Camera system to facilitate a cascade of imaging effects

Information

  • Patent Grant
  • 8896724
  • Patent Number
    8,896,724
  • Date Filed
    Sunday, May 4, 2008
    17 years ago
  • Date Issued
    Tuesday, November 25, 2014
    10 years ago
Abstract
This invention provides for a camera system having a plurality of hand held camera devices connected together in series. Each camera device includes an image input configured to receive image data from a camera device preceding in the series of devices, and an instruction reader configured to read instructions from a card inserted into the camera device, said card having encoded thereon various instructions for the manipulation of the image data. Each camera device also includes a processor unit arranged in communication with the input and the instruction reader, the processor unit configured to perform image manipulation on the image data according to the instructions read from the card. Also included is an image output configured to transmit manipulated image data from the processor to a camera device following in the series of devices, the camera system operatively facilitating a cascade of imaging effects.
Description
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not applicable.


FIELD OF THE INVENTION

The present invention relates to a data processing method and apparatus and, in particular, discloses a Multi Artcam System.


The present invention further relates to the field of image processing and to user interface mechanisms for performing image processing.


BACKGROUND OF THE INVENTION

Recently, in Australia Provisional Patent Specification entitled “Image Processing Method and Apparatus (Art01)” filed concurrently by the present applicant, a system has been proposed known colloquially as “Artcam” which is a digital camera having an integral printer for printing out sensed images in addition to manipulations of the sensed image which are manipulated as a result of the insertion of a “Artcard” having manipulation instructions thereon into the camera.


SUMMARY OF THE INVENTION

It is an object of the present invention to provide for a multi effect system to provide enhanced image effects.


In accordance with the first aspect of the present invention as provided a method of creating a manipulated image comprising interconnecting a series of camera manipulation units, each of said camera manipulation unit applying an image manipulation to an inputted image so as to produce a manipulated output image, an initial one of said camera manipulation units sensing an image from an environment and at least a final one of said camera manipulation units producing a permanent output image.





BRIEF DESCRIPTION OF THE DRAWINGS

Notwithstanding any other forms which may fall within the scope of the present invention, preferred forms of the invention will now be described, by way of example only, with reference to the accompanying drawings which:



FIG. 1 illustrates the form of interconnection of the preferred embodiment.





DESCRIPTION OF PREFERRED AND OTHER EMBODIMENTS

The preferred embodiment is preferable implemented through suitable programming of a hand held camera device such as that described in Australian Provisional Patent Application entitled “Image Processing Method and Apparatus (ART01)” filed concurrently herewith by the present applicant the content of which is hereby specifically incorporated by cross reference.


The aforementioned patent specification discloses a camera system, hereinafter known as an “Artcam” type camera, wherein sensed images can be directly printed out by an Artcam portable camera unit. Further, the aforementioned specification discloses means and methods for performing various manipulations on images captured by the camera sensing device leading to the production of various effects in any output image. The manipulations are disclosed to be highly flexible in nature and can be implemented through the insertion into the Artcam of cards having encoded thereon various instructions for the manipulation of images, the cards hereinafter being known as Artcards. The Artcam further has significant onboard processing power by an Artcam Central Processor unit (ACP) which is interconnected to a memory device for the storage of important data and images.


In the preferred embodiment, multiple Artcams as described in the aforementioned patent specification are interconnected via their USB ports so as to provide a cascading of imaging effects. Through suitable programming of the internal computer portions of each Artcam, a cascading of imaging effects can be achieved.


The preferred arrangement is as illustrated in FIG. 1 wherein a series of Artcams, e.g. 2, 3, 4, are interconnected 5 via their USB ports. Each Artcam 2, 3, 4 is provided with a corresponding Artcard 7, 8, 9 having a suitable image manipulation program stored thereon. Further, the instructions for utilisation in a network environment can be provided on the Artcard 7, 8, 9. The image 10 sensed by the Artcam 2 is then manipulated by the manipulation program on Artcard 7 with the result being forwarded 5 to Artcam device 3 which applies the image manipulation function provided on Artcard 8 producing a corresponding output which is forwarded to the next Artcam in the series. The chained Artcam has been modified so as to have two USB ports for this purpose. The final Artcam 4 applies its Artcard manipulation stored on Artcard 9 for producing output 12 which is a conglomeration of each of the previous image manipulations.


The arrangement 1 on FIG. 1 thereby provides the opportunity to apply multiple effects to a single sensed image. Of course, a number of further refinements are possible. For example, each Artcam could print out its own manipulated image in addition to forwarding the image to the next Artcam in the series. Additionally, splitting of paths where one Artcam outputs to two different downstream Artcams which result in different final images being output could also be provided. Additionally, loops, etc., could be utilised.


It would be appreciated by a person skilled in the art that numerous variations and/or modifications may be made to the present invention as shown in the specific embodiment without departing from the spirit or scope of the invention as broadly described. The present embodiment is, therefore, to be considered in all respects to be illustrative and not restrictive.


Ink Jet Technologies


The embodiments of the invention use an ink jet printer type device. Of course many different devices could be used. However presently popular ink jet printing technologies are unlikely to be suitable.


The most significant problem with thermal ink jet is power consumption. This is approximately 100 times that required for high speed, and stems from the energy-inefficient means of drop ejection. This involves the rapid boiling of water to produce a vapor bubble which expels the ink. Water has a very high heat capacity, and must be superheated in thermal ink jet applications. This leads to an efficiency of around 0.02%, from electricity input to drop momentum (and increased surface area) out.


The most significant problem with piezoelectric ink jet is size and cost. Piezoelectric crystals have a very small deflection at reasonable drive voltages, and therefore require a large area for each nozzle. Also, each piezoelectric actuator must be connected to its drive circuit on a separate substrate. This is not a significant problem at the current limit of around 300 nozzles per print head, but is a major impediment to the fabrication of pagewide print heads with 19,200 nozzles.


Ideally, the ink jet technologies used meet the stringent requirements of in-camera digital color printing and other high quality, high speed, low cost printing applications. To meet the requirements of digital photography, new ink jet technologies have been created. The target features include:


low power (less than 10 Watts)


high resolution capability (1,600 dpi or more)


photographic quality output


low manufacturing cost


small size (pagewidth times minimum cross section)


high speed (<2 seconds per page).


All of these features can be met or exceeded by the ink jet systems described below with differing levels of difficulty. 45 different ink jet technologies have been developed by the Assignee to give a wide range of choices for high volume manufacture. These technologies form part of separate applications assigned to the present Assignee as set out in the table below.


The ink jet designs shown here are suitable for a wide range of digital printing systems, from battery powered one-time use digital cameras, through to desktop and network printers, and through to commercial printing systems


For ease of manufacture using standard process equipment, the print head is designed to be a monolithic 0.5 micron CMOS chip with MEMS post processing. For color photographic applications, the print head is 100 mm long, with a width which depends upon the ink jet type. The smallest print head designed is IJ38, which is 0.35 mm wide, giving a chip area of 35 square mm. The print heads each contain 19,200 nozzles plus data and control circuitry.


Ink is supplied to the back of the print head by injection molded plastic ink channels. The molding requires 50 micron features, which can be created using a lithographically micromachined insert in a standard injection molding tool. Ink flows through holes etched through the wafer to the nozzle chambers fabricated on the front surface of the wafer. The print head is connected to the camera circuitry by tape automated bonding.


Tables of Drop-on-Demand Ink Jets


Eleven important characteristics of the fundamental operation of individual ink jet nozzles have been identified. These characteristics are largely orthogonal, and so can be elucidated as an eleven dimensional matrix. Most of the eleven axes of this matrix include entries developed by the present assignee.


The following tables form the axes of an eleven dimensional table of ink jet types.


Actuator mechanism (18 types)


Basic operation mode (7 types)


Auxiliary mechanism (8 types)


Actuator amplification or modification method (17 types)


Actuator motion (19 types)


Nozzle refill method (4 types)


Method of restricting back-flow through inlet (10 types)


Nozzle clearing method (9 types)


Nozzle plate construction (9 types)


Drop ejection direction (5 types)


Ink type (7 types)


The complete eleven dimensional table represented by these axes contains 36.9 billion possible configurations of ink jet nozzle. While not all of the possible combinations result in a viable ink jet technology, many million configurations are viable. It is clearly impractical to elucidate all of the possible configurations. Instead, certain ink jet types have been investigated in detail. These are designated IJ01 to IJ45 above.


Other ink jet configurations can readily be derived from these 45 examples by substituting alternative configurations along one or more of the 11 axes. Most of the IJ01 to IJ45 examples can be made into ink jet print heads with characteristics superior to any currently available ink jet technology.


Where there are prior art examples known to the inventor, one or more of these examples are listed in the examples column of the tables below. The IJ01 to IJ45 series are also listed in the examples column. In some cases, a printer may be listed more than once in a table, where it shares characteristics with more than one entry.


Suitable applications for the ink jet technologies include: Home printers, Office network printers, Short run digital printers, Commercial print systems, Fabric printers, Pocket printers, Internet WWW printers, Video printers, Medical imaging, Wide format printers, Notebook PC printers, Fax machines, Industrial printing systems, Photocopiers, Photographic minilabs etc.


The information associated with the aforementioned 11 dimensional matrix are set out in the following tables.












