14
, a bottom section
16
, and a middle section
18
disposed therebetween. Sections
14
,
16
, and
18
are removable coupled together using conventional clamping members
19
. In one embodiment, sections
14
,
16
, and
18
are coupled together so as to produce a liquid tight seal therebetween.
Depicted in
FIG. 2
, canister
12
has an interior surface
24
bounding a chamber
26
. Chamber
26
includes a top end
27
and an opposing bottom end
29
. Chamber
26
communicates with the exterior through an inlet port
20
, an air outlet port
22
, and a liquid outlet port
23
.
Coupled with chamber
26
through inlet port
20
is a transfer conduit
28
. As depicted in
FIGS. 1 and 2
, transfer conduit
28
extends from an attachment end
30
disposed outside of canister
12
to an opposing discharge end
32
coupled with chamber
26
through inlet port
20
. Secured to attachment end
30
is a vacuum port
34
. Vacuum port
34
has a socket
35
that is configured to selectively couple with a flexible hose to which various tools or adapters can be secured. The hose and tools are not depicted herein. Such tools, however, can include, by way of example and not by limitation, dry vacuum nozzles, vacuum heads having a rotor brush, floor and wall brushes, upholstery brushes, and carpet groomers.
Vacuum port
34
is configured such that when a hose is attached thereto, open fluid communication is established between the hose, transfer conduit
28
, and canister
12
. When the hose is removed, vacuum port
34
seals off fluid communication between transfer conduit
28
and the exterior. In one embodiment, vacuum port
34
comprises a conventional vacuum port used with standard built-in dry vacuum systems
In the embodiment depicted, a plurality of transfer conduits
28
are interconnected by branching joints
36
. Each transfer conduit
28
terminates at a discrete attachment end
30
having a vacuum port
34
coupled therewith. Vacuum ports
34
are located at predetermined locations throughout the building for selective cleaning thereat. In an alternative embodiment, a plurality of discrete conduits
28
can be directly couple with canister
12
.
Depicted in
FIG. 2
, transfer conduit
28
includes a mixing tube
37
positioned at discharge end
32
. Mixing tube
37
is horizontally disposed within chamber
26
and extends from interior surface
24
of chamber
26
to a terminus
41
. As depicted in
FIG. 3
, mixing tube
37
is oriented at an angle that is offset from alignment with central longitudinal axis
43
of chamber
26
. In the embodiment depicted, terminus
41
is disposed adjacent to interior surface
24
. In this configuration, mixing tube
37
is oriented so that air exits mixing tube
37
through terminus
41
at an orientation substantially tangential to interior surface
24
. As discussed below in greater detail, this orientation of mixing tube
37
optimizes the cyclonic flow of air within chamber
26
.
In one embodiment of the present invention, vacuum means are provided for producing a relative vacuum or relative negative pressure within chamber
26
such that dry matter and liquid can be drawn into chamber
26
through transfer conduit
28
. By way of example and not by limitation, depicted in
FIG. 2
, a conventional vacuum motor
36
is disposed within top end
27
of chamber
26
. A vent line
38
couples with one side of vacuum motor
36
and exits through air outlet port
22
. In alternative embodiments for the vacuum means, vacuum motor
36
can have a variety of different configurations and can be placed at a variety of different locations both within and outside of the chamber
26
. As discussed later in greater detail, in embodiments where vacuum motor
36
is disposed outside of chamber
26
, vacuum motor
36
communicates with and draws air out of chamber
26
through a conduit.
A cyclonic separator
40
is attached to the opposing side of vacuum motor
36
. In the embodiment depicted, separator
40
has a frustaconical configuration and includes a constricted upper end
42
coupled with vacuum motor
36
and a radially outwardly flared lower end
44
. In alternative embodiments, the exterior of separator
40
need not be frustaconical, but preferably has a lower end having a diameter greater than the diameter of the upper end. Lower end
44
is freely disposed within chamber
26
and bounds an opening
46
. Separator
40
has an interior surface
48
that bounds a passageway
50
extending from opening
46
to vacuum motor
36
. Separator
40
is disposed such that mixing tube
37
of transfer conduit
28
is disposed above lower end
44
of separator
40
. Transversely extending across passageway
50
is a filter
52
. In one embodiment, filter
52
comprises a plastic mesh screen having a pore diameter in a range between about 0.1 inches to about 0.5 inches with about 0.1 to about 0.3 inches being more preferred.
