1. Field of the Invention
The present invention generally relates to a cable guiding device, more particularly, and to a cable guiding device for a winch.
2. Description of the Related Art
A winch is a vehicle-carried apparatus mainly used for vehicle rescue, loading or unloading, which can be mounted on a vehicle such as an engineering vehicle, an off road vehicle, and SUV sports vehicle.
The conventional cable guiding device has at lease the following disadvantages. Firstly, the cable moves along the longitudinal direction (i.e., the axial direction of the drum) during winding or unwinding, so that the cable will move in the longitudinal direction relative to the upper and lower guiding rollers 201 and 202. Therefore, the lengths of upper and lower guiding rollers 201 and 202 should be adapted to the moving distance (i.e., the length of the drum in the axial direction thereof) of the cable in the longitudinal direction, so that the upper and the lower guiding rollers 201 and 202 are large in size, and the manufacturing thereof are difficult and high in cost. Secondly, the cable moves in the longitudinal direction relative to the upper and lower guiding rollers 201, 202 during winding and unwinding, so that sliding friction occurs in the longitudinal direction between the cable and the surface of the upper guiding roller 201 as well as the surface of the lower guiding roller 202. Therefore, the cable and the upper and lower guiding rollers are abraded, thus reducing the service lives thereof. Thirdly, the cable will be loose if no load is applied to the free end of the cable during winding of the cable onto the drum, so that the cable could not be wound tidily onto the drum, thus causing the cable to be in disorder, which results in damaging the cable, reducing the service life of the cable, and even damaging the winch.
The present invention overcomes at least one of the problems existing in the prior art. Accordingly, one embodiment of the present invention provides a cable guiding device that is small in size and low in cost, and the abrasion between the cable and the cable guiding device is decreased, thus prolong the service life of the cable and the cable guiding device.
The cable guiding device according to one embodiment of the present invention includes a base, an upper guide member disposed along a longitudinal direction, in which two ends of the upper guide member are mounted on the base respectively. A lower guide member is disposed parallelly under the upper guide member, and spaced apart from the upper guide member in a vertical direction. Two ends of the lower guide member are mounted on the base respectively. A slider defining a central cavity is penetrated therethrough in a lateral direction substantially perpendicular to the longitudinal direction. An upper movable member is fitted slidably over the upper guide member, in which two ends of the upper movable member are mounted on two longitudinal side walls of the slider respectively. An upper guiding roller is fitted rotatably over the upper movable member and disposed within the central cavity. A lower movable member is fitted slidably over the lower guide member, in which two ends of the lower movable member are mounted on two longitudinal side walls of the slider respectively, and a lower guiding roller is fitted rotatably over the lower movable member and disposed within the central cavity.
With the cabling guiding device of the present invention, the upper and lower guiding rollers are rotatable relative to the upper and lower movable members respectively, the upper and lower guiding rollers and the upper and lower movable members together with the slider are movable in the longitudinal direction relative to the upper and lower guide members respectively. Therefore, during the cable being wound onto and unwound from the drum, no sliding friction occurs between the cable and the upper guiding roller as well as the lower guiding roller in the circumferential and longitudinal directions of the upper and lower guiding rollers. The cable guiding device according to one embodiment the present invention may reduce abrasion of the cable and prolong service life of the cable. Therefore, with the cable guiding device according to the embodiment of the present invention, the lengths of upper and lower guiding rollers may be reduced, and the cost and the size of the cable guiding device may be reduced as well.
The above summary of one embodiment of the present invention is not intended to describe each disclosed embodiment or every implementation of the present invention.
Additional aspects and advantages of the embodiments of present invention will be given in part in the following description will become apparent in part from the following descriptions, or will be learned from the practice of the embodiments of the present invention.
These and other aspects and advantages of the invention will become apparent and more readily appreciated from the following description taken in conjunction with the drawings, in which:
The cable guiding device according to one embodiment of the present invention will described in detail with reference to the drawings below. The embodiments described herein with reference to the drawings are explanatory, illustrative, and used to generally understand the present invention. The embodiments shall not be construed to limit the present invention. The same or similar elements and the elements having same or similar functions are denoted by like reference numerals throughout the descriptions.
In the description, relative terms such as “longitudinal”, “lateral”, “front”, “rear”, “right”, “left”, “lower”, “upper”, “horizontal”, “vertical”, “above”, “below”, “top”, “bottom” as well as derivative thereof (e.g., “horizontally”, “downwardly”, “upwardly”, etc.) should be construed to refer to the orientation as then described or as shown in the drawings under discussion. These relative terms are for convenience of description and do not require that the present invention be constructed or operated in a particular orientation. For instance, in the description below, direction A in
The term “load state” as used herein refers to a state of the cable guiding device in which the cable is wound onto or unwound from the drum of the winch with a load being applied to the free end of the cable, as shown in
The term “no-load state” as used herein refers to a state of the cable guiding device in which the cable is wound onto the drum of the winch with on load being applied to the free end of the cable, as shown in
The term “tension position” as used herein refers to a position of the cable-pressing roller in which the cable is tensioned by the cable-pressing roller in the no-load state, as shown in
The term “release position” as used herein refers to a position of the cable-pressing roller in which the cable-pressing roller releases the cable and thereby the cable is not tensioned in the load state, as shown in
As shown in
The upper and lower guide members 2a and 2b are disposed along a longitudinal direction A respectively, so that the axial directions of the upper guide member 2a and the lower guide member 2b are substantially consistent with the longitudinal direction A. In other words, the upper and lower guide members 2a and 2b are parallel to each other. More specifically, two ends of the upper guide member 2a are mounted on the base 1 respectively, and two ends of the lower guide member 2b are mounted on the base respectively as well, in which the lower guide member 2b is disposed under the upper guide member 2a. The lower guide member 2b is spaced apart from the upper guide member 2a in a vertical direction Z (i.e., the up and down direction as viewed in
In some embodiments of the present invention, each of the upper and lower guide members 2a and 2b may be a circular column. In the examples of shown in
As shown in
The first and second extending frames 101a and 101b may be integrated with the base 100. For example, each of the first and second extending frames 101a and 101b is formed by bending a part of the base 100. Of course, the present invention is not limited to this embodiment. For example, the first extending frame 101a and the second extending frame 101b may be made separately, then welded or connected via bolt to the base 100.