ACTUATOR MECHANISM (APPLIED ONLY TO SELECTED INK DROPS)












Description
Advantages
Disadvantages
Examples





Thermal
An electrothermal
Large force
High power
Canon


bubble
heater heats the
generated
Ink carrier
Bubblejet 1979



ink to above
Simple
limited to water
Endo et al GB



boiling point,
construction
Low
patent 2,007,162



transferring
No moving
efficiency
Xerox



significant heat to
parts
High
heater-in-pit



the aqueous ink. A
Fast
temperatures
1990 Hawkins et



bubble nucleates
operation
required
al U.S. Pat. No.



and quickly forms,
Small chip
High
4,899,181



expelling the ink.
area required for
mechanical
Hewlett-



The efficiency of
actuator
stress
Packard TIJ



the process is low,

Unusual
1982 Vaught et



with typically less

materials
al U.S. Pat. No.



than 0.05% of the

required
4,490,728



electrical energy

Large drive




being transformed

transistors




into kinetic energy

Cavitation




of the drop.

causes actuator






failure






Kogation






reduces bubble






formation






Large print






heads are






difficult to






fabricate



Piezoelectric
A piezoelectric
Low power
Very large
Kyser et al



crystal such as
consumption
area required for
U.S. Pat. No. 3,946,398



lead lanthanum
Many ink
actuator
Zoltan U.S. Pat. No.



zirconate (PZT) is
types can be
Difficult to
3,683,212



electrically
used
integrate with
1973



activated, and
Fast
electronics
Stemme U.S. Pat. No.



either expands,
operation
High
3,747,120



shears, or bends to
High
voltage drive
Epson



apply pressure to
efficiency
transistors
Stylus



the ink, ejecting

required
Tektronix



drops.

Full
IJ04





pagewidth print






heads






impractical due






to actuator size






Requires






electrical poling






in high field






strengths during






manufacture



Electro-
An electric field is
Low power
Low
Seiko


strictive
used to activate
consumption
maximum strain
Epson, Usui et



electrostriction in
Many ink
(approx. 0.01%)
all JP 253401/96



relaxor materials
types can be
Large area
IJ04



such as lead
used
required for




lanthanum
Low
actuator due to




zirconate titanate
thermal
low strain




(PLZT) or lead
expansion
Response




magnesium
Electric
speed is




niobate (PMN).
field strength
marginal (~10 μs)





required
High





(approx. 3.5 V/μm)
voltage drive





can be
transistors





generated
required





without
Full





difficulty
pagewidth print





Does not
heads





require electrical
impractical due





poling
to actuator size



Ferroelectric
An electric field is
Low power
Difficult to
IJ04



used to induce a
consumption
integrate with




phase transition
Many ink
electronics




between the
types can be
Unusual




antiferroelectric
used
materials such as




(AFE) and
Fast
PLZSnT are




ferroelectric (FE)
operation (<1 μs)
required




phase. Perovskite
Relatively
Actuators




materials such as
high longitudinal
require a large




tin modified lead
strain
area




lanthanum
High





zirconate titanate
efficiency





(PLZSnT) exhibit
Electric





large strains of up
field strength of





to 1% associated
around 3 V/μm





with the AFE to
can be readily





FE phase
provided





transition.





Electrostatic
Conductive plates
Low power
Difficult to
IJ02, IJ04


plates
are separated by a
consumption
operate




compressible or
Many ink
electrostatic




fluid dielectric
types can be
devices in an




(usually air). Upon
used
aqueous




application of a
Fast
environment




voltage, the plates
operation
The




attract each other

electrostatic




and displace ink,

actuator will




causing drop

normally need to




ejection. The

be separated




conductive plates

from the ink




may be in a comb

Very large




or honeycomb

area required to




structure, or

achieve high




stacked to increase

forces




the surface area

High




and therefore the

voltage drive




force.

transistors may






be required






Full






pagewidth print






heads are not






competitive due






to actuator size



Electrostatic
A strong electric
Low current
High
1989 Saito


pull
field is applied to
consumption
voltage required
et al, U.S. Pat. No.


on ink
the ink, whereupon
Low
May be
4,799,068



electrostatic
temperature
damaged by
1989 Miura



attraction

sparks due to air
et al, U.S. Pat. No.



accelerates the ink

breakdown
4,810,954



towards the print

Required
Tone-jet



medium.

field strength






increases as the






drop size






decreases






High






voltage drive






transistors






required






Electrostatic






field attracts






dust



Permanent
An electromagnet
Low power
Complex
IJ07, IJ10


magnet
directly attracts a
consumption
fabrication



electro-
permanent magnet,
Many ink
Permanent



magnetic
displacing ink and
types can be
magnetic




causing drop
used
material such as




ejection. Rare
Fast
Neodymium Iron




earth magnets with
operation
Boron (NdFeB)




a field strength
High
required.




around 1 Tesla can
efficiency
High local




be used. Examples
Easy
currents required




are: Samarium
extension from
Copper




Cobalt (SaCo) and
single nozzles to
metalization




magnetic materials
pagewidth print
should be used




in the neodymium
heads
for long




iron boron family

electromigration




(NdFeB,

lifetime and low




NdDyFeBNb,

resistivity




NdDyFeB, etc)

Pigmented






inks are usually






infeasible






Operating






temperature






limited to the






Curie






temperature






(around 540 K)



Soft
A solenoid
Low power
Complex
IJ01, IJ05,


magnetic
induced a
consumption
fabrication
IJ08, IJ10, IJ12,


core
magnetic field in a
Many ink
Materials
IJ14, IJ15, IJ17


electro-
soft magnetic core
types can be
not usually



magnetic
or yoke fabricated
used
present in a




from a ferrous
Fast
CMOS fab such




material such as
operation
as NiFe,




electroplated iron
High
CoNiFe, or CoFe




alloys such as
efficiency
are required




CoNiFe [1], CoFe,
Easy
High local




or NiFe alloys.
extension from
currents required




Typically, the soft
single nozzles to
Copper




magnetic material
pagewidth print
metalization




is in two parts,
heads
should be used




which are

for long




normally held

electromigration




apart by a spring.

lifetime and low




When the solenoid

resistivity




is actuated, the two

Electroplating




parts attract,

is required




displacing the ink.

High






saturation flux






density is






required (2.0-2.1






T is achievable






with CoNiFe






[1])



Lorenz
The Lorenz force
Low power
Force acts
IJ06, IJ11,


force
acting on a current
consumption
as a twisting
IJ13, IJ16



carrying wire in a
Many ink
motion




magnetic field is
types can be
Typically,




utilized.
used
only a quarter of




This allows the
Fast
the solenoid




magnetic field to
operation
length provides




be supplied
High
force in a useful




externally to the
efficiency
direction




print head, for
Easy
High local




example with rare
extension from
currents required




earth permanent
single nozzles to
Copper




magnets.
pagewidth print
metalization




Only the current
heads
should be used




carrying wire need

for long




be fabricated on

electromigration




the print-head,

lifetime and low




simplifying

resistivity




materials

Pigmented




requirements.

inks are usually






infeasible



Magneto-
The actuator uses
Many ink
Force acts
Fischenbeck,


striction
the giant
types can be
as a twisting
U.S. Pat. No.



magnetostrictive
used
motion
4,032,929



effect of materials
Fast
Unusual
IJ25



such as Terfenol-D
operation
materials such as




(an alloy of
Easy
Terfenol-D are




terbium,
extension from
required




dysprosium and
single nozzles to
High local




iron developed at
pagewidth print
currents required




the Naval
heads
Copper




Ordnance
High force
metalization




Laboratory, hence
is available
should be used




Ter-Fe-NOL). For

for long




best efficiency, the

electromigration




actuator should be

lifetime and low




pre-stressed to

resistivity




approx. 8 MPa.

Pre-






stressing may be






required



Surface
Ink under positive
Low power
Requires
Silverbrook,


tension
pressure is held in
consumption
supplementary
EP 0771 658 A2


reduction
a nozzle by surface
Simple
force to effect
and related



tension. The
construction
drop separation
patent



surface tension of
No unusual
Requires
applications



the ink is reduced
materials
special ink




below the bubble
required in
surfactants




threshold, causing
fabrication
Speed may




the ink to egress
High
be limited by




from the nozzle.
efficiency
surfactant





Easy
properties





extension from






single nozzles to






pagewidth print






heads




Viscosity
The ink viscosity
Simple
Requires
Silverbrook,


reduction
is locally reduced
construction
supplementary
EP 0771 658 A2



to select which
No unusual
force to effect
and related



drops are to be
materials
drop separation
patent



ejected. A
required in
Requires
applications



viscosity reduction
fabrication
special ink




can be achieved
Easy
viscosity




electrothermally
extension from
properties




with most inks, but
single nozzles to
High speed




special inks can be
pagewidth print
is difficult to




engineered for a
heads
achieve




100:1 viscosity

Requires




reduction.

oscillating ink






pressure






A high






temperature






difference






(typically 80






degrees) is






required



Acoustic
An acoustic wave
Can operate
Complex
1993



is generated and
without a nozzle
drive circuitry
Hadimioglu et



focussed upon the
plate
Complex
al, EUP 550,192



drop ejection

fabrication
1993 Elrod



region.