Also disposed within chamber
26
is a frustaconical collecting cone
54
. Collecting cone
54
includes a radially enlarged upper end
56
that is secured to interior surface
24
of canister
12
. Collecting cone
54
also includes a constricted lower end
58
. An interior surface
60
bounds a passageway
62
extending between ends
56
and
58
. Collecting cone
54
is concentrically disposed below separator
40
with a gap
63
formed therebetween. Secured to lower end
58
of collecting cone
54
is an enlarged filter bag
64
. Filter bag
64
is removably secured to collecting cone
54
using conventional connecting means such as hooks, snaps, or ties. Filter bag
64
is configured to allow liquids to pass therethrough but to retain larger particles therein. In one embodiment, filter bag
64
is made from mesh netting. In an alternative embodiment, collecting cone
54
can be removed and filter bag
64
can be configured to removably attach directly to interior surface
24
of canister
12
.
Communicating with chamber
26
through liquid outlet port
23
is a drain line
66
. Drain line
66
functions to discharge waste liquid collected within bottom end
29
of chamber
26
. In one embodiment, drain line
66
feeds to a sewage line, septic tank, or disposal container.
When vacuum motor
36
is turned on, a relative vacuum is produced within chamber
26
. This relative vacuum produces a suction which is used to draw air, dry matter, and/or liquid into chamber
24
through transfer conduit
28
. Because of the orientation of mixing tube
37
, the air and other matter enters chamber
26
at an orientation substantially tangential with interior surface
24
of canister
12
. As a result, a substantially cyclonic flow is created within chamber
24
wherein the air and other matter swirls in a circular and downward path within chamber
24
. As the circling air moves downward, the space between the exterior surface of separator
40
and interior surface
24
of canister
12
decreases. As this space decreases, the speed of the air traveling within this space increases. The centrifugal force created by the increased air speed causes the liquid and particulate suspended within the air to move outward towards interior surface
24
of canister
12
. As the air and other matter passes below lower end
44
of separator
40
, the relatively clean air passes through gap
63
where it is drawn up into passageway
50
, through motor
26
, and out vent line
38
. Filter
52
functions to catch any additional material that is accidentally drawn in with the air.
The liquid and particulate continue under gravitational force to travel down into passageway
60
of collecting cone
54
and into filter bag
64
. The larger objects are retained within filter bag
64
. The liquid and smaller particles suspended therein are collected at bottom end
29
of chamber
26
.
In one embodiment of the present invention, valve means are provided for automatically stopping the flow of the waste liquid from chamber
26
through fluid outlet port
23
when the vacuum means is on and for permitting the flow of the waste liquid from chamber
26
through fluid outlet port
23
when the vacuum means is off. By way of example and not by limitation, depicted in Figure a check valve
70
having a flapper
72
is mounted in fluid communication along drain line
66
.
During operation of vacuum motor
36
, the relative vacuum produced within chamber
36
causes flapper
72
to rotate upward, thereby sealing drain line
66
closed. Sealing drain line
66
closed is useful in producing a strong relative vacuum within chamber
26
. With drain line
66
closed, fluid and other waste collects within bottom end
29
of chamber
26
. When vacuum motor
36
is turned off, the waste liquid pushes against flapper
72
which rotates flapper
72
into an open position, thereby allowing the waste liquid to exit chamber
26
out through drain line
66
. To facilitate ease in opening and closing check valve
70
, in one embodiment, check valve
70
is oriented at an angle θ relative to vertical in a range between 30° to about 60° with about 40° to about 50° being more preferred.
The present invention also envisions a variety of alternative embodiments for the valve means. By way of example, check valve
70
can be replaced with an electronically operated valve, such as a solenoid actuated gate valve. The electronically operated valve is coupled with vacuum motor
36
so as to close when vacuum motor
36
is on and to open when vacuum motor
36
is off. In yet another embodiment, there are a variety of different types of floating ball valves that can be used. When a vacuum is applied to the floating ball valve, the ball lodges to prevent passage of a fluid therethrough. When the vacuum is removed, the passage is opened.
