The present disclosure relates generally to capacitors in semiconductor devices and integrated circuit (IC) chips. More particularly, the present disclosure relates to a metal-dielectric-metal capacitor having floating metal layers and an interconnect level that is devoid of any metal layers.
Rapid advances in electronics technologies and semiconductor fabrication processes, driven by immense customer demand, have resulted in the worldwide adoption of electronic devices. At the same time, fabrication processes continue to achieve smaller dimensions. One of the fundamental circuit components of an electronic device is the capacitor. Improvements in capacitor fabrication techniques can allow the creation of capacitors with accurate and consistent capacitance values as the fabrication dimensions continue to shrink. One approach has been to stack multiple discrete capacitors on a printed circuit board or integrated circuit package. However, this approach can result in poor overall capacitor characteristics, a larger circuit footprint, and wasted board space between the capacitors due to finite spacing rules for discrete capacitors.
In an aspect of the present disclosure, there is provided a capacitor having a first interconnect level above a substrate, a first plurality of metal layers in the first interconnect level, a second interconnect level above the first interconnect level, a second plurality of metal layers in the second interconnect level, in which the metal layers in the second plurality of metal layers are electrically floating, a third interconnect level above the second interconnect level, the third interconnect level is devoid of any metal layers, a fourth interconnect level above the third interconnect level, and a third plurality of metal layers in the fourth interconnect level.
In another aspect of the present disclosure, there is provided a capacitor having a first interconnect level above a substrate, a first plurality of metal layers in the first interconnect level, a second interconnect level above the first interconnect level, a second plurality of metal layers in the second interconnect level, the second plurality of metal layers includes a first position metal layer and a last position metal layer, in which the metal layers in the second plurality of metal layers are not connected to a voltage source or a current source, a third interconnect level above the second interconnect level, the third interconnect level includes a metal-less region that is devoid of any metal layers, the metal-less region has peripheral sides bounded by at least a vertical plane taken from a distal top edge of the first position metal layer in the second plurality of metal layers and a vertical plane taken from a distal top edge of the last position metal layer in the second plurality of metal layers, a fourth interconnect level above the third interconnect level, and a third plurality of metal layers in the fourth interconnect level.
In yet another aspect of the present disclosure, there is provided a capacitor having a first interconnect level above a substrate, a first plurality of metal layers in the first interconnect level, a second interconnect level above the first interconnect level, a second plurality of metal layers in the second interconnect level, in which the metal layers in the second plurality of metal layers are electrically floating, a third interconnect level above the second interconnect level, and a third plurality of metal layers in the third interconnect level.
The present disclosure may be understood by reference to the following description taken in conjunction with the accompanying drawings.
For simplicity and clarity of illustration, the drawings illustrate the general manner of construction, and certain descriptions and details of features and techniques may be omitted to avoid unnecessarily obscuring the discussion of the described embodiments of the present disclosure. Additionally, elements in the drawings are not necessarily drawn to scale. For example, the dimensions of some of the elements in the drawings may be exaggerated relative to other elements to help improve understanding of embodiments of the present disclosure. The same reference numerals in different drawings denote the same elements, while similar reference numerals may, but do not necessarily, denote similar elements.
Various illustrative embodiments of the present disclosure are described below. The embodiments disclosed herein are exemplary and not intended to be exhaustive or limiting to the present disclosure.
Referring to
The interconnect levels 122, 132, 142, 152 may also include dielectric layers 128, 138, 148, 158, respectively. The dielectric layers 128, 138, 148, 158 may include, but are not limited to, silicon dioxide, tetraethyl orthosilicate (TEOS), or a material having a chemical composition of SiCxOyHz, wherein x, y, and z are in stoichiometric ratio. The metal layers 124a, 124b, 124c, 124d, 134a, 134b, 134c, 134d, 154a, 154b, 154c, 154d in the respective interconnect levels 122, 132, 142, 152 may include a metal, such as tantalum (Ta), tungsten (W), ruthenium (Ru), cobalt (Co), copper (Cu), titanium (Ti), nickel (Ni), platinum (Pt), aluminum (Al), or an alloy thereof. Other suitable types of metal, alloys, or conductive materials may also be useful. The metal layers 124a, 124b, 124c, 124d, 134a, 134b, 134c, 134d, 154a, 154b, 154c, 154d may be formed using a damascene process (e.g., a single damascene or a dual damascene). Other techniques, such as reactive ion etch (RIE) may also be employed to form the metal layers 124a, 124b, 124c, 124d, 134a, 134b, 134c, 134d, 154a, 154b, 154c, 154d.