Low
et al, EUP





efficiency
572,220





Poor control






of drop position






Poor control






of drop volume



Thermo-
An actuator which
Low power
Efficient
IJ03, IJ09,


elastic
relies upon
consumption
aqueous
IJ17, IJ18, IJ19,


bend
differential
Many ink
operation
IJ20, IJ21, IJ22,


actuator
thermal expansion
types can be
requires a
IJ23, IJ24, IJ27,



upon Joule heating
used
thermal insulator
IJ28, IJ29, IJ30,



is used.
Simple
on the hot side
IJ31, IJ32, IJ33,




planar
Corrosion
IJ34, IJ35, IJ36,




fabrication
prevention can
IJ37, IJ38, IJ39,




Small chip
be difficult
IJ40, IJ41




area required for
Pigmented





each actuator
inks may be





Fast
infeasible, as





operation
pigment particles





High
may jam the





efficiency
bend actuator





CMOS






compatible






voltages and






currents






Standard






MEMS






processes can be






used






Easy






extension from






single nozzles to






pagewidth print






heads




High CTE
A material with a
High force
Requires
IJ09, IJ17,


thermo-
very high
can be generated
special material
IJ18, IJ20, IJ21,


elastic
coefficient of
Three
(e.g. PTFE)
IJ22, IJ23, IJ24,


actuator
thermal expansion
methods of
Requires a
IJ27, IJ28, IJ29,



(CTE) such as
PTFE deposition
PTFE deposition
IJ30, IJ31, IJ42,



polytetrafluoroethylene
are under
process, which is
IJ43, IJ44



(PTFE) is
development:
not yet standard




used. As high CTE
chemical vapor
in ULSI fabs




materials are
deposition
PTFE




usually non-
(CVD), spin
deposition




conductive, a
coating, and
cannot be




heater fabricated
evaporation
followed with




from a conductive
PTFE is a
high temperature




material is
candidate for
(above 350° C.)




incorporated. A 50 μm
low dielectric
processing




long PTFE
constant
Pigmented




bend actuator with
insulation in
inks may be




polysilicon heater
ULSI
infeasible, as




and 15 mW power
Very low
pigment particles




input can provide
power
may jam the




180 μN force and
consumption
bend actuator




10 μm deflection.
Many ink





Actuator motions
types can be





include:
used





Bend
Simple





Push
planar





Buckle
fabrication





Rotate
Small chip






area required for






each actuator






Fast






operation






High






efficiency






CMOS






compatible






voltages and






currents






Easy






extension from






single nozzles to






pagewidth print






heads




Conductive
A polymer with a
High force
Requires
IJ24


polymer
high coefficient of
can be generated
special materials



thermo-
thermal expansion
Very low
development



elastic
(such as PTFE) is
power
(High CTE



actuator
doped with
consumption
conductive




conducting
Many ink
polymer)




substances to
types can be
Requires a




increase its
used
PTFE deposition




conductivity to
Simple
process, which is




about 3 orders of
planar
not yet standard




magnitude below
fabrication
in ULSI fabs




that of copper. The
Small chip
PTFE




conducting
area required for
deposition




polymer expands
each actuator
cannot be




when resistively
Fast
followed with




heated.
operation
high temperature




Examples of
High
(above 350° C.)




conducting
efficiency
processing




dopants include:
CMOS
Evaporation




Carbon nanotubes
compatible
and CVD




Metal fibers
voltages and
deposition




Conductive
currents
techniques




polymers such as
Easy
cannot be used




doped
extension from
Pigmented




polythiophene
single nozzles to
inks may be




Carbon granules
pagewidth print
infeasible, as





heads
pigment particles






may jam the






bend actuator



Shape
A shape memory
High force
Fatigue
IJ26


memory
alloy such as TiNi
is available
limits maximum



alloy
(also known as
(stresses of
number of cycles




Nitinol—Nickel
hundreds of
Low strain




Titanium alloy
MPa)
(1%) is required




developed at the
Large strain
to extend fatigue




Naval Ordnance
is available
resistance




Laboratory) is
(more than 3%)
Cycle rate




thermally switched
High
limited by heat




between its weak
corrosion
removal




martensitic state
resistance
Requires




and its high
Simple
unusual




stiffness austenic
construction
materials (TiNi)




state. The shape of
Easy
The latent




the actuator in its
extension from
heat of




martensitic state is
single nozzles to
transformation




deformed relative
pagewidth print
must be




to the austenic
heads
provided




shape. The shape
Low
High




change causes
voltage
current operation




ejection of a drop.
operation
Requires






pre-stressing to






distort the






martensitic state



Linear
Linear magnetic
Linear
Requires
IJ12


Magnetic
actuators include
Magnetic
unusual



Actuator
the Linear
actuators can be
semiconductor




Induction Actuator
constructed with
materials such as




(LIA), Linear
high thrust, long
soft magnetic




Permanent Magnet
travel, and high
alloys (e.g.




Synchronous
efficiency using
CoNiFe)




Actuator
planar
Some




(LPMSA), Linear
semiconductor
varieties also




Reluctance
fabrication
require




Synchronous
techniques
permanent




Actuator (LRSA),
Long
magnetic




Linear Switched
actuator travel is
materials such as




Reluctance
available
Neodymium iron




Actuator (LSRA),
Medium
boron (NdFeB)




and the Linear
force is available
Requires




Stepper Actuator
Low
complex multi-




(LSA).
voltage
phase drive





operation
circuitry






High






current operation



















BASIC OPERATION MODE












Description
Advantages
Disadvantages
Examples





Actuator
This is the
Simple
Drop
Thermal ink


directly
simplest mode of
operation
repetition rate is
jet


pushes
operation: the
No external
usually limited
Piezoelectric


ink
actuator directly
fields required
to around 10 kHz.
ink jet



supplies sufficient
Satellite
However,
IJ01, IJ02,



kinetic energy to
drops can be
this is not
IJ03, IJ04, IJ05,



expel the drop.
avoided if drop
fundamental to
IJ06, IJ07, IJ09,



The drop must
velocity is less
the method, but
IJ11, IJ12, IJ14,



have a sufficient
than 4 m/s
is related to the
IJ16, IJ20, IJ22,



velocity to
Can be
refill method
IJ23, IJ24, IJ25,



overcome the
efficient,
normally used
IJ26, IJ27, IJ28,



surface tension.
depending upon
All of the
IJ29, IJ30, IJ31,




the actuator used
drop kinetic
IJ32, IJ33, IJ34,





energy must be
IJ35, IJ36, IJ37,





provided by the
IJ38, IJ39, IJ40,





actuator
IJ41, IJ42, IJ43,





Satellite
IJ44





drops usually






form if drop






velocity is






greater than 4.5 m/s



Proximity
The drops to be
Very simple
Requires
Silverbrook,



printed are
print head
close proximity
EP 0771 658 A2



selected by some
fabrication can
between the
and related



manner (e.g.
be used
print head and
patent



thermally induced
The drop
the print media
applications



surface tension
selection means
or transfer roller




reduction of
does not need to
May require




pressurized ink).
provide the
two print heads




Selected drops are
energy required
printing alternate




separated from the
to separate the
rows of the




ink in the nozzle
drop from the
image




by contact with the
nozzle
Monolithic




print medium or a

color print heads




transfer roller.

are difficult



Electrostatic
The drops to be
Very simple
Requires
Silverbrook,


pull
printed are
print head
very high
EP 0771 658 A2


on ink
selected by some
fabrication can
electrostatic field
and related



manner (e.g.
be used
Electrostatic
patent



thermally induced
The drop
field for small
applications



surface tension
selection means
nozzle sizes is
Tone-Jet



reduction of
does not need to
above air




pressurized ink).
provide the
breakdown




Selected drops are
energy required
Electrostatic




separated from the
to separate the
field may




ink in the nozzle
drop from the
attract dust




by a strong electric
nozzle





field.





Magnetic
The drops to be
Very simple
Requires
Silverbrook,


pull on
printed are
print head
magnetic ink
EP 0771 658 A2


ink
selected by some
fabrication can
Ink colors
and related



manner (e.g.
be used
other than black
patent



thermally induced
The drop
are difficult
applications



surface tension
selection means
Requires




reduction of
does not need to
very high




pressurized ink).
provide the
magnetic fields




Selected drops are
energy required





separated from the
to separate the





ink in the nozzle
drop from the





by a strong
nozzle





magnetic field






acting on the






magnetic ink.





Shutter
The actuator
High speed
Moving
IJ13, IJ17,



moves a shutter to
(>50 kHz)
parts are
IJ21



block ink flow to
operation can be
required




the nozzle. The ink
achieved due to
Requires




pressure is pulsed
reduced refill
ink pressure




at a multiple of the
time
modulator




drop ejection
Drop timing
Friction and




frequency.
can be very
wear must be





accurate
considered





The
Stiction is





actuator energy
possible





can be very low




Shuttered
The actuator
Actuators
Moving
IJ08, IJ15,


grill
moves a shutter to
with small travel
parts are
IJ18, IJ19



block ink flow
can be used
required




through a grill to
Actuators
Requires




the nozzle. The
with small force
ink pressure




shutter movement
can be used
modulator




need only be equal
High speed
Friction and




to the width of the
(>50 kHz)
wear must be




grill holes.
operation can be
considered





achieved
Stiction is






possible



Pulsed
A pulsed magnetic
Extremely
Requires an
IJ10


magnetic
field attracts an
low energy
external pulsed



pull on
‘ink pusher’ at the
operation is
magnetic field



ink
drop ejection
possible
Requires



pusher
frequency. An
No heat
special materials




actuator controls a
dissipation
for both the




catch, which
problems
actuator and the




prevents the ink

ink pusher




pusher from

Complex




moving when a

construction




drop is not to be






ejected.



















