Information
-
Patent Grant
-
6491288
-
Patent Number
6,491,288
-
Date Filed
Thursday, March 29, 200124 years ago
-
Date Issued
Tuesday, December 10, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Reising, Ethington, Barnes, Kisselle, Learman & McCulloch, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 261 71
- 261 DIG 38
- 261 DIG 84
- 261 DIG 39
- 137 382
- 137 3825
-
International Classifications
-
Abstract
A carburetor fuel mixture adjustment assembly has a threadable holder which suppresses rotation of a needle valve body disposed within an elongated receptacle defined within a carburetor body. The threadable holder is rigidly engaged within a threading chamber of the receptacle. During assembly, the needle valve body is extended through a bore of the holder as a threading portion of the valve body rotateable cuts an interior threading groove into the threadable holder. The threadable holder is held rigidly within the threading chamber by the carburetor body. A sealing holder is disposed within the receptacle axially inward of the threadable holder and is prevented from rotating within the receptacle by the threadable holder. A stem holder portion of the sealing holder assures a needle portion of the needle valve assembly remains concentrically disposed within an outlet orifice of a fuel chamber of the receptacle. A shank holder portion of the sealing holder engages radially between a shank chamber wall of the carburetor, which axially defines a shank chamber of the receptacle, and the shank portion of the needle valve body disposed concentrically to and axially inward of the threading portion. Engagement of the shank holder portion prevents air from entering through the receptacle and into the sub-atmospheric fuel chamber, thereby assuring stable fuel flow through a fuel passage intersected by the fuel chamber and stable engine operation.
Description
REFERENCE TO RELATED APPLICATION
Applicants claim priority of Japanese patent application, Ser. No. 2000-093638, filed Mar. 30, 2000.
FIELD OF THE INVENTION
This invention relates to a carburetor fuel mixture adjustment assembly, and more particularly to a carburetor fuel mixture adjustment needle valve assembly for an internal combustion engine.
BACKGROUND OF THE INVENTION
It is known for a conventional fuel mixture adjustment assembly
70
as shown in
FIG. 6
, to include a cylindrical needle valve body
50
disposed rotateably within an elongated cylindrical needle valve receptacle
46
in a carburetor body
61
to adjust fuel flow. The fuel flows through a fuel passage
42
from a fuel metering chamber, not shown, and into a fuel-and-air mixing passage
41
via a fuel jet. The fuel passage
42
is intersected by the receptacle
46
at an inner distal end or fuel chamber
44
. Rotation of the needle valve body
50
causes a stem portion
50
having a needle tip
51
of the needle valve body
50
to axially advance into, or retract out of, a fuel chamber
44
of the receptacle
46
. Fuel flows traversely into chamber
44
from an inlet orifice, not shown, which communicates through the cylindrical wall of chamber
44
, and flows out of an outlet passage or orifice
43
aligned concentrically to and communicating axially inward of the fuel chamber
44
. The needle tip
51
projects concentrically into the outlet orifice
43
thereby obstructing fuel flow. The stem portion
52
is spaced or separated radially inward from the wall of the fuel chamber
44
thereby permitting fuel flow between the inlet and outlet orifices.
Axial advancement and retraction of the needle tip
51
within the outlet orifice
43
respectively decreases and increases the amount of fuel that can flow through the orifice
43
by decreasing and increasing the cross-sectional area of the valve restriction through at the orifice
43
. An exteriorly threading portion
57
of the needle valve body
50
disposed concentrically to and axially outward from the stem portion
52
is directly threaded to a cylindrical wall
58
of the carburetor body
61
exposed within the receptacle
46
. The needle valve body
50
is rotated by using a tool such as a screwdriver to engage a screw head
58
of the valve body
50
that protrudes from the carburetor body
61
. In some such assemblies
70
, to prevent inadvertent or uncommanded rotation of the needle valve body
50
within the needle valve receptacle
46
, a tamper-resistant adjustment needle limiter cap is placed over the screw head
50
and is secured to or braced against an adjacent structure, not shown.