The interconnect levels 122, 132, 142, 152 may refer to the interlayer dielectric levels formed by a BEOL processing of an integrated circuit (IC) chip. The semiconductor device 100 may include numerous interconnect levels. For example, an “n” number of interconnect levels may be formed in the semiconductor device. As shown in
Dielectric liners may be vertically interdigitated with the interconnect levels 122, 132, 142, 152 and the dielectric region 112. For example, a first dielectric liner 120 may be formed vertically between the first interconnect level 122 and the dielectric region 112, a second dielectric liner 130 may be formed vertically between the second interconnect level 132 and the first interconnect 122, a third dielectric liner 140 may be formed vertically between the third interconnect level 142 and the second interconnect level 132, and a fourth dielectric liner 150 may be formed vertically between the fourth interconnect level 152 and the third interconnect level 142. The dielectric liners 120, 130, 140, 150 may include, but are not limited to, silicon dioxide (SiO2), silicon oxynitride (SiON), silicon nitride (SiN), Nitrogen doped silicon carbide (SiCN), SiCxHz, or SiNwCxHz, wherein each of w, x, y, and z independently has a value greater than 0 and less than 0.75.
The first plurality of metal layers 124a, 124b, 124c, 124d and the third plurality of metal layers 154a, 154b, 154c, 154d may include alternating metal layers of different polarity. For example, the first plurality of metal layers 124a, 124b, 124c, 124d may include a first set of metal layers 124a, 124c and a second set of metal layers 124b, 124d, in which the first set of metal layers 124a, 124c may be of an opposite polarity to the second set of metal layers 124b, 124d. The first set of metal layers 124a, 124c may be interdigitated with the second set of metal layers 124b, 124d. The third plurality of metal layers 154a, 154b, 154c, 154d may include a third set of metal layers 154b, 154d and a fourth set of metal layers 154a, 154c, in which the third set of metal layers 154b, 154d may be of an opposite polarity to the fourth set of metal layers 154a, 154c. The third set of metal layers 154b, 154d may be interdigitated with the fourth set of metal layers 154a, 154c.
Referring briefly to
The metal layers in the second plurality of metal layers 134a, 134b, 134c, 134d may be electrically floating. In other words, the metal layers 134a, 134b, 134c, 134d may not be connected to a voltage source or a current source. The metal layers 134a, 134b, 134c, 134d may also not have any polarity (i.e., a positive or negative charge). For example, as shown in
Referring to
In respective vertical columns of metal layers, each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d may have an opposite polarity to each metal layer in the third plurality of metal layers 154a, 154b, 154c, 154d. Each metal layer in the second plurality of metal layers (being an electrically floating metal layer) may be aligned vertically between each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d and each metal layer in the third plurality of metal layers 154a, 154b, 154c, 154d in the respective vertical column of metal layers. For example, as shown in
The metal layers in the respective first, second, and third pluralities of metal layers may be arranged parallel to each other. As shown in the accompanying drawings, each of the metal layers in the respective first, second, and third pluralities of metal layers may have a longitudinal length parallel to the X axis. The metal layers in the respective first, second, and third pluralities of metal layers may be arranged along a direction parallel to the Z axis or perpendicular to their longitudinal lengths. Each of the first, second, and third pluralities of metal layers may be arranged to include at least a first position metal layer and a last position metal layer. For example, in the first interconnect level 122, the first plurality of metal layers 124a, 124b, 124c, 124d may include a first position metal layer 124a, intermediate position metal layers 124b, 124c, and a last position metal layer 124d. The first plurality of metal layers 124a, 124b, 124c, 124d may be arranged along a direction parallel to the Z axis. In the second interconnect level 132, the second plurality of metal layers 134a, 134b, 134c, 134d may include a first position metal layer 134a, intermediate position metal layers 134b, 134c, and a last position metal layer 134d. The second plurality of metal layers 134a, 134b, 134c, 134d may be arranged along a direction parallel to the Z axis. In the fourth interconnect level 152, the third plurality of metal layers 154a, 154b, 154c, 154d may include a first position metal layer 154a, intermediate position metal layers 154b, 154c, and a last position metal layer 154d. The third plurality of metal layers 154a, 154b, 154c, 154d may be arranged along a direction parallel to the Z axis.
As shown in
The metal layers in the second plurality of metal layers 134a, 134b, 134c, 134d may have a top surface 135t, a bottom surface 135b, and side surfaces 135s. The first position metal layer 134a may have side surfaces 134ad, 134ap and the last position metal layer 134d may have side surfaces 134dd, 134dp. The side surface 134ad of the first position metal layer 134a be referred to as a distal side surface 134ad and the side surface 134ap of the first position metal layer 134a may be referred to as a proximal side surface 134ap. The side surface 134dd of the last position metal layer 134d may be referred to as a distal side surface 134dd and the side surface 134dp of the last position metal layer 134d may be referred to as a proximal side surface 134dp. The distal side surface 134ad, 134dd and the proximal side surface 134ap, 134dp of the respective first position metal layer 134a and last position metal layer 134d in the second plurality of metal layers 134a, 134b, 134c, 134d are defined similarly as the distal side surface 124ad, 124dd and the proximal side surface 124ap, 124dp of the respective first position metal layer 124a and last position metal layer 124d in the first plurality of metal layers 124a, 124b, 124c, 124d. The distal side surface 134ad of the first position metal layer 134a may meet the top surface 135t of the first position metal layer 134a to form a distal top edge 134ax of the first position metal layer 134a. The distal side surface 134dd of the last position metal layer 134d may meet the top surface 135t of the last position metal layer 134d to form a distal top edge 134dx of the last position metal layer 134d.
