The present disclosure relates to a capacitance device, a resonant circuit, and an electronic apparatus, and particularly to a capacitance device including a plurality of capacitors connected in series in a direction in which internal electrodes are laminated, and a resonant circuit and an electronic apparatus using such a capacitance device. The present disclosure is based on and claims the priority of Japanese Patent Application No. 2013038749 filed in Japan on Feb. 28, 2013, which is herein incorporated by reference.
As disclosed in Patent Literature 1, a variable capacitance device including a plurality of variable capacitance capacitors connected in series in a direction in which internal electrodes are laminated has been proposed. According to the technique disclosed in Patent Literature 1, the internal electrodes forming the variable capacitance capacitors are laminated via dielectric layers, and this configuration allows a reduction in the number of internal electrodes and a wider flexibility in design of the electrodes and the capacitance value.
PTL 1: JP2011119482A
In the variable capacitance device disclosed in Patent Literature 1, internal stresses occur due to contraction of the dielectric layers at the time of sintering. However, the shapes of the internal electrodes on each layer are determined suitably by the capacitance and do not take the internal stresses into account. Furthermore, since, in the variable capacitance device disclosed in Patent Literature 1, the areas of the internal electrodes forming the variable capacitance capacitors connected in series are increased or decreased, each electrode located between adjacent variable capacitance capacitors connected in series has a portion that does not form any capacitor. Such portions of the electrodes pose the problem of an excessive increase in electrode resistance.
Meanwhile, by increasing the number of lamination in the direction in which the electrodes are laminated, the number of series capacitors may be increased, and variations of the composite device may be increased. Increasing the number of lamination also leads to improved pressure resistance while the capacitance is increased by thinned dielectric layers.
However, simply increasing the number of lamination adversely lengthens a physical distance between an electrode laminated on the uppermost layer and an electrode laminated on the lowermost layer and increases Equivalent Series Inductance (ESL), resulting in deterioration of the characteristics especially in use at high frequencies. Furthermore, although the dielectric constants of the dielectrics per unit area may be improved by fixing the internal stresses occurring at the time of sintering (residual stresses), different residual stresses occurring in different layers will cause variation in characteristics of different capacitances formed by the corresponding laminated electrodes.
In view of the above, the present disclosure is to increase, in a capacitance device including a plurality of capacitors connected in series in a direction in which internal electrodes are laminated, variations in connection configuration of the built-in capacitors, thereby improving the electric characteristics.
A capacitance device according to one of embodiments of one aspect of the present disclosure includes two or more capacitance blocks each including one or more capacitance units. Each capacitance unit includes: a capacitance element body, which includes two or more capacitors formed by dielectric layers and three or more internal electrodes laminated via the dielectric layers, the three or more internal electrodes each having an electrode body forming a capacitance, centers of gravity of the electrode bodies being aligned on an axis formed by a straight line extending in a direction in which the internal electrodes are laminated, and the two or more capacitors being connected in series in the lamination direction; and external terminals formed on lateral surfaces of the capacitance element body and electrically connected to the electrode bodies forming the capacitances. The one or more capacitance units included in each capacitance block are arranged on the axis. The axes of the two or more capacitance blocks are arranged in parallel with each other. A current flows in opposite directions in any two adjacent capacitance units.
A resonant circuit according to one of embodiments of another aspect of the present disclosure includes (i) a capacitance device including two or more capacitance blocks each including one or more capacitance units, and (ii) a resonant coil connected to the capacitance device. Each capacitance unit includes: a capacitance element body, which includes two or more capacitors formed by dielectric layers and three or more internal electrodes laminated via the dielectric layers, the three or more internal electrodes each having an electrode body forming a capacitance, centers of gravity of the electrode bodies being aligned on an axis formed by a straight line extending in a direction in which the internal electrodes are laminated, and the two or more capacitors being connected in series in the lamination direction; and external terminals formed on lateral surfaces of the capacitance element body and electrically connected to the electrode bodies forming the capacitances. The one or more capacitance units included in each capacitance block are arranged on the axis. The axes of the two or more capacitance blocks are arranged in parallel with each other. A current flows in opposite directions in any two adjacent capacitance units.
An electronic apparatus according to one of embodiments of yet another aspect of the present disclosure includes a resonant circuit in which a resonant coil is connected to the capacitance device.
According to the capacitance device according to the present disclosure, since the internal electrodes, which form the plurality of capacitors connected in series in the lamination direction of the electrodes, are laminated with the centers of gravity thereof being aligned, variation in generated residual stresses is reduced, and variation in characteristics is reduced. Furthermore, since a current flowing along the lamination direction flows in opposite directions in any two adjacent capacitance unit, equivalent series inductance is reduced. Moreover, residual stresses generated during sintering processing in manufacturing are increased, and electric characteristics are improved.
In the accompanying drawings:
Exemplary embodiments of a capacitance device according to the present disclosure, and a resonant circuit and an electronic apparatus using the capacitance device will be described in detail below with reference to the drawings. The embodiments will be described in the following order. In the following embodiments, variable capacitance devices whose capacitance values change in response to voltages applied thereto are described as examples. However, the present disclosure is not limited to the exemplary embodiments detailed below.