In one embodiment, vacuum system
10
is designed such that when the vacuum hose is coupled with a select vacuum port
34
, vacuum motor
36
is automatically turned on. Likewise, vacuum motor
36
is automatically turned off when the hose is removed from vacuum port
34
. In alternative embodiments, vacuum motor
36
can be turned on and off by a switch located on or adjacent to vacuum port
34
.
To prevent over filling chamber
26
with liquid, the present invention also includes switch means for automatically turning off the vacuum means when the waste liquid within chamber
26
rises to a predetermined upper level and for automatically turning off the vacuum means when the waste liquid within chamber
26
drops to a predetermined lower level. By way of example and not by limitation, depicted in
FIG. 2
, a float switch
68
is disposed within the bottom of chamber
26
. One example of float switch
68
is the Solo-Float model D10N0 115 available from Anchor Scientific Inc. out of Long Lake, Minn.
Float switch
68
is in electrical communication with a control panel
71
by an electrical line
74
. Vacuum motor
36
is also electrically coupled with control panel
71
. A tie
76
, such as a clamp, secures electrical line
74
to canister
12
at a short distance from float switch
68
. Tie
76
functions to tether float switch
68
so that float switch
68
rotates upward as waste liquid fills in chamber
26
and rotates downward as waste liquid exits chamber
26
.
Accordingly, as liquid collects and rises within the bottom of chamber
24
, float switch
68
rotates upward around tie
76
. When float switch
68
is rotated upward to a predetermined angel based on the elevation of the waste liquid, float switch
68
automatically moves to a first activation states which turns vacuum motor
36
off. With vacuum motor
36
off, check valve
70
is opened allowing the waste liquid to drain out through drain line
66
. As liquid drains from chamber
24
, float switch
68
rotates downward around tie
76
. When float switch
68
is rotated downward to a predetermined angel based on the elevation of the water, float switch
68
automatically moves to a second activation states which turns vacuum motor
36
on, thereby closing check valve
70
. This process continues until vacuum motor is manually turned off. By selectively adjusting the distance between tie
76
and float switch
68
, the level of the waste liquid at which float switch
68
moves between the activation states can be controlled.
The present invention also envisions a variety of alternative embodiments for the switch means. By way of example, float switch
68
can be replaced with sensors vertically spaced apart within chamber
26
. When the waste liquid rises to the upper sensor, vacuum motor
36
is turned off. When the waste liquid drops below the lower sensor, vacuum motor
36
is turned on.
As depicted in
FIG. 1
, to facilitate removal of particulate suspended within the air drawn into chamber
26
, a fluid line
80
has a first end
82
fluid coupled with a cold water line
84
and an opposing second end
86
fluid coupled with transfer conduit
28
. Second end
86
of fluid line
80
is coupled at or adjacent to mixing tube
37
. A valve
88
, such as an electronically operated solenoid valve, is coupled with fluid line
80
to control the flow of water into transfer conduit
28
. In one embodiment, valve
88
is electrically coupled with control panel
71
such that when vacuum motor
36
is turned on, valve
88
is opened allowing water to be dispensed into transfer conduit
28
.
As the water enters transfer conduit
28
and travels along mixing tube
37
, the water mixes with the surrounding air so that the particles become suspended within the water. Once the water enters chamber
26
, as previously discussed, the water and suspended particles are driven outward against interior surface
24
of canister
12
and downward toward bottom end
29
of chamber
26
. This collected waste liquid is then subsequently dispensed out through drain line
66
. It is also noted that the water from fluid line
80
not only helps to collect and remove particulate from the air, is also functions to help wash the particulate matter down the length of chamber
26
to bottom end
29
.
Valve
88
can also be electrically coupled with float switch
68
. Accordingly, when float switch
68
is moved to its first activation state so as to turn vacuum motor
36
off, valve
88
is also automatically closed. This configuration helps to eliminate unnecessary waste of water. When float switch
68
is moved to the second activation state, valve
88
is automatically opened concurrently with the turning on of vacuum motor
36
.