The metal layers in the third plurality of metal layers 154a, 154b, 154c, 154d may have a top surface 155t, a bottom surface 155b, and side surfaces 155s. The first position metal layer 154a may have side surfaces 154ad, 154ap and the last position metal layer 154d may have side surfaces 154dd, 154dp. The side surface 154ad of the first position metal layer 154a be referred to as a distal side surface 154ad and the side surface 154ap of the first position metal layer 154a may be referred to as a proximal side surface 154ap. The side surface 154dd of the last position metal layer 154d may be referred to as a distal side surface 154dd and the side surface 154dp of the last position metal layer 154d may be referred to as a proximal side surface 154dp. The distal side surface 154ad, 154dd and the proximal side surface 154ap, 154dp of the respective first position metal layer 154a and last position metal layer 154d in the third plurality of metal layers 154a, 154b, 154c, 154d are defined similarly as the distal side surface 124ad, 124dd and the proximal side surface 124ap, 124dp of the respective first position metal layer 124a and last position metal layer 124d in the first plurality of metal layers 124a, 124b, 124c, 124d. The distal side surface 154ad of the first position metal layer 154a may meet the top surface 155t of the first position metal layer 154a to form a distal top edge 154ax of the first position metal layer 154a. The distal side surface 154dd of the last position metal layer 154d may meet the top surface 155t of the last position metal layer 154d to form a distal top edge 154dx of the last position metal layer 154d.
In each of the first, second, and third pluralities of metal layers, a horizontal displacement may be defined between a vertical plane taken from the respective distal top edge of the first position metal layer and a vertical plane taken from the respective distal top edge of the last position metal layer. For example, as shown in
The vertical planes 166, 168, 170, 172, 174, 176 may be parallel to the XY plane. In some embodiments, the vertical plane 166 taken from the distal top edge 124ax of the first position metal layer 124a in the first interconnect level 122, the vertical plane 170 taken from the distal top edge 134ax of the first position metal layer 134a in the second interconnect level 132, and the vertical plane 174 taken from the distal top edge 154ax of the first position metal layer 154a in the fourth interconnect level 152 may be aligned along a same plane. The vertical plane 168 taken from the distal top edge 124dx of the last position metal layer 124d in the first interconnect level 122, the vertical plane 172 taken from the distal top edge 134dx of the last position metal layer 134d in the second interconnect level 132, and the vertical plane 176 taken from the distal top edge 154dx of the last position metal layer 154d in the fourth interconnect level 152 may be aligned along a same plane.
As shown in
Advantageously, by configuring the third interconnect level 142 to have no metal layers and arranging the third interconnect level 142 vertically between the second plurality of electrically floating metal layers 134a, 134b, 134c, 134d and the third plurality of metal layers 154a, 154b, 154c, 154d (being connected to an anode 104 and a cathode 106), it is found that a higher capacitance density of the capacitor can be achieved while also ensuring the reduction of the footprint of the capacitor.
As shown in
Each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d may have a first height dimension 155H, which may be defined as a vertical distance between the top surface 125t and the bottom surface 125b of each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d. Each metal layer in the second plurality of metal layers 134a, 134b, 134c, 134d may have a second height dimension 135H, which may be defined as a vertical distance between the top surface 135t and the bottom surface 135b of each metal layer in the second plurality of metal layers 134a, 134b, 134c, 134d. Each metal layer in the third plurality of metal layers 154a, 154b, 154c, 154d may have a third height dimension 155H, which may be defined as a vertical distance between the top surface 155t and the bottom surface 155b of each metal layer in the third plurality of metal layers 154a, 154b, 154c, 154d. The third height dimension 155H may be larger than the first height dimension 125H and the second height dimension 135H. The second height dimension 135H may be the same as the first height dimension 125H.