1. First Embodiment: Exemplary Configuration in Which Two Variable Capacitance Units, Which Each Include Three Capacitors Connected in Series, are Arranged in Parallel
In the description below, a direction in which later-described internal electrodes are laminated is defined as a z direction, a direction extending along a long side of a variable capacitance device 1 that is orthogonal to the lamination direction is defined as an x direction, and a direction extending along a short side of the variable capacitance device 1 is defined as a y direction. Furthermore, one of x-y surfaces of the variable capacitance device 1 is defined as an “upper surface” and the other x-y surface of the variable capacitance device 1 is defined as a “lower surface”, and any surfaces that are perpendicular to the upper and the lower surface are defined as “lateral surfaces.”
As illustrated in
As illustrated in
The variable capacitance device 1 according to the first embodiment includes the first variable capacitance unit 40 and the second variable capacitance unit 41.
The first variable capacitance unit 40 includes the first internal electrode 30, the second internal electrode 31, the third internal electrode 32, and the fourth internal electrode 33 which are laminated via the dielectric layers 3 in the stated order in the z direction. The first and the second internal electrode 30 and 31 form the first capacitor C1, the second and the third internal electrode 31 and 32 form the second capacitor C2, and the third and the fourth internal electrode form the third capacitor C3. The first to the fourth internal electrode 30 to 33 respectively include the first to the fourth electrode body 30a to 33a that have the same shape and that have the centers of gravity aligned on a single straight line. The variable capacitance unit as used herein below refers to the one including laminated internal electrodes having the same shape unless otherwise specified. Herein, the internal electrodes having the same shape encompass those having a shape rotated 180 degrees on the x-y plane and an inverted (mirror image) shape.
Similarly, the second variable capacitance unit 41 includes the fifth internal electrode 34, the sixth internal electrode 35, the seventh internal electrode 36, and the eighth internal electrode 37 which are laminated via the dielectric layers 3 in the stated order in the z direction. The fifth and the sixth internal electrode 34 and 35 form the fourth capacitor C4, the sixth and the seventh internal electrode 35 and 36 form the fifth capacitor C5, and the seventh and the eighth internal electrode 36 and 37 form the sixth capacitor C6. The fifth to the eighth internal electrode 34 to 37 also have the same shape and have the centers of gravity aligned on a single straight line.
In the exemplary configuration according to the first embodiment, as illustrated in
The first and the fifth internal electrode 30 and 34 are formed on the same dielectric layer 3, and accordingly, formed on the same plane (x-y plane).The second and the sixth internal electrode 31 and 35 are also formed on the same plane and are arranged in parallel with the first and the fifth internal electrode 30 and 34 at a distance of the thickness of the corresponding dielectric layer 3 from the first and the fifth internal electrode 30 and 34 in the z direction. Similarly, the third and the seventh internal electrode 32 and 36, and the fourth and the eighth internal electrode 33 and 37 are arranged in parallel at a distance of the thickness of the corresponding dielectric layer 3. It is to be noted that the thicknesses of the dielectric layers 3 might change after the variable capacitance device body 2 is sintered.
The upper and the lower dielectric layer 4 and 5 are provided to reinforce mechanical strength of the variable capacitance device body 2.
As illustrated in
The dielectric layers 3 are configured by using a ferroelectric material to form variable capacitance capacitors whose capacitances change in response to voltages applied across the electrodes. The ferroelectric material may include an ionic crystal material and may be electrically polarized as a result of displacement of positive and negative ions. Examples of the ferroelectric material include barium titanate (BaTiO3), potassium niobate (KNbO3), lead titanate (PbTiO3), and lead zirconate titanate (PZT).
As the ferroelectric material, the one that exhibits electronic polarization may also be used. In this ferroelectric material, an electric dipole moment occurs when a positive charge and a negative charge are separated, which results in polarization. One of conventionally known examples of such a material is a rare-earth iron oxide that exhibits strong ferroelectric characteristics by polarization by forming an Fe2+ charge surface and an Fe3+ charge surface. In this system, when the rare-earth element is represented by RE, and the iron group element is represented by TM, materials expressed by the molecular formula (RE)·(TM)2·O4 (O: oxygen element) are reported to have a high dielectric constant. Additionally, examples of the rare-earth element include Y, Er, Yb, and Lu (preferably, Y and heavy rare-earth elements), and of the iron group element include Fe, Co, Ni (preferably, Fe). Examples of (RE)·(TM)2·O4 include ErFe2O4, LuFe2O4, and YFe2O4.
The first to the eighth internal electrode 30 to 37 may be configured by using a conductive paste including metallic fine powder of, for example, Pd, Pd/Ag, and Ni.
