Patent Application
20090152479
The disclosure relates to flame detectors using a camera for recording a spatially resolved image of the flame.
Flame detectors (flame scanners) are considered to be one of the most critical devices within the combustion chamber of commercial heating equipment, such as steam boilers, water heaters, or gas, oil or coal fired furnaces. The flame detector is a safety device, which detects if the pilot light or main flame is actually lit. When properly installed and serviced, it is designed to prevent boiler explosions caused by the ignition of fuel accumulated within the burner chamber during a flame failure. Flame failure is defined as a boiler condition when the flame within the boiler combustion chamber has been unintentionally discontinued due to faulty equipment or operation.
DE 197 10 206 describes a flame detector having imaging optics that project the light from the flame onto several cameras, with differing spectral filters arranged in front of the cameras.
WO 02/070953 describes a flame detector having imaging optics that project several images of the flame onto different spatial regions of a single camera, wherein the images have different spectral composition. The imaging optics consist of an assembly of several beam splitters and mirrors.
The problem to be solved by the present disclosure is to provide a simple flame detector. For example, imaging optics comprise several lens devices arranged side by side, such that each lens device is receiving part of the light from the flame. Each lens device projects one image onto one region of the camera. In this configuration, no beam splitters or mirrors are required, which is advantageous because such components are expensive and difficult to align.
A flame detector for monitoring a flame is disclosed comprising: a camera, an optical imaging system for projecting several images of said flame in different spectral regions onto different spatial regions of the camera, at least one color filter, wherein said optical imaging system comprises several lens devices arranged side by side, each lens device projecting one of said images onto one of said regions of the camera.
Further exemplary embodiments, advantages and applications of the disclosure are disclosed in the following description, which makes reference to
By projecting all images onto the same camera, all of them are recorded by a single device, which obviates problems caused by the variance of sensitivity between different camera devices that may affect the reliability of the system of DE 197 10 206. In addition, only a single camera is required, which reduces the costs for manufacturing the flame detector.
The lens devices can be arranged on a common carrier, which simplifies their adjustment. For example, the common carrier can carry several Fresnel lenses arranged side by side.
The lens devices 3a, 3b, 3c, 3d are arranged side by side in a common plane defined by carrier 4, which plane is arranges substantially tangentially to a sphere with its center in flame 1, such that each lens device directly receives part of the light emitted by flame 1.
Each lens device 3a, 3b, 3c, 3d projects one image of flame 1 onto camera 5. Camera 5 is single chip CCD camera, e.g. having a silicon substrate. The concurrent projection of the four images onto camera 5 is, in the present exemplary embodiment, such that each image is projected into one quarter of the camera and all images have the same size.
The four lens devices 3a, 3b, 3c, 3d are arranged substantially symmetrically about an axis joining flame 1 and camera 5 such that each lens device receives substantially the same amount of light.
Color filters 6a, 6b, 6c are arranged between three of the lens devices, namely lens devices 3a, 3b, 3c, and the corresponding images on camera 5, each lens device filtering the light for one of the images. The color filters can e.g. be applied directly to camera 5 or they can be placed at a distance thereof. In particular, the filters can also be mounted to carrier 4. The color filters can also be located in front of the lens devices, but an arrangement closer to or immediately in front of camera 5 is advantageous because it reduces crosstalk between the different spectral channels.
The four images on camera 5 have the following spectral composition:
Image processing techniques can be used for analyzing the images received by camera 5. For example:
In general, as can be seen from the above, the selection of the spectral range to be used in a measurement depends on the nature of the combustion. Since the present device allows measurements in different spectral ranges, it can be used for various types of combustion by simply adapting the evaluation algorithm.
The device can be provided with self-diagnostic capabilities by incorporating a light source, e.g., a light source 7 emitting UV, visible and infrared radiation. Light source 7 is positioned to send light into camera 5 to test the operation of the same. It can e.g. be switched on and off when the flame is known or assumed to be off. In that case, a signal should be generated in synchronicity with the switching on and off of light source 7. If no such signal is observed, camera 5 is probably inoperative, and a warning signal can be generated.
A light source 7 can be located such that its light falls onto the side the lens devices 3a, 3b, 3c, 3d opposite to flame 1. Part of the light reflected the lens devices 3a, 3b, 3c, 3d falls onto camera 5.
Also, it is not strictly necessary to carry out measurements in all the three mentioned spectral ranges. Depending on the desired range of applications of the flame detector, a measurement in only a subset of the said spectral ranges can be sufficient. In particular, the number of optical filters may e.g. be reduced to only two.
A plurality of the flame detectors shown here can be combined to measure the three-dimensional properties of flame 1, e.g. by positioning one flame detector along the x-axis, one detector along the y-axis and one detector along the z-axis of an orthogonal x-y-z-coordinate system with the flame being in the origin of the coordinate system.
To further improve the sensitivity of the device, an optical frequency converter can be used. In particular, a suitable UV-sensitive fluorescent material, such as a phosphor, can convert UV-light to the visible spectral range, where the sensitivity of a silicon-based camera is highest. Suitable phosphors are e.g. described in “Responsive CCD Image Sensors With Enhanced Inorganic Phosphor Coatings” by W. A. R. Franks et al., IEEE Transactions on Electron Devices, Vo. 50, No. 2, pp. 352-358. The frequency converter can e.g. be laminated to one of the filters 6a, 6b, 6c.
Similarly, frequency up-conversion can be used for converting light having a wavelength larger than 1 μm into a spectral range where a silicon-based camera is sensitive.
Suitable materials of this type are known to the person skilled in the art, and are e.g. sold by LDP LLC., 220 Broad Street, Carlstadt, N.J. 07072, USA (www.maxmax.com), e.g. under the names of IRDC2 IRUCG, IRUCR and IRUCB.
It will be appreciated by those skilled in the art that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The presently disclosed embodiments are therefore considered in all respects to be illustrative and not restricted. The scope of the invention is indicated by the appended claims rather than the foregoing description and all changes that come within the meaning and range and equivalence thereof are intended to be embraced therein.
This application claims priority as a continuation application under 35 U.S.C. §120 to PCT/CH2006/000463 filed as an International Application on Aug. 25, 2006 designating the U.S., the entire content of which is hereby incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/CH2006/000463 | Aug 2006 | US |
| Child | 12389397 | US |