Although the following flow rates and dimensions can vary based on the size and number of vacuum motors used, in one embodiment, mixing tube
37
has a diameter in a range between about 1.5 inches to about 2.5 inches, the length of mixing tube
37
, i.e., the distance between where fluid line
80
intersects transfer conduit
28
and terminus
41
, is in a range between about 11 inches to about 5 inches, and the flow rate of water entering mixing tube
37
through fluid line
80
is in a range between about 0.15 gallons/minute to about 0.35 gallons/minute. The present invention also envisions that mixing tube
37
can be fully positioned within chamber
26
, fully positioned outside canister
12
, or extend both inside and outside of chamber
26
.
Depicted in
FIG. 1
, vacuum system
10
also includes a fluid dispensing line
90
having a first end
92
fluid coupled to a hot water line
94
and an opposing second end
96
fluid coupled to a fluid port
98
. In one embodiment, a fluid port
98
is disposed adjacent to each vacuum port
34
. Fluid port
98
includes a quick connect fluid fitting
100
. Fluid fitting
100
enables quick fluid connection to a dispensing hose on which a variety of different adapter and tools can be attached. By way of example, such tools can include upholstery and spotting tools, carpet cleaning tools, pre-sprayers, and other types of sprayers used in cleaning. The tools used in association with fluid port
98
may be separate from or combined with the tools used with vacuum port
34
.
The present invention also includes means for injecting a concentrate into fluid dispensing line
90
. By way of example and not by limitation, as depicted in
FIG. 1
, a selective mixing system
102
is fluid coupled with fluid dispensing line
90
. As depicted in
FIG. 4
, a lower portion
90
a
of dispensing line
90
feeds into a filter
104
and a check valve
106
. Check valve
106
feeds into a T-fitting
108
. T-fitting
108
is coupled with a first conduit portion
110
and a second conduit portion
112
. First conduit portion
110
fluid couples with an upper portion
90
b
of fluid dispensing line
90
by way of a manually operated valve
114
. Second conduit portion
112
fluid couples with a venturi fitting
116
. Venturi fitting
116
is fluid coupled with a third conduit portion
118
that connects with upper portion
90
b
and is fluid coupled with a container
120
configured to hold a concentrate.
During operation, when valve
114
is opened, water travels directly from lower portion
90
a
, through filter
104
, check valve
106
, first conduit portion
110
, and out through valve
114
into upper portion
90
b
. The constriction of venturi fitting
116
prevents the water from passing therethrough. When valve
114
is closed, the fluid from lower portion
90
a
travels through filter
104
, check valve
106
, second conduit portion
112
, venturi fitting
116
, and then back to upper portion
90
b
through third conduit portion
118
. As the water passes through venturi fitting
116
, the water is initially compressed and then expanded. This compression and expansion produces a venturi which draws the concentrate from within container
120
and mixes it with the water flowing therethrough. As a result, when the valve
114
is closed, the fluid dispensed out through fluid port
98
is a mixture of water and concentrate. The concentrate can comprise any desired liquid composition such as liquid soap, carpet cleaning solution, or spot cleaning solution.
Depicted in
FIG. 5
is an alternative embodiment of the inventive built-in wet/dry vacuum system. Like elements between the embodiments depicted in
FIGS. 2 and 5
are identified by like reference characters. As depicted in
FIG. 5
, a wet/dry vacuum system
122
includes canister
12
having collecting cone
54
, filtering bag
64
, and float switch
68
disposed therein. Also disposed within canister
12
is separator
40
. In contrast to the embodiment depicted
FIG. 2
, however, vacuum motor
36
is removed from canister
12
. An adjacent second canister
124
is provided having a first vacuum motor
126
and a second vacuum motor
128
. Each of the vacuum motors
126
and
128
are fluid coupled with separator
40
through a conduit
130
. Each of motors
126
and
128
vent to the exterior through corresponding vent lines
132
and
134
.