Each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d may have a width 125W, which may be defined as a lateral distance between side surfaces 155s of each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d. The metal layers 124a, 124b, 124c, 124d in the first plurality of metal layers may have the same width 125W. Each metal layer in the second plurality of metal layers 134a, 134b, 134c, 134d may have a width 135W, which may be defined as a lateral distance between side surfaces 135s of each metal layer in the second plurality of metal layers 134a, 134b, 134c, 134d. The metal layers 134a, 134b, 134c, 134d in the second plurality of metal layers may have the same width 135W. Each metal layer in the third plurality of metal layers 154a, 154b, 154c, 154d may have a width 155W, which may be defined as a lateral distance between the side surfaces 155s of each metal layer in the third plurality of metal layers 154a, 154b, 154c, 154d. The metal layers 154a, 154b, 154c, 154d in the third plurality of metal layers may have the same width 155W. In an embodiment, within each respective column of metal layers, the widths 125W, 135W, 155W of the metal layers may be the same.
Each of the first, second, and third pluralities of metal layers may be arranged to have a pitch, which may be defined as a lateral spacing between centers of two immediately adjacent metal layers (i.e., no intervening metal layers in-between). For example, the first plurality of metal layers 124a, 124b, 124c, 124d may have a pitch 126S, the second plurality of metal layers 134a, 134b, 134c, 134d may have a pitch 136S, and the third plurality of metal layers 154a, 154b, 154c, 154d may have a pitch 156S. The first, second, and third pluralities of metal layers may have a uniform pitch, respectively. In an embodiment, the first plurality of metal layers 124a, 124b, 124c, 124d, the second plurality of metal layers 134a, 134b, 134c, 134d, and the third plurality of metal layers 154a, 154b, 154c, 154d may have the same pitch.
Each of the first, second, and third pluralities of metal layers may be arranged to have a metal layer spacing, which may be defined as a lateral spacing between opposing side surfaces of two immediately adjacent metal layers (i.e., no intervening metal layers in-between), in which the lateral spacing is taken along the top surface of the respective two immediately adjacent metal layers. For example, the first plurality of metal layers 124a, 124b, 124c, 124d may have a metal layer spacing 127D, the second plurality of metal layers 134a, 134b, 134c, 134d may have a metal layer spacing 137D, and the third plurality of metal layers 154a, 154b, 154c, 154d may have a metal layer spacing 157D. The first, second, and third pluralities of metal layers may have a uniform metal layer spacing, respectively. In some embodiments, the first plurality of metal layers 124a, 124b, 124c, 124d, the second plurality of metal layers 134a, 134b, 134c, 134d, and the third plurality of metal layers 154a, 154b, 154c, 154d may have the same metal layer spacing.
In an embodiment, the metal layer spacing 127D in the first plurality of metal layers 124a, 124b, 124c, 124d may be approximately equal to a sum of the vertical displacement 162D between the bottom surface 155b of each metal layer in the third plurality of metal layers 154a, 154b, 154c, 154d and the top surface 135t of each metal layer in the second plurality of metal layers 134a, 134b, 134c, 134d and the vertical displacement 160D between the bottom surface 135b of each metal layer in the second plurality of metal layers 134a, 134b, 134c, 134d and the top surface 125t of each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d.
With reference to
Similar to the example described in
Each metal layer in the third plurality of metal layers 143a, 143b, 143c, 143d, each metal layer in the second plurality of metal layers 134a, 134b, 134c, 134d, and each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d may be aligned along a vertical direction to provide a vertical column of metal layers. For example, as shown in
In respective vertical columns of metal layers, each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d may have an opposite polarity to each metal layer in the third plurality of metal layers 143a, 143b, 143c, 143d. Each metal layer in the second plurality of metal layers (being an electrically floating metal layer) may be aligned vertically between each metal layer in the first plurality of metal layers 124a, 124b, 124c, 124d and each metal layer in the third plurality of metal layers 143a, 143b, 143c, 143d in the respective vertical column of metal layers. For example, as shown in
Throughout this disclosure, it is to be understood that if a method is described herein as involving a series of steps, the order of such steps as presented herein is not necessarily the only order in which such steps may be performed, and certain of the stated steps may possibly be omitted and/or certain other steps not described herein may possibly be added to the method. Furthermore, the terms “comprise”, “include”, “have”, and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or device that comprises a list of elements is not necessarily limited to those elements, but may include other elements not expressly listed or inherent to such process, method, article, or device. Occurrences of the phrase “in an embodiment” herein do not necessarily all refer to the same embodiment.
The descriptions of the various embodiments of the present disclosure have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to best explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description. Additionally, the various tasks and processes described herein may be incorporated into a more comprehensive procedure or process having additional functionality not described in detail herein.
References herein to terms modified by language of approximation, such as “about”, “approximately”, and “substantially”, are not to be limited to the precise value specified. The language of approximation may correspond to the precision of an instrument used to measure the value and, unless otherwise dependent on the precision of the instrument, may indicate +/−10% of the stated value(s).
As will be readily apparent to those skilled in the art upon a complete reading of the present application, the disclosed structures in semiconductor devices and the methods of forming the structures in the semiconductor devices may be employed in manufacturing a variety of different integrated circuit products, including, but not limited to, logic devices, memory devices, radio frequency applications, high power applications, etc.