AUXILIARY MECHANISM (APPLIED TO ALL NOZZLES)












Description
Advantages
Disadvantages
Examples





None
The actuator
Simplicity
Drop
Most ink



directly fires the
of construction
ejection energy
jets, including



ink drop, and there
Simplicity
must be supplied
piezoelectric and



is no external field
of operation
by individual
thermal bubble.



or other
Small
nozzle actuator
IJ01, IJ02,



mechanism
physical size

IJ03, IJ04, IJ05,



required.


IJ07, IJ09, IJ11,






IJ12, IJ14, IJ20,






IJ22, IJ23, IJ24,






IJ25, IJ26, IJ27,






IJ28, IJ29, IJ30,






IJ31, IJ32, IJ33,






IJ34, IJ35, IJ36,






IJ37, IJ38, IJ39,






IJ40, IJ41, IJ42,






IJ43, IJ44


Oscillating
The ink pressure
Oscillating
Requires
Silverbrook,


ink
oscillates,
ink pressure can
external ink
EP 0771 658 A2


pressure
providing much of
provide a refill
pressure
and related


(including
the drop ejection
pulse, allowing
oscillator
patent


acoustic
energy. The
higher operating
Ink pressure
applications


stimulation)
actuator selects
speed
phase and
IJ08, IJ13,



which drops are to
The
amplitude must
IJ15, IJ17, IJ18,



be fired by
actuators may
be carefully
IJ19, IJ21



selectively
operate with
controlled




blocking or
much lower
Acoustic




enabling nozzles.
energy
reflections in the




The ink pressure
Acoustic
ink chamber




oscillation may be
lenses can be
must be




achieved by
used to focus the
designed for




vibrating the print
sound on the





head, or preferably
nozzles





by an actuator in






the ink supply.





Media
The print head is
Low power
Precision
Silverbrook,


proximity
placed in close
High
assembly
EP 0771 658 A2



proximity to the
accuracy
required
and related



print medium.
Simple print
Paper fibers
patent



Selected drops
head
may cause
applications



protrude from the
construction
problems




print head further

Cannot




than unselected

print on rough




drops, and contact

substrates




the print medium.






The drop soaks






into the medium






fast enough to






cause drop






separation.





Transfer
Drops are printed
High
Bulky
Silverbrook,


roller
to a transfer roller
accuracy
Expensive
EP 0771 658 A2



instead of straight
Wide range
Complex
and related



to the print
of print
construction
patent



medium. A
substrates can be

applications



transfer roller can
used

Tektronix



also be used for
Ink can be

hot melt



proximity drop
dried on the

piezoelectric ink



separation.
transfer roller

jet






Any of the






IJ series


Electrostatic
An electric field is
Low power
Field
Silverbrook,



used to accelerate
Simple print
strength required
EP 0771 658 A2



selected drops
head
for separation of
and related



towards the print
construction
small drops is
patent



medium.

near or above air
applications





breakdown
Tone-Jet


Direct
A magnetic field is
Low power
Requires
Silverbrook,


magnetic
used to accelerate
Simple print
magnetic ink
EP 0771 658 A2


field
selected drops of
head
Requires
and related



magnetic ink
construction
strong magnetic
patent



towards the print

field
applications



medium.





Cross
The print head is
Does not
Requires
IJ06, IJ16


magnetic
placed in a
require magnetic
external magnet



field
constant magnetic
materials to be
Current




field. The Lorenz
integrated in the
densities may be




force in a current
print head
high, resulting in




carrying wire is
manufacturing
electromigration




used to move the
process
problems




actuator.





Pulsed
A pulsed magnetic
Very low
Complex
IJ10


magnetic
field is used to
power operation
print head



field
cyclically attract a
is possible
construction




paddle, which
Small print
Magnetic




pushes on the ink.
head size
materials




A small actuator

required in print




moves a catch,

head




which selectively






prevents the






paddle from






moving.



















ACTUATOR AMPLIFICATION OR MODIFICATION METHOD












Description
Advantages
Disadvantages
Examples





None
No actuator
Operational
Many
Thermal



mechanical
simplicity
actuator
Bubble Ink jet



amplification is

mechanisms
IJ01, IJ02,



used. The actuator

have insufficient
IJ06, IJ07, IJ16,



directly drives the

travel, or
IJ25, IJ26



drop ejection

insufficient




process.

force, to






efficiently drive






the drop ejection






process



Differential
An actuator
Provides
High
Piezoelectric


expansion
material expands
greater travel in
stresses are
IJ03, IJ09,


bend
more on one side
a reduced print
involved
IJ17, IJ18, IJ19,


actuator
than on the other.
head area
Care must
IJ20, IJ21, IJ22,



The expansion

be taken that the
IJ23, IJ24, IJ27,



may be thermal,

materials do not
IJ29, IJ30, IJ31,



piezoelectric,

delaminate
IJ32, IJ33, IJ34,



magnetostrictive,

Residual
IJ35, IJ36, IJ37,



or other

bend resulting
IJ38, IJ39, IJ42,



mechanism. The

from high
IJ43, IJ44



bend actuator

temperature or




converts a high

high stress




force low travel

during formation




actuator






mechanism to high






travel, lower force






mechanism.





Transient
A trilayer bend
Very good
High
IJ40, IJ41


bend
actuator where the
temperature
stresses are



actuator
two outside layers
stability
involved




are identical. This
High speed,
Care must




cancels bend due
as a new drop
be taken that the




to ambient
can be fired
materials do not




temperature and
before heat
delaminate




residual stress. The
dissipates





actuator only
Cancels





responds to
residual stress of





transient heating of
formation





one side or the






other.





Reverse
The actuator loads
Better
Fabrication
IJ05, IJ11


spring
a spring. When the
coupling to the
complexity




actuator is turned
ink
High stress




off, the spring

in the spring




releases. This can






reverse the






force/distance






curve of the






actuator to make it






compatible with






the force/time






requirements of






the drop ejection.





Actuator
A series of thin
Increased
Increased
Some


stack
actuators are
travel
fabrication
piezoelectric ink



stacked. This can
Reduced
complexity
jets



be appropriate
drive voltage
Increased
IJ04



where actuators

possibility of




require high

short circuits due




electric field

to pinholes




strength, such as






electrostatic and






piezoelectric






actuators.





Multiple
Multiple smaller
Increases
Actuator
IJ12, IJ13,


actuators
actuators are used
the force
forces may not
IJ18, IJ20, IJ22,



simultaneously to
available from
add linearly,
IJ28, IJ42, IJ43



move the ink. Each
an actuator
reducing




actuator need
Multiple
efficiency




provide only a
actuators can be





portion of the
positioned to





force required.
control ink flow






accurately




Linear
A linear spring is
Matches
Requires
IJ15


Spring
used to transform a
low travel
print head area




motion with small
actuator with
for the spring




travel and high
higher travel





force into a longer
requirements





travel, lower force
Non-contact





motion.
method of






motion






transformation




Coiled
A bend actuator is
Increases
Generally
IJ17, IJ21,


actuator
coiled to provide
travel
restricted to
IJ34, IJ35



greater travel in a
Reduces
planar




reduced chip area.
chip area
implementations





Planar
due to extreme





implementations
fabrication





are relatively
difficulty in





easy to fabricate.
other






orientations.



Flexure
A bend actuator
Simple
Care must
IJ10, IJ19,


bend
has a small region
means of
be taken not to
IJ33


actuator
near the fixture
increasing travel
exceed the




point, which flexes
of a bend
elastic limit in




much more readily
actuator
the flexure area




than the remainder

Stress




of the actuator.

distribution is




The actuator

very uneven




flexing is

Difficult to




effectively

accurately model




converted from an

with finite




even coiling to an

element analysis




angular bend,






resulting in greater






travel of the






actuator tip.





Catch
The actuator
Very low
Complex
IJ10



controls a small
actuator energy
construction




catch. The catch
Very small
Requires




either enables or
actuator size
external force




disables movement

Unsuitable




of an ink pusher

for pigmented




that is controlled

inks




in a bulk manner.





Gears
Gears can be used
Low force,
Moving
IJ13



to increase travel
low travel
parts are




at the expense of
actuators can be
required




duration. Circular
used
Several




gears, rack and
Can be
actuator cycles




pinion, ratchets,
fabricated using
are required




and other gearing
standard surface
More




methods can be
MEMS
complex drive




used.
processes
electronics






Complex






construction






Friction,






friction, and






wear are






possible



Buckle
A buckle plate can
Very fast
Must stay
S. Hirata et


plate
be used to change
movement
within elastic
al, “An Ink-jet



a slow actuator
achievable
limits of the
Head Using



into a fast motion.

materials for
Diaphragm



It can also convert

long device life
Microactuator”,



a high force, low

High
Proc. IEEE



travel actuator into

stresses involved
MEMS, February



a high travel,

Generally
1996, pp 418-423.



medium force

high power
IJ18, IJ27



motion.

requirement



Tapered
A tapered
Linearizes
Complex
IJ14


magnetic
magnetic pole can
the magnetic
construction



pole
increase travel at
force/distance





the expense of
curve





force.