Vacuum system
122
is also distinguished over vacuum system
10
in that control panel
71
is moved from canister
12
to second canister
124
. Furthermore, a preliminary collecting cone
136
is disposed between collecting cone
54
and separator
40
. The use of second canister
124
and vacuum motors
126
and/or
128
are alternative embodiment to the vacuum means as previously discussed.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Claims
- 1. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a first canister having an inlet port, an air outlet port, and a liquid outlet port, the first canister having a chamber configured to hold the liquid; (b) vacuum means for producing a vacuum within the chamber such that the dry matter and the liquid can be drawn into the chamber through the inlet port; (c) switch means for automatically turning off the vacuum means when the liquid within the chamber rises to a predetermined upper level and for automatically turning on the vacuum means when the liquid within the chamber drops to a predetermined lower level; (d) valve means for automatically stopping flow of the liquid from the chamber through the liquid outlet port when the vacuum means is on and for permitting flow of the liquid from the chamber through the liquid outlet port when the vacuum means is off; and (e) a tubular separator disposed within the chamber and bounding an internal passageway, the separator having an exterior surface extending from an upper end to an opposing lower end, the lower end having a maximum outer diameter greater than a maximum outer diameter of the upper end, the upper end of the separator being in communication with the vacuum means such that air within the chamber exits the chamber by passing through the passageway from the lower end to the upper end.
- 2. A vacuum system as recited in claim 1, wherein the vacuum means comprises a motor disposed within the chamber of the first canister.
- 3. A vacuum system as recited in claim 1, wherein the vacuum means comprises a separate and discrete second canister having a motor disposed therein, the second canister being coupled with the first canister by a conduit.
- 4. A vacuum system as recited in claim 1, wherein the switch means comprises a float switch disposed within the chamber of the canister.
- 5. A vacuum system as recited in claim 1, wherein the valve means comprises a check valve coupled with the outlet port, the check valve including:(a) a housing bounding a passageway, the passageway having a central longitudinal axis; and (b) a flapper rotatably disposed within the housing so as to selectively seal the passageway closed.
- 6. A vacuum system as recited in claim 5, wherein the check valve is disposed such that the flapper is freely suspended in a substantially vertical orientation when resting so that the passageway is at least partially open and the central longitudinal axis of the passageway is disposed at an angle in a range between about 30° to about 70° relative to a vertical plane.
- 7. A vacuum system as recited in claim 1, further comprising a filter bag disposed within the chamber in vertical alignment below the separator.
- 8. A vacuum system as recited in claim 1, further comprising a collecting cone disposed within the chamber, the collecting cone having a radially enlarged upper end configured to receive the dry matter and liquid entering the chamber and an opposing constricted lower end.
- 9. A vacuum system as recited in claim 8, further comprising a filter bag coupled with the lower end of the collecting cone, the filter bag being configured to allow liquid to pass therethrough.
- 10. A vacuum system as recited in claim 1, further comprising a filter disposed within the passageway of the separator.
- 11. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a substantially cylindrical canister having an inlet port, an air outlet port, and a liquid outlet port, the canister having a chamber configured to hold the liquid, the canister also having an upper portion and a lower portion, the upper and lower portions being selectively separated to enable routine access to the chamber; (b) a motor coupled with the canister so as to produce a relative vacuum within the chamber when the motor is on; (c) a switch coupled with the motor, the switch being configured to selectively turn the motor on and off based on the level of the liquid within the chamber; (d) a valve coupled with the liquid outlet port, the valve controlling the flow of the liquid from the chamber through the outlet port; and (e) a filter bag disposed within the chamber of the canister, the filter bag being positioned in substantially vertical alignment below the air outlet port and the inlet port such that liquid entering the chamber through the inlet port subsequently passes through the filter bag.
- 12. A vacuum system as recited in claim 11, wherein the motor is disposed within the chamber of the canister.
- 13. A vacuum system as recited in claim 11, wherein the switch comprises a float switch disposed within the chamber of the canister.
- 14. A vacuum system as recited in claim 11, wherein the valve comprises a check valve.
- 15. A vacuum system as recited in claim 11, further comprising a collecting cone disposed within the chamber below the inlet port, the collecting cone having a radially enlarged upper end configured to receive the dry matter and liquid entering the chamber through the inlet port, the collecting cone also having a constricted lower end with an opening formed thereat, the filter bag being coupled with the collecting cone such that material passing through the opening at the lower end of the collecting cone passes through the filter bag.