Fuel mixture adjustment assemblies
70
of this type include enough clearance between the respective threading portions
57
of the needle valve body
50
and the needle valve receptacle
46
to allow for lateral movement of the needle tip
51
within the outlet orifice
43
when force is applied to the head
58
of the needle valve body
50
. This lateral movement can change the size of the orifice
43
enough to result in fuel flow rate changes of up to twenty percent from an optimum fuel flow rate determined by the manufacturer. Fuel flow rate changes caused by needle “slop”
0
result in excessively rich or lean fuel mixtures that undesirably increase exhaust emissions. Therefore, it is desirable to reduce fuel flow fluctuations through the needle valve assembly and the resulting increase in exhaust emissions by limiting needle slop.
Suppressing unintentional rotation of the needle valve body
50
(possibly from engine vibration) which would result in inadvertent alteration of the fuel mixture is a spring
56
disposed concentrically about the needle valve body
50
and compressed axially. A conventional O-ring
54
prevents the leakage of air through the loose fitted threads within the receptacle
46
and into the sub-atmospheric pressure fuel chamber
46
thereby preventing unstable engine operation. The O-ring
54
seals against a conical annular surface
45
of the carburetor body
61
and a shank portion
53
engaged concentrically between the stem portion
52
and the threading portion
57
of the needle valve body
50
. Since the diameter of the shank portion
53
is less than the diameter of the threading portion
57
the shank portion
53
has an axial inward facing annular surface. The spring
56
is compressed axially between the O-ring
54
and the shank portion
53
or annular surface. The axial forces produced by the compressed spring
56
suppress rotation of the needle valve body
50
and assures that the O-ring
54
remains seated sealably between the carburetor body
61
and the shank portion
53
of the needle valve body
50
. Unfortunately, the O-ring and spring are two additional parts which are costly to manufacture and assemble in the carburetor.
SUMMARY OF THE INVENTION
A carburetor fuel mixture adjustment assembly has a threadable holder which suppresses uncommanded rotation of a needle valve body disposed threadably through the threadable holder within an elongated receptacle extending into a carburetor body. A needle portion of the needle valve body advances and retracts into and out of a fuel passage, which feeds fuel to a fuel-and-air mixing passage within the carburetor, via rotation of the needle valve body to respectively decrease and increase fuel flow through the fuel passage. Preferably, a sealing holder disposed within the receptacle has a stem holder portion and a shank holder portion. The stem holder portion holds a stem portion and thereby assures that a needle portion of the needle valve body remains concentrically disposed within an outlet orifice of a fuel chamber of the receptacle which intersects the fuel passage. The shank holder portion disposed within a sealing chamber of the receptacle provides a seal radially between the needle valve body and a sealing chamber wall of the carburetor body preventing air ingress to the sub-atmospheric fuel chamber.
The threadable holder is prevented from rotating within the receptacle via engagement of a clockwise rotational stop surface and a counterclockwise rotational stop surface of the carburetor body with respective clockwise facing surface and counterclockwise facing surface of the threadable holder. The threadable holder prevents rotation of the sealing holder within the receptacle by engagement of a first rotational stop of the shank holder portion with the clockwise facing surface of the threadable holder and engagment of a second rotational stop of the shank holder portion with the counterclockwise facing surface of the threadable holder. The threadable holder is made of a softer material than the needle valve body so that the threading portion of the needle valve body is capable of tapping or forming thread grooves into the rigidly held threadable holder as the needle valve body is screwed into the receptacle.
Preferably, the threadable holder is tightly fitted within a threading chamber of the receptacle. The bottom of the threading chamber is defined by an axial inner shelf and an axial outer shelf which both face outward with respect to the carburetor body. The ends of the inner and outer shelves are interconnected about a centerline of the receptacle by the clockwise and counter clockwise rotational stop surfaces of the carburetor body. Extended axially inward from the inner perimeter of the resultant annular shelf of the threading chamber is a sealing chamber wherein the shank holder portion of the sealing holder is tightly fitted. Inward of the sealing chamber is a fuel chamber. The shank portion of the needle valve body disposed between the needle portion and the threading portion is axially aligned to the sealing chamber and the needle portion is substantially axially aligned to the fuel chamber.