As illustrated in
To mitigate the residual stresses remaining after sintering of the variable capacitance device body 2, a dielectric region is left on the periphery of the first and the fifth electrode body 30a and 34a. Accordingly, the sum of the area of the first electrode body 30a and the area of the fifth electrode body 34a is less than the area of the surface of the dielectric layer 3 on which these electrode bodies 30a and 34a are formed. At this time, the dielectric region on the periphery of the first and the fifth electrode body 30a and 34a is preferably formed to have an area by which residual stresses occurring on the periphery of the first and the fifth connection electrode 30b and 34b at the time of sintering of the variable capacitance device body 2 would not be affected to mitigate the residual stresses. Furthermore, from the viewpoint of reducing Equivalent Series Resistance (hereinafter, abbreviated as ESR) of each capacitor as much as possible, the dielectric region is preferably formed to have a narrow (short) portion near the first and the fifth connection electrode 30b and 34b.
The first and the fifth connection electrode 30b and 34b are respectively formed to be connected to short sides of the first and the fifth electrode body 30a and 34a extending along the x direction, with an end surface of each of the first and the fifth connection electrode 30b and 34b being exposed at a lateral surface of the variable capacitance device body 2. Furthremore, although from the viewpoint of reducing ESR of each capacitor, the first and the fifth connection electrode 30b and 34b preferably have large widths, the residual stresses occurring on the periphery of the first and the fifth connection electrode 30b and 34b after sintering of the variable capacitance device body 2 also needs to be considered. Accordingly, the first and the fifth connection electrode 30b and 34b are each preferably formed to have a width by which the residual stresses occurring in the area of the first and the fifth electrode body 30a and 34a would not be affected.
The residual stresses herein refer to stresses that originate due to a difference in contraction coefficient between an electrode material and a dielectric material during sintering process in manufacturing of the variable capacitance device body 2. Accordingly, to prevent the residual stresses occurring on the periphery of the first and the fifth connection electrode 30b and 34b from affecting the residual stresses occurring in the first and the fifth electrode body 30a and 34a, the first and the fifth connection electrode 30b and 34b are preferably formed to have areas that are sufficiently less than the areas of the first and the fifth electrode body 30a and 34a. In the exemplary configuration of the present embodiment, the widths of the first and the fifth connection electrode 30b and 34b in the x direction are sufficiently less than the widths of the first and the fifth electrode body 30a and 34a in the x direction.
For example, to achieve the areas that are sufficiently small to prevent the residual stresses occurring on the periphery of the first and the fifth connection electrode 30b and 34b from affecting the residual stresses occurring in the area of the first and the fifth electrode body 30a and 34a, the widths of the first and the fifth connection electrode 30b and 34b in the x direction are preferably one quarter or less of the widths of the first and the fifth electrode body 30a and 34a in the x direction, respectively.
The end surfaces of the first and the fifth connection electrode 30b and 34b that are exposed to the lateral surface of the variable capacitance device body 2 are electrically connected respectively to the first and the fifth external terminals 20 and 24.
As illustrated in
The end surfaces of the second and the sixth connection electrode 30b and 33b that are exposed to a lateral surface of the variable capacitance device body 2 are electrically connected respectively to the second and the sixth external terminals 20 and 25.
As illustrated in
The third and the seventh electrode body 32a and 36a have shapes that are the same as those of the first and the fifth electrode body 30a and 34a and the second and the sixth electrode body 31a and 35a. The third and the seventh connection electrode 32b and 36b have shapes that are identical to those of the first and the fifth connection electrode 30b and 34b. However, the third and the seventh connection electrode 32b and 36b are connected to the third and the seventh electrode body 32a and 36a at different positions, so that the third and the seventh connection electrode 32b and 36b are extracted to external terminals through different positions.
The end surfaces of the third and the seventh connection electrode 32b and 36b that are exposed to a lateral surface of the variable capacitance device body 2 are electrically connected respectively to the third and the seventh external terminals 22 and 26.
The fourth and the eighth internal electrode 33 and 37 have shapes obtained by rotating 180 degrees the patterns of the third and the seventh internal electrode 32 and 36.
The end surfaces of the fourth and the eighth connection electrode 33b and 37b that are exposed to a lateral surface of the variable capacitance device body 2 are electrically connected respectively to the fourth and the eighth external terminals 23 and 27.
Meanwhile, in some of the electrodes through which an alternate current does not flow to an external terminal, there is no problem even if electrical resistance of the connection electrodes is high, and therefore, the widths of the connection electrodes may be formed to be small relative to those of the electrode bodies. For example, the widths of the connection electrodes 31b, 32b, 35b, and 36b may be small. On the other hand, the other electrodes through which an alternate current flows still need to be designed to have smallest possible ESR as described earlier.
Herein, as illustrated in
Additionally, although in the above description the first to the fourth internal electrode and the fifth to the eighth internal electrode have the same shape, needless to say, the first to the fourth internal electrode and the fifth to the eighth internal electrode may have different shapes, that is to say, the capacitors included in the variable capacitance units located adjacent in the x-y plane may have different capacitances.
