The present invention relates to cannula or catheter introducer devices and has particular relevance to such devices with retractable needles.
Catheter insertion devices are well known in the art. When a catheter is inserted into a patient for the intravenous delivery of a fluid, a disposable needle passing through the catheter cannula is utilized to make a puncture to permit entry of the tip of the cannula into the patient. The needle is then withdrawn leaving the catheter in place either for a direct hook-up to a bottle of fluid to be delivered, or to be capped for later use. The needle which is now contaminated with blood or other body fluid must be disposed of without creating a risk of needle sticks to medical personnel which are engaged in the operation of inserting a catheter. A danger to clean up and medical waste disposal personnel continues if the used needles are not rendered harmless in some way. Caps or covers that can be mounted over the needle are not a satisfactory solution because they must be put in place and can become loose and expose the used needle.
A discussion of the problems associated with various approaches and uses of cannula insertion products is found in Kulli, U.S. Pat. No. 4,747,831.
Retractable needles have been recognized as the best solution to these problems.
A number of these approaches are disclosed in U.S. Pat. No. 4,747,831 mentioned above which includes an external latch mechanism which is pushed to release a spring loaded needle which is withdrawn into the chamber of the device. Some embodiments have a sliding block and retractable fingers which depress springloaded ears to allow retraction of the needle holder, racheting devices which unlatch the needle holder by rotation of parts and even frangible parts which are broken when a plunger is pushed forward.
Dysarz, U.S. Pat. No. 5,129,884, is another example of an external latch which may be disengaged to allow a needle holder to withdraw a needle into the main body of the device. Walter, U.S. Pat. No. 4,828,548, discloses a holder having a piston which may be operated on by vacuum to withdraw a needle. Erskine, U.S. Pat. No. 5,501,675, is a more recent version of a latch-operated device wherein a needle holding part may be released with an external latch.
The devices of the prior art have complicated parts which are difficult to manufacture and especially difficult to assemble in a high speed manufacturing operation. Many of them are prone to premature firing during handling and with some, it is difficult to know when the needle is safe. Disengagement of the catheter assembly from the retraction device is not fully under the timing and control of the medical operator because retraction results in immediate separation of the device form the cannula assembly.
It is an object of the present invention to provide a simplified cannula/catheter introducer which is safe to use and can be produced at a modest cost and which uses a vacuum to retract a contaminated needle to reduce needle stick injury.
Further objects and advantages of the present invention will become apparent from the ensuing description which is given by way of example only.
In one form, the invention resides in a cannula/catheter introducer comprising an outer tubular member which has a proximal end and a distal end,
In another form, the invention resides in a cannula/catheter introducer comprising an outer tubular member which has a proximal end and a distal end,
In this form of the invention, because the device functions to insert a puncture needle into a catheter or cannula, the device does not function as a syringe. Therefore, the inner tubular member in the initial position is substantially entirely within the outer tubular member and is only a short distance away from the needle holder. For instance, it is envisaged that the inner tubular member can be spaced between 1-20 millimetres from the needle holder, and preferably between 3-10 millimetres. As it is not desirable for the inner tubular member to be retracted too far in the outer tubular member (as the device does not function as a syringe), some form of locking arrangement can be provided to ensure that the inner tubular member can move only by a short distance between the retracted position and the forward (triggering) position.
The introducer can be of any suitable shape and size which will depend, inter alia, on the size of the cannula or catheter. It is envisaged that the introducer will be made of suitable material such as plastic although some components (e.g. the sealing means) may be made of rubber or composite materials. However, no particular limitation is to be placed on the invention merely by the material from which the device is manufactured. The size of the introducer can vary, and it is envisaged that the length will be between 50-300 millimetres and typically between 100-200 millimetres. Again, no particular limitation should be placed on the invention merely by the size of the device. The introducer may have a diameter of between 5-50 millimetres and typically between 10-20 millimetres although no particular limitation should be placed on the invention merely by the diameter of the introducer.
The outer tubular member may comprise finger grippable portions to assist in a one-handed operation in depressing the inner tubular member within the outer tubular member. The finger grippable portions may comprise extending members adjacent the proximal end of the outer tubular member and dimensioned to enable fingers to grip these portions.
The proximal end of the outer tubular portion may be restricted in diameter with respect to the remainder of the outer tubular portion. Suitably, the proximal end contains a number of stepped portions to progressively reduce the diameter of the proximal end while still providing internal land portions.