Lever
A lever and
Matches
High stress
IJ32, IJ36,



fulcrum is used to
low travel
around the
IJ37



transform a motion
actuator with
fulcrum




with small travel
higher travel





and high force into
requirements





a motion with
Fulcrum





longer travel and
area has no





lower force. The
linear





lever can also
movement, and





reverse the
can be used for a





direction of travel.
fluid seal




Rotary
The actuator is
High
Complex
IJ28


impeller
connected to a
mechanical
construction




rotary impeller. A
advantage
Unsuitable




small angular
The ratio of
for pigmented




deflection of the
force to travel of
inks




actuator results in
the actuator can





a rotation of the
be matched to





impeller vanes,
the nozzle





which push the ink
requirements by





against stationary
varying the





vanes and out of
number of





the nozzle.
impeller vanes




Acoustic
A refractive or
No moving
Large area
1993


lens
diffractive (e.g.
parts
required
Hadimioglu et



zone plate)

Only
al, EUP 550,192



acoustic lens is

relevant for
1993 Elrod



used to concentrate

acoustic ink jets
et al, EUP



sound waves.


572,220


Sharp
A sharp point is
Simple
Difficult to
Tone-jet


conductive
used to concentrate
construction
fabricate using



point
an electrostatic

standard VLSI




field.

processes for a






surface ejecting






ink-jet






Only






relevant for






electrostatic ink






jets



















ACTUATOR MOTION












Description
Advantages
Disadvantages
Examples





Volume
The volume of the
Simple
High energy
Hewlett-


expansion
actuator changes,
construction in
is typically
Packard Thermal



pushing the ink in
the case of
required to
Ink jet



all directions.
thermal ink jet
achieve volume
Canon





expansion. This
Bubblejet





leads to thermal






stress, cavitation,






and kogation in






thermal ink jet






implementations



Linear,
The actuator
Efficient
High
IJ01, IJ02,


normal to
moves in a
coupling to ink
fabrication
IJ04, IJ07, IJ11,


chip
direction normal to
drops ejected
complexity may
IJ14


surface
the print head
normal to the
be required to




surface. The
surface
achieve




nozzle is typically

perpendicular




in the line of

motion




movement.





Parallel to
The actuator
Suitable for
Fabrication
IJ12, IJ13,


chip
moves parallel to
planar
complexity
IJ15, IJ33,, IJ34,


surface
the print head
fabrication
Friction
IJ35, IJ36



surface. Drop

Stiction




ejection may still






be normal to the






surface.





Membrane
An actuator with a
The
Fabrication
1982


push
high force but
effective area of
complexity
Howkins U.S. Pat. No.



small area is used
the actuator
Actuator
4,459,601



to push a stiff
becomes the
size




membrane that is
membrane area
Difficulty




in contact with the

of integration in




ink.

a VLSI process



Rotary
The actuator
Rotary
Device
IJ05, IJ08,



causes the rotation
levers may be
complexity
IJ13, IJ28



of some element,
used to increase
May have




such a grill or
travel
friction at a pivot




impeller
Small chip
point





area






requirements




Bend
The actuator bends
A very
Requires
1970 Kyser



when energized.
small change in
the actuator to be
et al U.S. Pat. No.



This may be due to
dimensions can
made from at
3,946,398



differential
be converted to a
least two distinct
1973



thermal expansion,
large motion.
layers, or to have
Stemme U.S. Pat. No.



piezoelectric

a thermal
3,747,120



expansion,

difference across
IJ03, IJ09,



magnetostriction,

the actuator
IJ10, IJ19, IJ23,



or other form of


IJ24, IJ25, IJ29,



relative


IJ30, IJ31, IJ33,



dimensional


IJ34, IJ35



change.





Swivel
The actuator
Allows
Inefficient
IJ06



swivels around a
operation where
coupling to the




central pivot. This
the net linear
ink motion




motion is suitable
force on the





where there are
paddle is zero





opposite forces
Small chip





applied to opposite
area





sides of the paddle,
requirements





e.g. Lorenz force.





Straighten
The actuator is
Can be used
Requires
IJ26, IJ32



normally bent, and
with shape
careful balance




straightens when
memory alloys
of stresses to




energized.
where the
ensure that the





austenic phase is
quiescent bend is





planar
accurate



Double
The actuator bends
One
Difficult to
IJ36, IJ37,


bend
in one direction
actuator can be
make the drops
IJ38



when one element
used to power
ejected by both




is energized, and
two nozzles.
bend directions




bends the other
Reduced
identical.




way when another
chip size.
A small




element is
Not
efficiency loss




energized.
sensitive to
compared to





ambient
equivalent single





temperature
bend actuators.



Shear
Energizing the
Can
Not readily
1985



actuator causes a
increase the
applicable to
Fishbeck U.S. Pat. No.



shear motion in the
effective travel
other actuator
4,584,590



actuator material.
of piezoelectric
mechanisms





actuators




Radial
The actuator
Relatively
High force
1970 Zoltan


constriction
squeezes an ink
easy to fabricate
required
U.S. Pat. No. 3,683,212



reservoir, forcing
single nozzles
Inefficient




ink from a
from glass
Difficult to




constricted nozzle.
tubing as
integrate with





macroscopic
VLSI processes





structures




Coil/
A coiled actuator
Easy to
Difficult to
IJ17, IJ21,


uncoil
uncoils or coils
fabricate as a
fabricate for
IJ34, IJ35



more tightly. The
planar VLSI
non-planar




motion of the free
process
devices




end of the actuator
Small area
Poor out-of-




ejects the ink.
required,
plane stiffness





therefore low






cost




Bow
The actuator bows
Can
Maximum
IJ16, IJ18,



(or buckles) in the
increase the
travel is
IJ27



middle when
speed of travel
constrained




energized.
Mechanically
High force





rigid
required



Push-Pull
Two actuators
The
Not readily
IJ18



control a shutter.
structure is
suitable for ink




One actuator pulls
pinned at both
jets which




the shutter, and the
ends, so has a
directly push the




other pushes it.
high out-of-
ink





plane rigidity




Curl
A set of actuators
Good fluid
Design
IJ20, IJ42


inwards
curl inwards to
flow to the
complexity




reduce the volume
region behind





of ink that they
the actuator





enclose.
increases






efficiency




Curl
A set of actuators
Relatively
Relatively
IJ43


outwards
curl outwards,
simple
large chip area




pressurizing ink in
construction





a chamber






surrounding the






actuators, and






expelling ink from






a nozzle in the






chamber.





Iris
Multiple vanes
High
High
IJ22



enclose a volume
efficiency
fabrication




of ink. These
Small chip
complexity




simultaneously
area
Not suitable




rotate, reducing

for pigmented




the volume

inks




between the vanes.





Acoustic
The actuator
The
Large area
1993


vibration
vibrates at a high
actuator can be
required for
Hadimioglu et



frequency.
physically
efficient
al, EUP 550,192




distant from the
operation at
1993 Elrod




ink
useful
et al, EUP





frequencies
572,220





Acoustic






coupling and






crosstalk






Complex






drive circuitry






Poor control






of drop volume






and position



None
In various ink jet
No moving
Various
Silverbrook,



designs the
parts
other tradeoffs
EP 0771 658 A2



actuator does not

are required to
and related



move.

eliminate
patent





moving parts
applications






Tone-jet



















NOZZLE REFILL METHOD












Description
Advantages
Disadvantages
Examples





Surface
This is the normal
Fabrication
Low speed
Thermal ink


tension
way that ink jets
simplicity
Surface
jet



are refilled. After
Operational
tension force
Piezoelectric



the actuator is
simplicity
relatively small
ink jet



energized, it

compared to
IJ01-IJ07,



typically returns

actuator force
IJ10-IJ14, IJ16,



rapidly to its

Long refill
IJ20, IJ22-IJ45



normal position.

time usually




This rapid return

dominates the




sucks in air

total repetition




through the nozzle

rate




opening. The ink






surface tension at






the nozzle then






exerts a small






force restoring the






meniscus to a






minimum area.






This force refills






the nozzle.





Shuttered
Ink to the nozzle
High speed
Requires
IJ08, IJ13,


oscillating
chamber is
Low
common ink
IJ15, IJ17, IJ18,


ink
provided at a
actuator energy,
pressure
IJ19, IJ21


pressure
pressure that
as the actuator
oscillator




oscillates at twice
need only open
May not be




the drop ejection
or close the
suitable for




frequency. When a
shutter, instead
pigmented inks




drop is to be
of ejecting the





ejected, the shutter
ink drop





is opened for 3






half cycles: drop






ejection, actuator






return, and refill.






The shutter is then






closed to prevent






the nozzle






chamber emptying






during the next






negative pressure






cycle.





Refill
After the main
High speed,
Requires
IJ09


actuator
actuator has
as the nozzle is
two independent




ejected a drop a
actively refilled
actuators per




second (refill)

nozzle




actuator is






energized. The






refill actuator






pushes ink into the






nozzle chamber.






The refill actuator






returns slowly, to






prevent its return






from emptying the






chamber again.