A description is give of an exemplary manufacturing method of the variable capacitance device 1 with the above configuration. Firstly, dielectric sheets made from a desired dielectric material are prepared. The dielectric sheets are used to configure the dielectric layers 3 of the variable capacitance device body 2 and are each shaped with a thickness of, for example, approximately 2.5 μm. The dielectric sheets may be each formed by applying a predetermined thickness of the dielectric material in the form of paste onto a film such as a polyethylene terephthalate (PET) film. Masks provided with openings corresponding to regions in which the first to the eighth internal electrodes 30 to 37 illustrated in
Subsequently, the conductive paste including metallic fine powder of, for example, Pt, Pd, Pd/Ag, Ni, and Ni alloy in the form of paste is prepared. The prepared paste is applied (silk printed) onto one surface of each of some of the dielectric sheets via the prepared mask. The above processes are used to prepare the dielectric sheet on one surface of which the first and the fifth internal electrode 30 and 34 are formed, the dielectric sheet on one surface of which the second and the sixth internal electrode 31 and 35 are formed, the dielectric sheet on one surface of which the third and the seventh internal electrode 32 and 36 are formed, and the dielectric sheet on one surface of which the fourth and the eighth internal electrode 33 and 37 are formed. At this time, the centers, i.e., the centers of gravity, of the electrode bodies of the electrodes are aligned throughout the layers.
Some dielectric sheets formed on films such as PET films and not printed with electrodes are peeled off from the films and laminated in advance. Then, the dielectric sheets with the first to the eighth internal electrodes 30 to 37 formed on films such as PET films are peeled off from the films and laminated in a desired order, with the surfaces of the dielectric sheets on which the electrodes are printed facing to the same direction. At this time, the dielectric sheets are laminated in a manner such that the sides of the first to the fourth electrode body 30a to 33a are aligned in the x direction and in the y direction, with the centers (centers of gravity) of these electrode bodies 30a to 33a being in alignment in the z direction, and that the sides of the fifth to the eighth electrode body 34a to 37a are aligned in the x direction and in the y direction, with the centers (centers of gravity) of these electrode bodies 34a to 37a being in alignment in the z direction. Then, to this laminated body, some additional dielectric sheets on which no electrodes are printed are further laminated and compression-bonded.
The compression-bonded members are sintered at a high temperature in a reducing atmosphere to integrate the dielectric sheets and the electrodes configured by using the conductive paste. Thus, the variable capacitance device body 2 is fabricated. Subsequently, the first to the eighth external terminal 20 to 27 are attached to predetermined positions on the lateral surfaces of the variable capacitance device body 2. The reason for using the reducing atmosphere at the time of sintering is that oxidization of the internal electrodes needs to be prevented. As oxidization of the internal electrodes proceeds, the equivalent series resistance increases, and the internal electrodes are prevented from serving the intended functions. This prevents formation of capacitors. However, an excessively reducing atmosphere will reduce the dielectric material to a semiconductor. As the degree of reduction of the dielectric material increases, a leakage current increases, and the quality (Q) factors of the capacitors are decreased. Voltage proof performance of the capacitors is also decreased.
As illustrated in
Herein, as illustrated in
Although in the above description ESL is reduced by cancelling out the magnetic fields generated on the x-y plane by the current flowing along the lamination direction (z direction), ESL may be further reduced by cancelling out magnetic fields generated by the current flowing along the internal electrodes, that is to say, flowing along the x-y plane. In the circuit configuration of
In this way, by establishing the connection by which the current flows in opposite directions in the first and the second variable capacitance unit 40 and 41, the variable capacitance device 1 is operated with a reduced ESL. Furthermore, by using electrodes located on the same plane as the input and the output terminal for the alternate current and letting the current flow in opposite directions in these terminals, ESL is further reduced.
Although in the above description each variable capacitance unit includes three capacitors connected in series, the number of capacitors included in each variable capacitance unit may be two, four, or even more. However, the variable capacitance unit as used herein below is assumed to include three capacitors connected in series.
The capacitance of the variable capacitance device 1, that is to say, capacitances of the capacitors C1 to C3 and C6 to C4 may be changed in response to direct current voltages applied to the capacitors. Changes in values of the direct current voltages cause changes in capacitances of the capacitors C1 to C3 and C6 to C4, namely, a change in the capacitance of the variable capacitance device 1. A single source may be used in common for the direct current voltages to be applied to the capacitors as illustrated in
The variable capacitance device 1 according to the first embodiment of the present disclosure provides various modifications.
As illustrated in
As illustrated in
The first to the fourth internal electrode 30 to 33 respectively include the first to the fourth electrode body 30a to 33a and the first to the fourth connection electrode 30b to 33b, and the first connection electrode 30b of the first variable capacitance unit 40 is electrically connected to the first connection electrode 30b of the second variable capacitance unit 41 by the first external terminal 20.
Similarly, the second to the fourth connection electrode 31b to 33b of the first variable capacitance unit 40 are electrically connected to the second to the fourth connection electrode 31b to 33b of the second variable capacitance unit 41 by the second to the fourth external terminal 21 to 23, respectively.