In some embodiments of the present invention, the cable guiding device further includes a first support frame 102a and a second support frame 102b, which are mounted on the first and second extending frames 101a and 101b respectively via bolts 8, as shown in
The slider 3 defines a central cavity 32 penetrated therethrough in the lateral direction B substantially perpendicular to the longitudinal direction A. In other words, two longitudinal side walls of the slider (i.e., front and rear surfaces thereof as shown in
In one example of the present invention, the cable guiding device includes a left guiding roller 4a and a right guiding roller 4b. The upper and lower ends of each of the left and right guiding rollers 4a and 4b are mounted on the top and bottom walls of the slider 3 respectively. Each of the left and right guiding rollers 4a and 4b is rotatable around an axis thereof. The left and right guiding rollers 4a and 4b are spaced a predetermined distance S apart from each other in the longitudinal direction A, and disposed in front of the upper and lower guide members 2a and 2b in the lateral direction B. The predetermined distance S is equal to or smaller than the longitudinal size d of the central cavity 32 of the slider 3. Consequently, the cable L is guided from two sides in the longitudinal direction A by the left and right guiding rollers 4a and 4b, thus avoiding contacting and abrasion between of the cable L and each of the two longitudinal side walls 34 of the slider 3.
In some embodiments of the present invention, two first lugs 31a are formed on the front side (the right side in
As shown in
As shown in
As shown in
Two ends of the lower movable member 5b are mounted on two longitudinal side walls 34 of the slider 3 respectively. The lower movable member 5b is fitted slidably over the lower guide member 2b. In one example of the present invention, the lower movable member 5b comprises a linear bearing which is slidable in the longitudinal direction A relative to the lower guide member 2b.
The upper guiding roller 6a is disposed within the central cavity 32 of the slider 3 and fitted rotatably over the upper movable member 5a. The lower guiding roller 6b is disposed within the central cavity 32 of the slider 3 and fitted rotatably over the lower movable member 5b.
Therefore, when being wound onto or unwound from the drum 8, the cable L is guided by the upper guiding roller 6a and the lower guiding roller 6b. Thus no sliding friction occurs in both longitudinal and circumferential directions between the cable L and the upper guide roller 6a as well as the lower guiding roller 6b.
As shown in
Therefore, when being wound onto or unwound from the drum 8 of the winch 9, the cable L moves in the longitudinal direction A, thus driving the upper and lower movable members 5a, 5b as well as the upper and lower guiding rollers 6a, 6b together with the slider 3 to move in the longitudinal direction A relative to the upper and lower guide members 2a and 2b. At the same time, the upper and lower guiding rollers 6a, 6b rotate relative to the upper and lower movable members 5a, 5b respectively, and the left and right guiding rollers 4a and 4b may rotate and simultaneously translate together with the slider 3. Consequently, no sliding friction occurs between the cable L and each of the upper and lower guiding rollers 6a, 6b in both longitudinal and circumferential directions, and between the cable L and each of two longitudinal side walls 34 of the slider 3. Therefore, the length of each of upper and lower guiding rollers 6a and 6b is reduced, the size of the cable guiding device is reduced, the cost of the cable guiding device is low, the abrasion of the cable L is decreased, and the service life of the cable L is prolonged. Furthermore, the cable guiding device according to embodiments of the present invention does not need power apparatus to drive the upper and lower guiding rollers 6a and 6b, the left and right guiding rollers 4a and 4b and the slider 3, thus simplifying the structure of the cable guiding device.
As shown in
In some embodiments of the invention, the cable-pressing roller 7 comprises a center shaft 71 and a sleeve 72 fitted rotatable over the center shaft 71. A vertical groove 35 is formed in each of the two longitudinal side walls 34 of the slider 3, and two ends of the first center shaft 71 of the cable-pressing roller 7 are supported in the vertical grooves 35 respectively. The sleeve 72 is disposed within the central cavity 32 of the slider 3. As shown in
In some embodiments of the invention, when two ends of the cable-pressing roller 7 are held in the two downmost recesses 33 as shown in
When the cable guiding device is in the load state, that is, there is a load F applied to the free end of the cable L, as shown in
As shown in
As shown in
As shown in
As shown in
As shown in
Thus, with the cable guiding device according to embodiments of the invention, the upper and lower guiding rollers 6a and 6b, and the left and right guiding rollers 4a and 4b may rotate and simultaneously move together with the slider 3 relative to the upper and lower guide members 2a and 2b under driving of the cable L. Therefore, the lengths of the upper and lower guiding rollers 6a and 6b may be reduced, the size of the cable guiding device be reduced, the abrasion of the cable L may be decreased, and the service life of the cable may be prolonged. Furthermore, the cable guiding device according to embodiments of the present invention does not need power apparatus to drive the upper and lower guiding rollers 6a and 6b, the left and right guiding rollers 4a and 4b and the slider 3, thus further simplifying the structure thereof and reducing the cost.
Although explanatory embodiments have been shown and described, it should be appreciated by those skilled in the art that changes, alternatives, and modifications can be made in the embodiments without departing from spirit and principles of the invention. Such changes, alternatives, and modifications all fall into the scope of the claims and their equivalents.
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