Positive
The ink is held a
High refill
Surface
Silverbrook,


ink
slight positive
rate, therefore a
spill must be
EP 0771 658 A2


pressure
pressure. After the
high drop
prevented
and related



ink drop is ejected,
repetition rate is
Highly
patent



the nozzle
possible
hydrophobic
applications



chamber fills

print head
Alternative



quickly as surface

surfaces are
for:, IJ01-IJ07,



tension and ink

required
IJ10-IJ14, IJ16,



pressure both


IJ20, IJ22-IJ45



operate to refill the






nozzle.



















METHOD OF RESTRICTING BACK-FLOW THROUGH INLET












Description
Advantages
Disadvantages
Examples





Long inlet
The ink inlet
Design
Restricts
Thermal ink


channel
channel to the
simplicity
refill rate
jet



nozzle chamber is
Operational
May result
Piezoelectric



made long and
simplicity
in a relatively
ink jet



relatively narrow,
Reduces
large chip area
IJ42, IJ43



relying on viscous
crosstalk
Only




drag to reduce

partially




inlet back-flow.

effective



Positive
The ink is under a
Drop
Requires a
Silverbrook,


ink
positive pressure,
selection and
method (such as
EP 0771 658 A2


pressure
so that in the
separation forces
a nozzle rim or
and related



quiescent state
can be reduced
effective
patent



some of the ink
Fast refill
hydrophobizing,
applications



drop already
time
or both) to
Possible



protrudes from the

prevent flooding
operation of the



nozzle.

of the ejection
following: IJ01-IJ07,



This reduces the

surface of the
IJ09-IJ12,



pressure in the

print head.
IJ14, IJ16, IJ20,



nozzle chamber


IJ22,, IJ23-IJ34,



which is required


IJ36-IJ41, IJ44



to eject a certain






volume of ink. The






reduction in






chamber pressure






results in a






reduction in ink






pushed out through






the inlet.





Baffle
One or more
The refill
Design
HP Thermal



baffles are placed
rate is not as
complexity
Ink Jet



in the inlet ink
restricted as the
May
Tektronix



flow. When the
long inlet
increase
piezoelectric ink



actuator is
method.
fabrication
jet



energized, the
Reduces
complexity (e.g.




rapid ink
crosstalk
Tektronix hot




movement creates

melt




eddies which

Piezoelectric




restrict the flow

print heads).




through the inlet.






The slower refill






process is






unrestricted, and






does not result in






eddies.





Flexible
In this method
Significantly
Not
Canon


flap
recently disclosed
reduces back-
applicable to



restricts
by Canon, the
flow for edge-
most ink jet



inlet
expanding actuator
shooter thermal
configurations




(bubble) pushes on
ink jet devices
Increased




a flexible flap that

fabrication




restricts the inlet.

complexity






Inelastic






deformation of






polymer flap






results in creep






over extended






use



Inlet filter
A filter is located
Additional
Restricts
IJ04, IJ12,



between the ink
advantage of ink
refill rate
IJ24, IJ27, IJ29,



inlet and the
filtration
May result
IJ30



nozzle chamber.
Ink filter
in complex




The filter has a
may be
construction




multitude of small
fabricated with





holes or slots,
no additional





restricting ink
process steps





flow. The filter






also removes






particles which






may block the






nozzle.





Small
The ink inlet
Design
Restricts
IJ02, IJ37,


inlet
channel to the
simplicity
refill rate
IJ44


compared
nozzle chamber

May result



to nozzle
has a substantially

in a relatively




smaller cross

large chip area




section than that of

Only




the nozzle,

partially




resulting in easier

effective




ink egress out of






the nozzle than out






of the inlet.





Inlet
A secondary
Increases
Requires
IJ09


shutter
actuator controls
speed of the ink-
separate refill




the position of a
jet print head
actuator and




shutter, closing off
operation
drive circuit




the ink inlet when






the main actuator






is energized.





The inlet
The method avoids
Back-flow
Requires
IJ01, IJ03,


is located
the problem of
problem is
careful design to
IJ05, IJ06, IJ07,


behind
inlet back-flow by
eliminated
minimize the
IJ10, IJ11, IJ14,


the ink-
arranging the ink-

negative
IJ16, IJ22, IJ23,


pushing
pushing surface of

pressure behind
IJ25, IJ28, IJ31,


surface
the actuator

the paddle
IJ32, IJ33, IJ34,



between the inlet


IJ35, IJ36, IJ39,



and the nozzle.


IJ40, IJ41


Part of
The actuator and a
Significant
Small
IJ07, IJ20,


the
wall of the ink
reductions in
increase in
IJ26, IJ38


actuator
chamber are
back-flow can be
fabrication



moves to
arranged so that
achieved
complexity



shut off
the motion of the
Compact




the inlet
actuator closes off
designs possible





the inlet.





Nozzle
In some
Ink back-
None
Silverbrook,


actuator
configurations of
flow problem is
related to ink
EP 0771 658 A2


does not
ink jet, there is no
eliminated
back-flow on
and related


result in
expansion or

actuation
patent


ink back-
movement of an


applications


flow
actuator which


Valve-jet



may cause ink


Tone-jet



back-flow through






the inlet.



















NOZZLE CLEARING METHOD












Description
Advantages
Disadvantages
Examples





Normal
All of the nozzles
No added
May not be
Most ink jet


nozzle
are fired
complexity on
sufficient to
systems


firing
periodically,
the print head
displace dried
IJ01, IJ02,



before the ink has

ink
IJ03, IJ04, IJ05,



a chance to dry.


IJ06, IJ07, IJ09,



When not in use


IJ10, IJ11, IJ12,



the nozzles are


IJ14, IJ16, IJ20,



sealed (capped)


IJ22, IJ23, IJ24,



against air.


IJ25, IJ26, IJ27,



The nozzle firing


IJ28, IJ29, IJ30,



is usually


IJ31, IJ32, IJ33,



performed during a


IJ34, IJ36, IJ37,



special clearing


IJ38, IJ39, IJ40,,



cycle, after first


IJ41, IJ42, IJ43,



moving the print


IJ44,, IJ45



head to a cleaning






station.





Extra
In systems which
Can be
Requires
Silverbrook,


power to
heat the ink, but do
highly effective
higher drive
EP 0771 658 A2


ink heater
not boil it under
if the heater is
voltage for
and related



normal situations,
adjacent to the
clearing
patent



nozzle clearing can
nozzle
May require
applications



be achieved by

larger drive




over-powering the

transistors




heater and boiling






ink at the nozzle.





Rapid
The actuator is
Does not
Effectiveness
May be


succession
fired in rapid
require extra
depends
used with: IJ01,


of
succession. In
drive circuits on
substantially
IJ02, IJ03, IJ04,


actuator
some
the print head
upon the
IJ05, IJ06, IJ07,


pulses
configurations, this
Can be
configuration of
IJ09, IJ10, IJ11,



may cause heat
readily
the ink jet nozzle
IJ14, IJ16, IJ20,



build-up at the
controlled and

IJ22, IJ23, IJ24,



nozzle which boils
initiated by

IJ25, IJ27, IJ28,



the ink, clearing
digital logic

IJ29, IJ30, IJ31,



the nozzle. In other


IJ32, IJ33, IJ34,



situations, it may


IJ36, IJ37, IJ38,



cause sufficient


IJ39, IJ40, IJ41,



vibrations to


IJ42, IJ43, IJ44,



dislodge clogged


IJ45



nozzles.





Extra
Where an actuator
A simple
Not suitable
May be


power to
is not normally
solution where
where there is a
used with: IJ03,


ink
driven to the limit
applicable
hard limit to
IJ09, IJ16, IJ20,


pushing
of its motion,

actuator
IJ23, IJ24, IJ25,


actuator
nozzle clearing

movement
IJ27, IJ29, IJ30,



may be assisted by


IJ31, IJ32, IJ39,



providing an


IJ40, IJ41, IJ42,



enhanced drive


IJ43, IJ44, IJ45



signal to the






actuator.





Acoustic
An ultrasonic
A high
High
IJ08, IJ13,


resonance
wave is applied to
nozzle clearing
implementation
IJ15, IJ17, IJ18,



the ink chamber.
capability can be
cost if system
IJ19, IJ21



This wave is of an
achieved
does not already




appropriate
May be
include an




amplitude and
implemented at
acoustic actuator




frequency to cause
very low cost in





sufficient force at
systems which





the nozzle to clear
already include





blockages. This is
acoustic





easiest to achieve
actuators





if the ultrasonic






wave is at a






resonant frequency






of the ink cavity.





Nozzle
A microfabricated
Can clear
Accurate
Silverbrook,


clearing
plate is pushed
severely clogged
mechanical
EP 0771 658 A2


plate
against the
nozzles
alignment is
and related



nozzles. The plate

required
patent



has a post for

Moving
applications



every nozzle. A

parts are




post moves

required




through each

There is




nozzle, displacing

risk of damage




dried ink.

to the nozzles






Accurate






fabrication is






required



Ink
The pressure of the
May be
Requires
May be


pressure
ink is temporarily
effective where
pressure pump
used with all IJ


pulse
increased so that
other methods
or other pressure
series ink jets



ink streams from
cannot be used
actuator




all of the nozzles.

Expensive




This may be used

Wasteful of




in conjunction

ink




with actuator






energizing.