Thus, the first and the second variable capacitance unit 40 and 41 included in the first variable capacitance block 50 are connected in parallel. Herein, an axis that the centers of gravity of the internal electrodes included in the first variable capacitance unit 40 form is aligned on a single straight line with an axis that those of the internal electrodes included in the second variable capacitance unit 41 form. In the variable capacitance block as used herein below, all the axes that the centers of gravity of the respective internal electrodes in the variable capacitance units included in the variable capacitance block form are assumed to be aligned on a single straight line. That is to say, the centers of gravity of the internal electrodes included in a single variable capacitance block are aligned on the same axis.
The third variable capacitance unit 42 includes the fifth to the eighth internal electrode 34 to 37 which are laminated via the dielectric layers 3. The fourth variable capacitance unit 43 includes the eighth to the fifth internal electrode 37 to 34 which are laminated via the dielectric layers 3. Thus, in the third and the fourth variable capacitance unit 42 and 43, the internal electrodes are laminated in opposite orders. The fifth to the eighth internal electrode 34 to 37 have the same shapes as those illustrated in
The fifth to the eighth internal electrode 34 to 37 respectively include the fifth to the eighth connection electrode 34b to 37b, and the fifth connection electrode 34b of the third variable capacitance unit 42 is electrically connected to the fifth connection electrode 34b of the fourth variable capacitance unit 43 by the fifth external terminal 24.
Similarly, the sixth to the eighth connection electrode 35b to 37b of the third variable capacitance unit 42 are electrically connected to the sixth to the eighth connection electrode 35b to 37b of the fourth variable capacitance unit 43 by the sixth to the eighth external terminal 25 to 27, respectively.
Thus, the third and the fourth variable capacitance unit 42 and 43 included in the second variable capacitance block 51 are connected in parallel.
Hence, the variable capacitance device la according to a modification of the first embodiment includes two variable capacitance blocks each including two variable capacitance units connected in parallel, each variable capacitance unit including three series capacitors.
The first internal electrode 30 located on the uppermost layer in the first variable capacitance unit 40 is electrically connected to the first internal electrode 30 located on the lowermost layer in the second variable capacitance unit 41. Accordingly, similarly to the case of
ESL may be further reduced by causing the alternate current to flow in opposite directions in internal electrodes located on the same x-y plane, in other words, by causing the alternate current to be inputted and outputted to and from the corresponding external terminals in opposite directions. Furthermore, regarding the magnetic fields generated by the current flowing along the direction (x-z plane) of the surfaces of the internal electrodes, ESL may be further reduced by causing the current to flow in opposite directions in two adjacent internal electrodes.
As illustrated in
The variable capacitance device 1b includes the first variable capacitance block 50 and the second variable capacitance block 51.
The first variable capacitance block 50 includes the first variable capacitance unit 40, the second variable capacitance unit 41 laminated below the first variable capacitance unit 40, and the third variable capacitance unit 42 laminated below the second variable capacitance unit 41.
The first variable capacitance unit 40 includes the first to the fourth internal electrode 30 to 33 which are laminated via the dielectric layers 3. The second variable capacitance unit 41 includes the fourth to the first internal electrode 33 to 30 which are laminated via the dielectric layers 3. The third variable capacitance unit 42 includes the first to the fourth internal electrode 30 to 33 which are laminated via the dielectric layers 3. Thus, in any adjacent two of the first to the third variable capacitance unit 40 to 42, the internal electrodes are laminated in opposite orders. The first to the fourth internal electrode 30 to 33 have the same shapes as those illustrated in
The first internal electrode 30 located on the uppermost layer in the first variable capacitance unit 40, the first internal electrode 30 located on the lowermost layer in the second variable capacitance unit 41, and the first internal electrode 30 located on the uppermost layer in the third variable capacitance unit 42 are extracted from the corresponding first connection electrode 30b, 30b, and 30b and are electrically connected by the first external terminal 20.
Similarly, the second to the fourth internal electrode 31 to 33 in each unit are electrically connected by the second to the fourth external terminal 21 to 23, respectively.
The second variable capacitance block 51 includes the fourth variable capacitance unit 43, the fifth variable capacitance unit 44 laminated below the fourth variable capacitance unit 43, and the sixth variable capacitance unit 45 laminated below the fifth variable capacitance unit 44.
The fourth variable capacitance unit 43 includes the fifth to the eighth internal electrode 34 to 37 which are laminated via the dielectric layers 3. The fifth variable capacitance unit 44 includes the eighth to the fifth internal electrode 37 to 34 which are laminated via the dielectric layers 3. The sixth variable capacitance unit 45 includes the fifth to the eighth internal electrode 34 to 37 which are laminated via the dielectric layers 3. Thus, in any adjacent two of the fourth to the sixth variable capacitance unit 43 to 45, the internal electrodes are laminated in opposite orders. The fifth to the eighth internal electrode 34 to 37 have the same shapes as those illustrated in
Similarly, the sixth to the eighth internal electrode 35 to 37 in each unit are electrically connected by the sixth to the eighth external terminal 25 to 27, respectively.