- 16. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a substantially vertically disposed canister having a substantially cylindrical interior side wall bounding a chamber, the chamber being configured to hold a liquid; (b) a transfer conduit having a first end and an opposing second end, at least a portion of the transfer conduit horizontally extending a distance from the substantially cylindrical interior side wall of the canister to a terminus of the transfer conduit disposed within the chamber of the canister, the terminus defining an inlet port through which the dry matter and liquid enters the chamber; (c) a fluid line fluid coupled with the transfer conduit; (d) a control valve coupled with the fluid line, the control valve being operable between an open position wherein fluid flows from the fluid line into the transfer conduit and a closed position wherein fluid is stopped from flowing from the fluid line into the transfer conduit; (e) vacuum means for producing a vacuum with the chamber such that the dry matter and the liquid can be drawn into the chamber through the transfer conduit; (f) switch means for automatically turning off the vacuum means and closing the control valve when the liquid within the chamber rises to a predetermined upper level and for automatically turning on the vacuum means and opening the control valve when the liquid within the chamber drops to a predetermined lower level; and (g) a tubular separator disposed within the chamber of the canister adjacent to the transfer conduit.
- 17. A vacuum system as recited in claim 16, wherein the fluid line couples with the transfer conduit at a distance in a range between about 5 inches to about 11 inches from the terminus at the second end of the transfer conduit.
- 18. A vacuum system as recited in claim 16, wherein the transfer conduit projects into the chamber of the canister in a range between about 5 inches to about 11 inches from the interior side wall of the canister.
- 19. A vacuum system as recited in claim 16, wherein the transfer conduit projects into the chamber of the canister at an orientation substantially tangential to the interior surface of the canister bounding the chamber.
- 20. A vacuum system as recited in claim 16, wherein the switch means comprises a float valve disposed within the chamber of the canister.
- 21. A vacuum system as recited in claim 16, wherein the canister has a liquid outlet port with a check valve coupled thereto.
- 22. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a canister having an air outlet port and a liquid outlet port, the canister having a chamber configured to hold a liquid; (b) a vacuum port disposed at a distance away from the canister; (c) a transfer conduit having a first end coupled with the vacuum port and an opposing second end coupled with the canister (d) a fluid port disposed adjacent to the vacuum port; (e) a first fluid line coupled with the fluid port, the first fluid line being configured to deliver a fluid to the fluid port; (f) vacuum means for producing a vacuum within the chamber such that the dry matter and the liquid can be drawn into the chamber through the transfer conduit, the vacuum means comprising a motor disposed within the chamber of the canister; (g) switch means for automatically turning off the vacuum means when the liquid within the chamber rises to a predetermined upper level and for automatically turning on the vacuum means when the liquid within the chamber drops to a predetermined lower level; and (h) valve means for automatically stopping flow of the liquid from the chamber through the liquid outlet port when the vacuum means is on and for permitting flow of the liquid from the chamber through the liquid outlet port when the vacuum means is off.
- 23. A vacuum system as recited in claim 22, further comprising means for combining a concentrate into the first fluid line.
- 24. A vacuum system as recited in claim 22, further comprising a second fluid line fluid coupled with the transfer conduit adjacent to the canister.
- 25. A vacuum system for vacuuming both dry matter and liquid, the system comprising:(a) a substantially cylindrical canister having an inlet port, an air outlet port, and a liquid outlet port, the canister having a chamber configured to hold the liquid; (b) a motor disposed within the chamber of the canister, the motor being configured to produce a vacuum within the chamber such that the dry matter and the liquid can be drawn into the chamber through the inlet port; (c) switch means for automatically turning off the motor when the liquid within the chamber rises to a predetermined upper level and for automatically turning on the motor when the liquid within the chamber drops to a predetermined lower level; (d) valve means for automatically stopping flow of the liquid from the chamber through the liquid outlet port when the motor is on and for permitting flow of the liquid from the chamber through the liquid outlet port when the motor is off; (e) a tubular cyclonic separator disposed within the chamber and bounding an internal passageway, the separator having an exterior surface extending from an upper end to an opposing lower end, the lower end having a maximum outer diameter greater than a maximum outer diameter of the upper end, the upper end of the separator being in communication with the motor such that air within the chamber exits the chamber by passing through the passageway from the lower end to the upper end; and (f) a filter bag disposed within the chamber in vertical alignment below the cyclonic separator.
US Referenced Citations (15)