Print
A flexible ‘blade’
Effective
Difficult to
Many ink


head
is wiped across the
for planar print
use if print head
jet systems


wiper
print head surface.
head surfaces
surface is non-




The blade is
Low cost
planar or very




usually fabricated

fragile




from a flexible

Requires




polymer, e.g.

mechanical parts




rubber or synthetic

Blade can




elastomer.

wear out in high






volume print






systems



Separate
A separate heater
Can be
Fabrication
Can be used


ink
is provided at the
effective where
complexity
with many IJ


boiling
nozzle although
other nozzle

series ink jets


heater
the normal drop e-
clearing methods





ection mechanism
cannot be used





does not require it.
Can be





The heaters do not
implemented at





require individual
no additional





drive circuits, as
cost in some ink





many nozzles can
jet





be cleared
configurations





simultaneously,






and no imaging is






required.



















NOZZLE PLATE CONSTRUCTION












Description
Advantages
Disadvantages
Examples





Electroformed
A nozzle plate
Fabrication
High
Hewlett


nickel
is separately
simplicity
temperatures and
Packard Thermal



fabricated from

pressures are
Ink jet



electroformed

required to bond




nickel, and

nozzle plate




bonded to the

Minimum




print head chip.

thickness






constraints






Differential






thermal






expansion



Laser
Individual
No masks
Each hole
Canon


ablated or
nozzle holes are
required
must be
Bubblejet


drilled
ablated by an
Can be
individually
1988 Sercel


polymer
intense UV
quite fast
formed
et al., SPIE, Vol.



laser in a nozzle
Some
Special
998 Excimer



plate, which is
control over
equipment
Beam



typically a
nozzle profile is
required
Applications, pp.



polymer such as
possible
Slow where
76-83



polyimide or
Equipment
there are many
1993



polysulphone
required is
thousands of
Watanabe et al.,




relatively low
nozzles per print
U.S. Pat. No. 5,208,604




cost
head






May






produce thin






burrs at exit






holes



Silicon
A separate
High
Two part
K. Bean,


micromachined
nozzle plate is
accuracy is
construction
IEEE



micromachined
attainable
High cost
Transactions on



from single

Requires
Electron



crystal silicon,

precision
Devices, Vol.



and bonded to

alignment
ED-25, No. 10,



the print head

Nozzles
1978, pp 1185-1195



wafer.

may be clogged
Xerox 1990





by adhesive
Hawkins et al.,






U.S. Pat. No. 4,899,181


Glass
Fine glass
No
Very small
1970 Zoltan


capillaries
capillaries are
expensive
nozzle sizes are
U.S. Pat. No. 3,683,212



drawn from
equipment
difficult to form




glass tubing.
required
Not suited




This method
Simple to
for mass




has been used
make single
production




for making
nozzles





individual






nozzles, but is






difficult to use






for bulk






manufacturing






of print heads






with thousands






of nozzles.





Monolithic,
The nozzle
High
Requires
Silverbrook,


surface
plate is
accuracy (<1 μm)
sacrificial layer
EP 0771 658 A2


micromachined
deposited as a
Monolithic
under the nozzle
and related


using VLSI
layer using
Low cost
plate to form the
patent


litho-
standard VLSI
Existing
nozzle chamber
applications


graphic
deposition
processes can be
Surface
IJ01, IJ02,


processes
techniques.
used
may be fragile to
IJ04, IJ11, IJ12,



Nozzles are

the touch
IJ17, IJ18, IJ20,



etched in the


IJ22, IJ24, IJ27,



nozzle plate


IJ28, IJ29, IJ30,



using VLSI


IJ31, IJ32, IJ33,



lithography and


IJ34, IJ36, IJ37,



etching.


IJ38, IJ39, IJ40,






IJ41, IJ42, IJ43,






IJ44


Monolithic,
The nozzle
High
Requires
IJ03, IJ05,


etched
plate is a buried
accuracy (<1 μm)
long etch times
IJ06, IJ07, IJ08,


through
etch stop in the
Monolithic
Requires a
IJ09, IJ10, IJ13,


substrate
wafer. Nozzle
Low cost
support wafer
IJ14, IJ15, IJ16,



chambers are
No

IJ19, IJ21, IJ23,



etched in the
differential

IJ25, IJ26



front of the
expansion





wafer, and the






wafer is thinned






from the back






side. Nozzles






are then etched






in the etch stop






layer.





No nozzle
Various
No nozzles
Difficult to
Ricoh 1995


plate
methods have
to become
control drop
Sekiya et al U.S. Pat. No.



been tried to
clogged
position
5,412,413



eliminate the

accurately
1993



nozzles entirely,

Crosstalk
Hadimioglu et al



to prevent

problems
EUP 550,192



nozzle


1993 Elrod



clogging. These


et al EUP



include thermal


572,220



bubble






mechanisms






and acoustic






lens






mechanisms





Trough
Each drop
Reduced
Drop firing
IJ35



ejector has a
manufacturing
direction is




trough through
complexity
sensitive to




which a paddle
Monolithic
wicking.




moves. There is






no nozzle plate.





Nozzle slit
The elimination
No nozzles
Difficult to
1989 Saito


instead of
of nozzle holes
to become
control drop
et al U.S. Pat. No.


individual
and replacement
clogged
position
4,799,068


nozzles
by a slit

accurately




encompassing

Crosstalk




many actuator

problems




positions






reduces nozzle






clogging, but






increases






crosstalk due to






ink surface






waves



















DROP EJECTION DIRECTION












Description
Advantages
Disadvantages
Examples





Edge
Ink flow is
Simple
Nozzles
Canon


(‘edge
along the
construction
limited to edge
Bubblejet 1979


shooter’
surface of the
No silicon
High
Endo et al GB



chip, and ink
etching required
resolution is
patent 2,007,162



drops are
Good heat
difficult
Xerox



ejected from the
sinking via
Fast color
heater-in-pit



chip edge.
substrate
printing requires
1990 Hawkins et




Mechanically
one print head
al U.S. Pat. No.




strong
per color
4,899,181




Ease of chip

Tone-jet




handing




Surface
Ink flow is
No bulk
Maximum
Hewlett-


(‘roof
along the
silicon etching
ink flow is
Packard TIJ


shooter’)
surface of the
required
severely
1982 Vaught et



chip, and ink
Silicon can
restricted
al U.S. Pat. No.



drops are
make an

4,490,728



ejected from the
effective heat

IJ02, IJ11,



chip surface,
sink

IJ12, IJ20, IJ22



normal to the
Mechanical





plane of the
strength





chip.





Through
Ink flow is
High ink
Requires
Silverbrook,


chip,
through the
flow
bulk silicon
EP 0771 658 A2


forward
chip, and ink
Suitable for
etching
and related


(‘up
drops are
pagewidth print

patent


shooter’)
ejected from the
heads

applications



front surface of
High nozzle

IJ04, IJ17,



the chip.
packing density

IJ18, IJ24, IJ27-IJ45




therefore low






manufacturing






cost




Through
Ink flow is
High ink
Requires
IJ01, IJ03,


chip, reverse
through the
flow
wafer thinning
IJ05, IJ06, IJ07,


(‘down
chip, and ink
Suitable for
Requires
IJ08, IJ09, IJ10,


shooter’)
drops are
pagewidth print
special handling
IJ13, IJ14, IJ15,



ejected from the
heads
during
IJ16, IJ19, IJ21,



rear surface of
High nozzle
manufacture
IJ23, IJ25, IJ26



the chip.
packing density






therefore low






manufacturing






cost




Through
Ink flow is
Suitable for
Pagewidth
Epson


actuator
through the
piezoelectric
print heads
Stylus



actuator, which
print heads
require several
Tektronix



is not fabricated

thousand
hot melt



as part of the

connections to
piezoelectric ink



same substrate

drive circuits
jets



as the drive

Cannot be




transistors.

manufactured in






standard CMOS






fabs






Complex






assembly






required



















INK TYPE












Description
Advantages
Disadvantages
Examples





Aqueous,
Water based ink
Environmentally
Slow drying
Most


dye
which typically
friendly
Corrosive
existing ink jets



contains: water,
No odor
Bleeds on
All IJ series



dye, surfactant,

paper
ink jets



humectant, and

May
Silverbrook,



biocide.

strikethrough
EP 0771 658 A2



Modern ink dyes

Cockles
and related



have high water-

paper
patent



fastness, light


applications



fastness





Aqueous,
Water based ink
Environmentally
Slow drying
IJ02, IJ04,


pigment
which typically
friendly
Corrosive
IJ21, IJ26, IJ27,



contains: water,
No odor
Pigment
IJ30



pigment,
Reduced
may clog
Silverbrook,



surfactant,
bleed
nozzles
EP 0771 658 A2



humectant, and
Reduced
Pigment
and related



biocide.
wicking
may clog
patent



Pigments have an
Reduced
actuator
applications



advantage in
strikethrough
mechanisms
Piezoelectric



reduced bleed,

Cockles
ink-jets



wicking and

paper
Thermal ink



strikethrough.


jets (with






significant






restrictions)


Methyl
MEK is a highly
Very fast
Odorous
All IJ series


Ethyl
volatile solvent
drying
Flammable
ink jets


Ketone
used for industrial
Prints on




(MEK)
printing on
various





difficult surfaces
substrates such





such as aluminum
as metals and





cans.
plastics




Alcohol
Alcohol based inks
Fast drying
Slight odor
All IJ series


(ethanol,
can be used where
Operates at
Flammable
ink jets


2-butanol,
the printer must
sub-freezing




and
operate at
temperatures




others)
temperatures
Reduced





below the freezing
paper cockle





point of water. An
Low cost





example of this is






in-camera






consumer






photographic






printing.