Similarly to the case of
Although the above description is directed to a method for reducing ESL when the first and the second variable capacitance block 50 and 51 are connected in series, the ESL reduction effect may also be achieved by using other ways of connection by changing external connection so that the current flows other way around in any adjacent units. For example, by connecting the first external terminal 20 and the eighth external terminal 27, by connecting the fourth external terminal 23 and the fifth external terminal 24 (in cross connection), and by connecting a signal source between the first external terminal 20 and the eighth external terminal 27, parallel connection between the first and the second variable capacitance block 50 and 51 is achieved.
Furthermore, by changing the number of units included in each block, even a greater variety of combinations of variable capacitance device may be achieved.
Each variable capacitance unit included in the variable capacitance devices 1, 1a, and 1b described above includes series capacitors configured by using four internal electrodes. However, in capacitance units located adjacent to each other in a single variable capacitance block, there are internal electrodes located on the uppermost layer or the lowermost layer and always having the equal potential. By unifying these internal electrodes, the number of internal electrodes may be reduced.
As illustrated in
Unifying two internal electrodes and reducing the number of dielectric layers 3 on which the internal electrodes are formed contributes to thinning and weight reduction of the variable capacitance device 1. Doing so also reduces manufacturing man-hours and contributes to a reduction in manufacturing cost.
The variable capacitance device 1c with the above configuration is electrically equivalent to the configuration illustrated in
As illustrated in
Reducing the number of internal electrodes allows further thinning, weight reduction, and cost reduction. Still, it is to be noted that ESR might be increased.
In the aforementioned first embodiment, as illustrated in
As described earlier, electrode bodies and connection electrodes included in internal electrodes may be formed by conducting a silk printing process once every some internal electrodes formed on a single layer. Terminal connection in the variable capacitance device may be changed in accordance with the positions in which connection electrodes are formed. In this regard, an increase in types of mask patterns formed and used for the silk printing process leads to an increase in cost, and therefore, the patterns of the internal electrodes to be formed need to be determined in consideration of cost and manufacturing man-hours.
The patterns of the internal electrodes illustrated in
In
In
In
In
In
In
Additionally, the way of extracting the electrodes may also be changed in accordance with the order in which the internal electrodes are laminated.
A table illustrated in
In, for example,
As illustrated in
The variable capacitance device 1d according to the second embodiment includes the first variable capacitance unit 40 and the second variable capacitance unit 41.
The first variable capacitance unit 40 includes the first to the fourth internal electrode 30 to 33 laminated via the dielectric layers 3. The capacitor C1 is formed by the first and the second internal electrode 30 and 31 via the corresponding dielectric layer 3, the capacitor C2 is formed by the second and the third internal electrode 31 and 32 via the corresponding dielectric layer 3, and the capacitor C3 is formed by the third and the fourth internal electrode 32 and 33 via the corresponding dielectric layer 3.
The second variable capacitance unit 41 includes the fifth to the seventh internal electrode 34 to 36 laminated via the dielectric layers 3 and the fourth internal electrode 33 laminated below the seventh internal electrode 36 via the dielectric layer 3. The capacitor C4 is formed by the fifth and the sixth internal electrode 34 and 35 via the corresponding dielectric layer 3, the capacitor C5 is formed by the sixth and the seventh internal electrode 35 and 36 via the corresponding dielectric layer 3, and the capacitor C6 is formed by the seventh and the fourth internal electrode 36 and 33 via the corresponding dielectric layer 3. Herein, the single fourth internal electrode 33 serves as both an electrode located on the lowermost layer of the first variable capacitance unit 40 and an electrode located on the lowermost layer of the second variable capacitance unit 41, thereby providing internal connection in replacement of the connection between the fourth external terminal 23 and the eighth external terminal 27 by using external wiring in the variable capacitance device 1 illustrated in
The first to the third internal electrode 30 to 32 and the fifth to the seventh internal electrode 34 to 36 are the same as those illustrated in
With the above configuration, as illustrated in
As illustrated in an equivalent circuit of
In the variable capacitance device according to the second embodiment, the variable capacitance units may be laminated in the z direction to form a variable capacitance block including the variable capacitance units connected in parallel.
For example, as illustrated in
The first variable capacitance unit 40 includes the first to the fourth internal electrode 30 to 33 which are laminated via the dielectric layers 3. The second variable capacitance unit 41 includes the fourth to the first internal electrode 33 to 30 which are laminated via the dielectric layers 3. Thus, in the first and the second variable capacitance unit 40 and 41, the internal electrodes are laminated in opposite orders. The first to the third internal electrode 30 to 33 have the same shapes as those illustrated in
The first to the fourth internal electrode 30 to 33 respectively include the first to the fourth connection electrode 30b to 33b, and the first connection electrode 30b of the first variable capacitance unit 40 is electrically connected to the first connection electrode 30b of the second variable capacitance unit 41 by the first external terminal 20.
Similarly, the second to the fourth connection electrode 31b to 33b of the first variable capacitance unit 40 are electrically connected to the second to the fourth connection electrode 31b to 33b of the second variable capacitance unit 41 by the second to the fourth external terminal 21 to 23, respectively.