The end of the proximal end of the outer tubular portion may comprise a nozzle adapted for insertion into the rear of a catheter.
Gripping means or locking means may be provided on an inner face at the proximal end of the outer tubular member to assist in gripping or locking the needle holder. The gripping means or locking means may comprise a recess such as an annular groove.
The distal end of the outer tubular member may be provided with a locking means to restrict movement of the inner tubular member relative to the outer tubular member. Suitably, the locking means comprises an enlargement on the outer tubular member and adjacent the distal end, the enlargement defining a small travelling passageway which defines the limits of movement of the inner tubular member relative to the outer tubular member. The passageway may have a length of between 3-20 millimetres and typically between 3-10 millimetres. The passageway may contain engagement means to “lightly” engage with the inner tubular member. The engagement means may comprise a pair of spaced apart small ribs, which may be annular in configuration. The function of the engagement means may be to lightly hold the inner tubular member in the retracted position such that the inner tubular member does not inadvertently move to the extended position thereby triggering the shoot-back mechanism prematurely. However, the engagement means should be such that a person can press on the back of the inner tubular member to overcome the engagement means when desired.
The inner tubular member, in use, will have reduced pressure, or be under vacuum. The inner tubular member will typically have a closed distal end and an open proximal end, with the open proximal end being closed by the end member. Typically, the inner tubular member will comprise a hollow tube with an open front end. The distal end of the inner tubular member will typically be provided with locking means to lock against the distal end of the outer tubular member in such a manner that the degree of sliding movement of the inner tubular member within the outer tubular member is predetermined. The locking means may comprise a projection which may be an annular rib that sits within the passageway that may be provided on the distal end of the outer tubular member.
The end member closes the otherwise open proximal end of the inner tubular member. The end member may comprise a rear portion and a front portion. The rear portion may be substantially closed and may be provided with the sealing means to enable the end member to be sealingly engaged to the inner wall of the inner tubular member in a sliding but sealing manner. The sealing means may comprise a sealing ring that is fitted about the rear portion and which comprises at least one, and preferably a plurality of, spaced-apart ring members that sealingly engage against the inside wall of the inner tubular member.
The front portion may contain or comprise the release means. The release means may be formed integrally with the rear portion. The release means may comprise at least one finger member. The finger member may be resiliently formed to move between a natural first position and a deformed second position. Suitably, the finger member deforms inwardly between the first position and the second position. Suitably, a plurality of finger members is provided and these may be spaced equally about the end member. The or each finger member may extend forwardly from the end member and towards the needle holder.
The end member may have a length of between 5-20 millimetres although this can vary to suit.
A “flash” chamber may be provided in the end member to enable the first flash of blood or body fluid to be viewed as the puncture needle penetrates into a patient's vein, etc.
The or each finger member in the natural first position may lock against the inner tubular member and preferably lock against the open proximal wall of the inner tubular member. It is preferred that the or each finger member is profiled to facilitate this type of locking. Therefore, it is preferred that the or each finger member contains a step, or a shoulder, or have an arrowhead-type configuration to enable the or each finger member to abut against or lock against the open proximal wall of the inner tubular member.
The needle holder is attached to the proximal end of the outer tubular member and is preferably positioned in the stepped or narrowing position of the outer tubular member. The needle holder may be made of any suitable material such as plastic, rubber, composite materials and the like. The needle holder will typically comprise a central body portion. The central body portion may contain a small passageway through which a puncture needle can be fitted to fit the puncture needle to the needle holder. The release means may be formed integrally with the remainder of the needle holder. The release means may comprise at least one finger member. The at least one finger member may be movable or deformable between a natural position which is the first position and a deformed position which is the second unlocking position. The at least one finger member may be cantilevered from the central body portion and may extend towards the inner tubular member. Suitably, a plurality of finger members is provided and these may be spaced equally about the central body portion. Each finger member may be provided with a terminal configuration which may comprise a shoulder, a step portion, a hook portion, or an arrowhead portion, the function of which is to facilitate engagement with the finger member on the end member as will be described in greater detail below. Also, each finger member may comprise an intermediate projection such as an annular ring which engages into the recess on the outer tubular member to temporarily lock the needle holder to the outer tubular member.