Phase
The ink is solid at
No drying
High
Tektronix


change
room temperature,
time-ink
viscosity
hot melt


(hot melt)
and is melted in
instantly freezes
Printed ink
piezoelectric ink



the print head
on the print
typically has a
jets



before jetting. Hot
medium
‘waxy’ feel
1989



melt inks are
Almost any
Printed
Nowak U.S. Pat. No.



usually wax based,
print medium
pages may
4,820,346



with a melting
can be used
‘block’
All IJ series



point around 80° C.
No paper
Ink
ink jets



After jetting
cockle occurs
temperature may




the ink freezes
No wicking
be above the




almost instantly
occurs
curie point of




upon contacting
No bleed
permanent




the print medium
occurs
magnets




or a transfer roller.
No
Ink heaters





strikethrough
consume power





occurs
Long warm-






up time



Oil
Oil based inks are
High
High
All IJ series



extensively used in
solubility
viscosity: this is
ink jets



offset printing.
medium for
a significant




They have
some dyes
limitation for use




advantages in
Does not
in ink jets, which




improved
cockle paper
usually require a




characteristics on
Does not
low viscosity.




paper (especially
wick through
Some short




no wicking or
paper
chain and multi-




cockle). Oil

branched oils




soluble dies and

have a




pigments are

sufficiently low




required.

viscosity.






Slow drying



Microemulsion
A microemulsion
Stops ink
Viscosity
All IJ series



is a stable, self
bleed
higher than
ink jets



forming emulsion
High dye
water




of oil, water, and
solubility
Cost is




surfactant. The
Water, oil,
slightly higher




characteristic drop
and amphiphilic
than water based




size is less than
soluble dies can
ink




100 nm, and is
be used
High




determined by the
Can
surfactant




preferred curvature
stabilize pigment
concentration




of the surfactant.
suspensions
required (around






5%)








Claims
  • 1. A system, comprising: an image input configured to receive image data;a plurality of processors operatively coupled to each other, wherein at least one of the processors is operatively coupled to the image input, wherein each processor is operatively coupled to its own memory, wherein each processor executes respective processor instructions that perform respective image manipulation on the image data; andan image output configured to transmit manipulated image data from the plurality of processors for display;wherein the plurality of processors includes a first processor and a second processor,wherein the first processor directs first manipulated image data to a first path and directs the first manipulated image data to a second path,wherein the first path and the second path are parallel to one another, andwherein the second processor receives manipulated image data from the first path and manipulated image data from the second path and combines at least a portion of the manipulated image data received from the first path with at least a portion of the manipulated image data received from the second path to form additional manipulated image data.
  • 2. The system according to claim 1, wherein the plurality of processors further includes a third processor, and a fourth processor, wherein the first processor receives the image data from the image input and applies a first image manipulation program on the received image to produce the first manipulated image data,wherein the first processor sends the first manipulated image data to the first path that includes the third processor and to the second path that includes the fourth processor, andwherein the first path produces second manipulated image data and the second path produces third manipulated image data.
  • 3. The system according to claim 2, wherein the first image manipulation program is stored on the respective memory of the first processor.
  • 4. The system according to claim 1, wherein two of the processors are operatively coupled to each other in series.
  • 5. The system according to claim 2, wherein the third processor receives the first manipulated image data and applies a second image manipulation program on the first manipulated image data, and wherein the fourth processor also receives the first manipulated image data and applies a third image manipulation program on the first manipulated image data.
  • 6. The system according to claim 2, wherein the respective processor instructions are stored on respective memories of the corresponding processors.
  • 7. The system according to claim 1, wherein the received image data is processed iteratively by one or more of the processors.
  • 8. The system according to claim 1, wherein the received image is processed in a loop through the plurality of processors.
  • 9. The system according to claim 1, wherein the plurality of processors includes a first processor and a second processor, wherein the first processor receives the image data from the image input and applies a first image manipulation program on the received image, wherein the first processor sends the manipulated image data to a first path that includes a second processor and a second path that includes the image output for display.
  • 10. The system according to claim 9, wherein the first path and the second path are two different downstream paths.
  • 11. The system according to claim 1, wherein the plurality of processors includes a first processor and a second processor, wherein the first processor receives the image data from the image input and applies a first image manipulation program on the received image, wherein the first processor sends the first manipulated image data to a first path that includes a second processor and also sends the first manipulated image data down a second path for display.
  • 12. The system according to claim 1, wherein one or more processors of the plurality of processors can be configured to operate in a network environment.
  • 13. The system according to claim 1, wherein the plurality of processors communicate with a network.
  • 14. The system according to claim 1, wherein at least two of the processors are configured to work in parallel.
Priority Claims (2)
Number Date Country Kind
PO7991 Jul 1997 AU national
PO8028 Jul 1997 AU national
CROSS REFERENCES TO RELATED APPLICATIONS

This application is a continuation application of U.S. patent application Ser. No. 10/666,124 filed Sep. 22, 2003 now U.S. Pat. No. 7,375,746, which itself is a continuation application of U.S. patent Ser. No. 09/112,757 filed Jul. 10, 1998, now issued U.S. Pat. No. 6,624,848, all of which are herein incorporated by reference. With respect to the present application, any disclaimer of claim scope made in the parent application or any predecessor or related application is hereby rescinded. Further, any disclaimer of claim scope that may occur in the present application should not be read back into any predecessor or related application. The following Australian provisional patent applications are hereby incorporated by cross-reference. For the purposes of location and identification, US patent applications identified by their US patent application serial numbers (USSN) are listed alongside the Australian applications from which the US patent applications claim the right of priority. CROSS-U.S. PAT./PAT.REFERENCEDAPPLICATION (CLAIMINGAUSTRALIANRIGHT OF PRIORITYPROVISIONALFROM AUSTRALIANPATENTPROVISIONALAPPLICATION NO.APPLICATION)PO79916,750,901PO85056,476,863PO79886,788,336PO93956,322,181PO80176,597,817PO80146,227,648PO80256,727,948PO80326,690,419PO79996,727,951PO80306,196,541PO79976,195,150PO79796,362,868PO79786,831,681PO79826,431,669PO79896,362,869PO80196,472,052PO79806,356,715PO80186,894,694PO79386,636,216PO80166,366,693PO80246,329,990PO79396,459,495PO85016,137,500PO85006,690,416PO79877,050,143PO80226,398,328PO84977,110,024PO80206,431,704PO85046,879,341PO80006,415,054PO79346,665,454PO79906,542,645PO84996,486,886PO85026,381,361PO79816,317,192PO79866,850,274PO798309/113,054PO80266,646,757PO80286,624,848PO93946,357,135PO93976,271,931PO93986,353,772PO93996,106,147PO94006,665,008PO94016,304,291PO94036,305,770PO94056,289,262PP09596,315,200PP13976,217,165PP23706,786,420PO80036,350,023PO80056,318,849PO80666,227,652PO80726,213,588PO80406,213,589PO80716,231,163PO80476,247,795PO80356,394,581PO80446,244,691PO80636,257,704PO80576,416,168PO80566,220,694PO80696,257,705PO80496,247,794PO80366,234,610PO80486,247,793PO80706,264,306PO80676,241,342PO80016,247,792PO80386,264,307PO80336,254,220PO80026,234,611PO80686,302,528PO80626,283,582PO80346,239,821PO80396,338,547PO80416,247,796PO80046,557,977PO80376,390,603PO80436,362,843PO80426,293,653PO80646,312,107PO93896,227,653PO93916,234,609PP08886,238,040PP08916,188,415PP08906,227,654PP08736,209,989PP09936,247,791PP08906,336,710PP13986,217,153PP25926,416,167PP25936,243,113PP39916,283,581PP39876,247,790PP39856,260,953PP39836,267,469PO79356,224,780PO79366,235,212PO79376,280,643PO80616,284,147PO80546,214,244PO80656,071,750PO80556,267,905PO80536,251,298PO80786,258,285PO79336,225,138PO79506,241,904PO79496,299,786PO80606,866,789PO80596,231,773PO80736,190,931PO80766,248,249PO80756,290,862PO80796,241,906PO80506,565,762PO80526,241,905PO79486,451,216PO79516,231,772PO80746,274,056PO79416,290,861PO80776,248,248PO80586,306,671PO80516,331,258PO80456,110,754PO79526,294,101PO80466,416,679PO93906,264,849PO93926,254,793PP08896,235,211PP08876,491,833PP08826,264,850PP08746,258,284PP13966,312,615PP39896,228,668PP25916,180,427PP39906,171,875PP39866,267,904PP39846,245,247PP39826,315,914PP08956,231,148PP08696,293,658PP08876,614,560PP08856,238,033PP08846,312,070PP08866,238,111PP08776,378,970PP08786,196,739PP08836,270,182PP08806,152,619PO80066,087,638PO80076,340,222PO80106,041,600PO80116,299,300PO79476,067,797PO79446,286,935PO79466,044,646PP08946,382,769

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Related Publications (1)
Number Date Country
20080204562 A1 Aug 2008 US
Continuations (2)
Number Date Country
Parent 10666124 Sep 2003 US
Child 12114813 US
Parent 09112757 Jul 1998 US
Child 10666124 US