Thus, the first and the second variable capacitance unit 40 and 41 included in the first variable capacitance block 50 are connected in parallel.
The third variable capacitance unit 42 includes the fifth to the seventh internal electrode 34 to 36 which are laminated via the dielectric layers 3 and also includes the laminated fourth internal electrode 33. The fourth variable capacitance unit 43 includes the seventh to the fifth internal electrode 36 to 34 which are laminated via the dielectric layers 3 and also includes the laminated fourth internal electrode 33. Thus, in the third and the fourth variable capacitance unit 42 and 43, the internal electrodes are laminated in opposite orders. The fifth to the eighth internal electrode 34 to 37 have the same shapes as those illustrated in
The order of lamination of the first to the fourth internal electrodes 30 to 33 and the fifth to the seventh internal electrodes is not limited to the example illustrated in
As indicated by arrows in each of
Furthermore, as illustrated in
In a variable capacitance device 1f illustrated in
In a variable capacitance device 1g illustrated in
Furthermore, as illustrated in
Moreover, as illustrated in
As illustrated in
Furthermore, external terminals may be arranged on all the four sides of the variable capacitance device body 2.
For example, as illustrated in
In each of the first and the second embodiment, the variable capacitance device includes two variable capacitance blocks (or variable capacitance units) arranged on the x-y plane. The number of variable capacitance blocks to be arranged is not limited to two and may be three or more.
As illustrated in
The first variable capacitance unit 40 includes the first internal electrode 30, the second internal electrode 31, the third internal electrode 32, and the fourth internal electrode 33 which are laminated via the dielectric layers 3.
The second variable capacitance unit 41 includes the fifth internal electrode 34, the sixth internal electrode 35, the seventh internal electrode 36, and the eighth internal electrode 37 which are laminated via the dielectric layers 3.
The third variable capacitance unit 42 includes the ninth internal electrode 38, the tenth internal electrode 39, the eleventh internal electrode 70, and the twelfth internal electrode 71 which are laminated via the dielectric layers 3.
Similarly to the first and the second embodiment, the first internal electrode 30, the fifth internal electrode 34, and the ninth internal electrode 38 are formed on the same dielectric sheet (
Additionally, an additional variable capacitance unit (or variable capacitance block) may be added to provide four, five, or more of these.
As the number of variable capacitance units is increased on the x-y plane, an aspect ratio of the variable capacitance device body 2 on the x-y plane is excessively increased, which often leads to variation in internal residual stresses after sintering of the dielectrics. To address this, the variable capacitance units may be arranged extendedly not in the y direction but also in the x direction.
As illustrated in
In more detail, a variable capacitance device 1p is divided into four portions by lines extending in the x direction and in the y direction and intersecting in the middle of the variable capacitance device body 2. For convenience, an upper left portion is defined as a region (i), an upper right portion is defined as a region (ii), a lower left portion is defined as a region (iii), and a lower right portion is defined as a region (iv). In each region, variable capacitance units are arranged. The variable capacitance units arranged in each unit includes the external terminals on the corresponding side extending along the x direction. In detail, a variable capacitance unit (i) arranged in the region (i) includes, from left, the second external terminal 21, the fourth external terminal 23, the first external terminal 20, and the third external terminal 24, and similarly, a variable capacitance unit (ii) arranged in the region (ii) includes, from left, the sixth external terminal 25, the eighth external terminal 27, the fifth external terminal 24, and the seventh external terminal 26. On the opposing long side, two variable capacitance units (iii) and (iv) are similarly arranged, with the sixth, the eighth, the fifth, the seventh, the second, the fourth, the first, and the third external terminal being arranged in the stated order from left.
In more detail, as illustrated in
In the above third embodiment also, of course, additional variable capacitance units may be laminated in the lamination direction to form variable capacitance blocks, and adjacent internal electrodes having an equal potential may be unified.
<Exemplary Configuration of Contactless Communication Device>
The variable capacitance device 1 according to the embodiments of the present disclosure may be used as resonant capacitors which, together with a resonant coil, configures a resonant circuit. Thus configured resonant circuit may be used in a contactless communication device 140 for contactless communication with another contactless communication device. The contactless communication device 140 is, for example, a reader/writer included in a contactless communication system. The other contactless communication device is, for example, a contactless communication module according to Near Field Communication (NFC) or the like that is embedded in a mobile phone.
As illustrated in
Through the primary antenna unit 120a, the contactless communication device 140 transmits a signal to the contactless communication module including a secondary antenna unit 160. The contactless communication module, which receives the signal by the secondary antenna unit 160, includes a demodulating unit 164 configured to demodulate the received signal, a system control unit 161 configured to control operation of the contactless communication module by using the demodulated signal, and a reception control unit 165 configured to control the condition of reception by regulating parameters of the resonant capacitors and the antenna coil included in the secondary antenna unit 160 based on the received signal. The contactless communication module includes a rectifying unit 166 configured to rectify the signal received by the secondary antenna unit 160 and thus, supplies power to each unit through a constant voltage unit 167 by using the rectified voltage. When the contactless communication module is a portable terminal device, such as a mobile phone, that includes a power source (battery 169), power may be supplied to each unit from the battery 169 and also from an external power source 168, such as an AC adaptor.