In another form, the invention resides in a cannula/catheter inserter, the inserter comprising
It is preferred that the inner tubular member is movable between a retracted position and an extended position and when in the retracted position, the tubular member is spaced from the needle holding piston assembly by a short distance and when in the extended position, the tubular member triggers retraction of the needle holding piston assembly, the inner tubular member being held captive within the outer tubular member such that the inner tubular member can only move by the short distance.
The short distance may be as described above and will of course depend on the size of the device. However, it is the intention that the inner tubular member can move forward by only a short distance to trigger the shoot back mechanism. Typically, this distance will be between 1-20 millimetres and preferably between 3-10 millimetres.
Suitably, the inner tubular member and the outer tubular member are substantially as described above with reference to the first embodiment of the invention.
The needle holding piston assembly may have a length of between 5-30 millimetres although no particular limitation should be placed on the invention merely by this length. The piston assembly may comprise a main body which has one closed end and one open end and is substantially hollow. The closed end may be provided with an enlargement onto which the sealing member can be positioned. The sealing member may comprise any suitable type of sealing member. The open end may contain a needle mounting block. The needle mounting block typically contains a small passageway through which the puncture needle can pass to fit the puncture needle to the needle mounting block. A small flash chamber may be provided in the main body. The needle mounting block will typically contain the release means. The release means may comprise at least one finger member. Suitably, a plurality of finger members is provided. Each finger member may contain a terminal configuration, which may comprise a step, a shoulder, a hook, or an arrowhead type configuration to facilitate locking of the finger member and therefore locking of the needle holding piston to the proximal end of the inner tubular member.
In another form of the invention, there is provided a cannula/catheter introducer comprising:
The cannula and catheter connector assembly may be provided with an inlet tube for releasable assembly with an outlet tube of a retractable needle.
The valving member will typically be manually adjustable from a first sealing position to a second flow position.
The valving member may comprise a plunger type valve.
Alternatively, the valving member may comprise a turn type valve.
The retractable needle may be of the type described above, and therefore may comprise an outer and inner casing, an outlet from the casing, an internal piston within the inner casing mounting a needle and a sealed compartment between the piston and a closed end of the inner casing.
The sealed compartment contains partial pressure.
The outer casing is typically provided with wings for gripping.
The piston may include a transparent vial section which enables a user to establish that the needle has been correctly inserted.
The vial may comprise a minute venting aperture.
With the present invention, the assembled catheter introducer is handled as a unit. When the operator verifies that the needle is properly inserted, one hand can hold the connector that remains attached to the patient while the other hand separates the retraction body which upon separation is automatically retracted. A portion of the hand rests against the cannula to prevent blood flow until the other hand inserts the conventional tube into the catheter connector to start the infusion of fluid. Immediately after separation, the retraction body safely contains the retracted needle and the removed part is safely discarded.
Embodiment of the invention will be described with reference to the following illustrations.
a illustrates a close-up view of the proximal part of the introducer and particularly illustrating the needle holding piston.
b illustrates a close-up view of the distal part of the introducer and particularly illustrates the mechanism that limits travel of the inner tubular member in the outer tubular member.
a illustrate initiation of the “shoot back” mechanism where the inner tubular member is being pushed forwardly in the outer tubular member to deform the needle mounting block.
a illustrate the needle in the shoot back position.
a illustrates a close-up of the proximal end of the introducer.
b illustrates a close-up of the distal end of the introducer.
a illustrate the introducer being moved to trigger the shoot back mechanism.
b and 10 illustrate the shoot back position where the puncture needle is safely within the confines of the inner tubular member.
Referring to
Referring initially to
A catheter assembly 15 can be attached to inlet 14 and assembly 15 includes a valve 16 to enable the flow from the catheter needle 17 to be regulated.
Referring now in greater detail to
Referring to
Inner tube 19 is under vacuum and has a closed rear (distal) end 23. This distal end is formed with an annular rib 24 which is designed to move along passageway 22. The annular rib 24 enables inner tube 19 to be moved forwardly (or be pressed into outer tube 11) which will cause the annular rib 24 to move from the rear position illustrated in
Initially, device 10 is in the position illustrated in
Referring to
The puncture needle 18 (see
The resilient fingers 27 terminate in an arrowhead type configuration 29 and initially this part of the resilient fingers merely extends into the inside of outer tube 11 but is not attached to anything.
The other part of the shoot back mechanism comprises an end member 30. End member 30 is initially fitted to the open front (proximal) end of inner tube 19 and is best illustrated in
The resilient fingers on end member 30 also have an arrowhead type configuration, but the arrangement is such that these resilient fingers are able to lock against the arrowhead configuration 29 on resilient fingers 27 which form part of needle holder 26. However, this does not occur until such time as inner tube 19 is pushed forwardly.
In use, a catheter assembly 15 can be fitted to the end of device 10 as illustrated in
This forward movement (only a few millimetres) also causes the forward end of inner tube 19 to move towards the stepped portion 13 of outer tube 11 (this being best illustrated between
Importantly, as fingers 32 are pushed inwardly and become released from the edge of inner tube 19, they also engage behind the arrowhead formation of fingers 27 which form part of needle holder 26. Thus, as the fingers 32 are pushed inwardly, they lock against fingers 27 and this means that the end member 30 becomes locked to needle holder 26.
Therefore, as end member 30 is sucked back into the distal end of inner tube 19, it also drags back needle holder 26 and therefore the contaminated puncture needle 18, this position being illustrated in
The arrangement of having the needle holder 26 initially attached to outer tube 11 means that the puncture needle 18 exhibits no forward movement by virtue of any of the shoot back mechanism which forms part of the present invention.
The second embodiment (
The cannula/catheter assembly 41 is provided with a valving member generally indicated by arrow 43 for controlling the ingress and egress of fluids from a patient.
The cannula/catheter assembly is provided with a body 44 having an inlet 45 (
The valving member 43 includes a valve plunger 51 which is adjustable from a first sealing position (
The plunger 51 has an aperture 52 therein supporting a resilient pierceable gasket 53. The gasket 53 allows a puncture needle 54 to pass through it and when the needle is withdrawn it closes to seal off the needle penetration.
The plunger is also provided with a peripheral fluted portion 55 which when positioned in the fluid mainstream 16 (see
O-ring seals 57 ensure fluid tight sealing.
The retractable needle assembly 42 comprises outer and inner tubes 58, 59 respectively (see
The outer tube 58 comprises a bore and has an open rear (distal) end 60 (see
The inner tube 59 has a closed rear (distal) end 62 (see
A needle holding piston assembly 64 (see
The piston assembly 64 includes a transparent vial section 70, which enables medical staff to establish that the needle has been correctly inserted when blood flows to the vial and is visually detected.
The open distal end 60 of the outer tube 58 (
The front end of the needle mounting block 66 is provided with a plurality of raked fingers 67. These fingers are formed integrally with the needle mounting block and are resilient. The fingers are designed to lock against the front of inner tube 59. The function of fingers 67 is to prevent the needle holding piston assembly 64 from moving along the inside of inner tube 59 from the proximal end of the inner tube (see
A vacuum is provided in inner tube 59 and seal 68 maintains the vacuum inside inner tube 59. Thus, there is a force acting on the needle holding piston assembly 64 to “suck” the needle holding piston assembly 64 back into inner tube 59 towards the distal end of the inner tube; however the resilient fingers 67 lock against the front of inner tube 59 and prevent the needle holding piston assembly 64 from being sucked back.
The arrangement described immediately above and illustrated in
To dislocate the fingers 67, the end 62 of the inner tube is pushed forward using the palm of the hand whilst gripping the wings 61 with the fingers. The fingers are thereby forced into the tapered section of the nozzle 50 and compressed to the extent that the needle assembly is withdrawn under vacuum, the situation illustrated by
More specifically, inner tube 59 can be pushed forwardly by a few millimetres in the manner described immediately above which moves the expanded portion 72 (see
The forward movement of inner tube 59 is limited by the arrangement illustrated in
Once the cannula/catheter device is secured and the needle assembly removed, the cannula/catheter can be used for the introduction or withdrawal of fluids to and from a patient.
The arrangement is simple to use and, in practice, once the device has been inserted into the cannula assembly 41, the inner tube 59 is pushed forwardly by just a few millimetres without any requirement to rotate the inner tube or use any separate locking mechanisms and upon forward pushing of the inner tube, the contaminated needle 54 is sucked back to the rear of inner tube 59 to render the contaminated needle 54 safe. It is not possible to push or otherwise enable the contaminated needle 54 to emerge from the safety of inner tube 59. The arrangement is a simple one-handed reliable arrangement.
In
In
Aspects of the present invention have been described by way of example only and modifications and additions thereto may be made without departing from the spirit or scope thereof.
Number | Date | Country | Kind |
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2003903990 | Jul 2003 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU04/01012 | 7/30/2004 | WO | 1/24/2006 |