A transmission/reception control unit 122 controls direct current bias voltages of the capacitors CS1, CP1, CS2, and CP2 of the variable capacitance circuit 11A, thereby setting capacitances thereof to appropriate capacitance values and regulating the resonant frequency together with the resonant coil 112 (Lant).
<Operation of Contactless Communication Device>
Next, a description is given of operation of the contactless communication device 140 including the primary antenna unit 120a using the resonant circuit including the variable capacitance circuit 11.
The contactless communication device 140 performs impedance matching with the primary antenna unit 120a based on a carrier signal that the transmission signal unit 25 transmits, and also regulates the resonant frequency of the resonant circuit in accordance with the condition of reception of the receiver, i. e., the contactless communication module. The modulating unit 124 may use modulation formats and encoding formats, such as Manchester encoding format and an Amplitude Shift Keying (ASK) modulation format, that are typically employed in reader/writers. The carrier frequency is typically 13.56 MHz.
The transmission/reception control unit 122 controls a variable voltage Vc of the primary antenna unit 120a to achieve the impedance matching by monitoring the transmission voltage and the transmission current of the transmitted carrier signal, for impedance regulation.
The signal transmitted from the contactless communication device 140 is received by the secondary antenna unit 160, and the received signal is then demodulated by the demodulating unit 164. The contents of the demodulated signal are determined by the system control unit 161, and the system control unit 161 generates a response signal based on a determination result. Additionally, the reception control unit 165 may also regulate the resonant frequency to optimize the condition of reception by regulating the resonant parameters or the like of the secondary antenna unit 160 based on the amplitude, the voltage phase, and the current phase of the received signal.
The contactless communication module modulates the response signal by the modulating unit 163 and transmits the modulated response signal to the contactless communication device 140 from the secondary antenna unit 160. The contactless communication device 140 receives the response signal by the primary antenna unit 120a and demodulates the received signal by the demodulating unit 123. Based on the demodulated contents, the contactless communication device 140 performs necessary processing by the system control unit 121.
The resonant circuit 120 using the variable capacitance circuit 11 according to the present disclosure may be incorporated into a contactless charging device (power transmitter) 180 configured to contactlessly charge a secondary battery used in a portable terminal such as a mobile phone. Various contactless charging methods such as an electromagnetic induction method and magnetic resonance may be adopted.
The contactless charging device 180 has substantially the same configuration as the aforementioned contactless communication device 140. The power-receiving device also has substantially the same configuration as the aforementioned contactless communication module. Accordingly, the same reference numerals are used to denote the blocks having the same functions as in the contactless communication device 140 and the contactless communication module illustrated in
The contactless charging device 180 performs impedance matching with the primary antenna unit 120a based on a carrier signal that the transmission signal unit 125 transmits, and also regulates the resonant frequency of the resonant circuit in accordance with the condition of reception of the receiver, i. e., the contactless communication module.
The transmission/reception control unit 122 controls a variable voltage Vc of the primary antenna unit 120a to achieve the impedance matching by monitoring the transmission voltage and the transmission current of the transmitted carrier signal, for impedance regulation.
The power-receiving device receives the signal by the secondary antenna unit 160 and rectifies the received signal by the rectifying unit 166. The rectified direct current voltage charges the battery 169 under control of a charging control unit 170. Even when no signal is received by the secondary antenna unit 160, the battery 169 may be charged by driving the charging control unit 170 with use of an external power source 168, such as an AC adaptor.
The signal transmitted from the contactless communication device 140 is received by the secondary antenna unit 160, and the received signal is then demodulated by the demodulating unit 164. The contents of the demodulated signal are determined by the system control unit 161, and the system control unit 161 generates a response signal based on a determination result. Additionally, the reception control unit 165 may also regulate the resonant frequency to optimize the condition of reception by regulating the resonant parameters or the like of the secondary antenna unit 160 based on the amplitude, the voltage phase, and the current phase of the received signal.
1, 1a to 1p variable capacitance device
2 variable capacitance device body
3 dielectric layer
4 upper dielectric layer
5 lower dielectric layer
20 to 27 first to eighth external terminal
30 to 37 first to eighth internal electrode
30
a to 37a first to eighth electrode body
30
b to 37b first to eighth connection electrode
40 to 45 first to sixth variable capacitance unit
50 to 51 first to second variable capacitance block
120
a primary antenna unit
121 system control unit
122 transmission/reception control unit
123 demodulating unit
124 modulating unit
125 transmission signal unit
140 contactless communication device
160 secondary antenna unit
161 system control unit
163 demodulating unit
164 modulating unit
165 reception control unit
166 rectifying unit
167 constant voltage unit
168 external power source
169 battery
170 charging control unit
180 contactless charging device
Number | Date | Country | Kind |
---|---|---|---|
2013-038749 | Feb 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2014/053598 | 2/17/2014 | WO | 00 |