Objects, features and advantages of this invention include the prevention of air ingress into the fuel passage through the receptacle when the fuel chamber is self atmospheric and the prevention of fuel leakage through the receptacle when the fuel chamber is at atmospheric pressure. Furthermore, the needle portion is stabilized or centered concentrically within the fuel chamber. Yet another advantage, is the sealable thread feature between the threadable holder and the threading portion of the needle valve body preventing looseness of the body and uncommanded rotation of the needle valve body which can alter fuel mixture increasing exhaust emissions. The cost of manufacturing is reduced by the elimination of the O-ring and spring utilized for a conventional carburetor fuel mixture adjustment assembly.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other objects, feature and advantages of this invention will be apparent from the following detailed description of the preferred embodiments and best mode, appended claims and accompanied drawings in which:
FIG. 1
is a cross sectional view of a carburetor fuel mixture adjustment assembly according to the present invention;
FIG. 2
is a cross section view of the carburetor fuel mixture adjustment assembly with a high and a low speed needle valve body removed to show detail;
FIG. 3
is a partial planar side view of a carburetor body illustrating a low and a high speed receptacle;
FIG. 4
is a perspective exploded view of a sealing holder and a threadable holder of the carburetor fuel mixture adjustment assembly;
FIG. 5
is an enlarged cross section view of the carburetor fuel mixture adjustment assembly illustrating a needle portion and a shank portion of the needle valve body disposed within a respective outlet orifice and a fuel chamber of the carburetor body;
FIG. 6
is a cross section view of a conventional carburetor fuel mixture adjustment assembly;
FIG. 7
is a perspective exploded view of a second embodiment of the low and high speed threadable holders of the present invention;
FIG. 8
is perspective view of the second embodiment of the carburetor body showing the receptacles which receive the threadable holders of
FIG. 7
; and
FIG. 9
is a third embodiment of the low and high speed sealing and threadable holders of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As shown in
FIGS. 1-3
, integrated into a carburetor body
72
is a fuel mixture adjustment assembly
74
of the present invention. Typically, two such assemblies
74
are positioned within the single carburetor body
72
, one for low speed engine operation and one for high speed engine operation. As shown in
FIG. 1
, a low speed needle valve body
10
is threadably disposed within a receptacle
78
which intersects a fuel passage
76
defined by the carburetor body
72
. Rotation of the needle valve body
10
causes the body to advance or retract within the receptacle
10
thereby obstructing the fuel passage
76
by varying amounts to control fuel flow. A high speed needle valve body
10
a
operates, likewise, within its own receptacle
78
. Body
10
a
is disposed substantially parallel and next to the low speed needle valve body
10
and obstructs an independent fuel passage to control high speed fuel flow. For description simplicity, and since both needle valve bodies are similar, further discussions will be limited to the low speed needle valve body
10
.
Each elongated receptacle
78
extends axially outward with respect to the carburetor body
72
from the fuel passage
76
along a centerline
88
. Intersecting the fuel passage
76
is a cylinder valve chamber or fuel chamber
80
of the receptacle
78
. A needle portion
12
of the needle valve body
10
has a slightly conical shape and concentrically extends into an outlet orifice
82
communicating with the fuel chamber
80
about the centerline
88
. The needle portion
12
projects concentrically inward from a stem portion
13
of the needle valve body
10
which is axially disposed within the fuel chamber
80
of the carburetor body
72
. As shown in
FIG. 5
, the fuel chamber
80
is defined radially by a substantially cylindrical wall
86
having a diameter greater than the needle and stem portions
12
,
13
of the needle valve body
10
. Penetrating the wall
86
is a fuel inlet orifice
84
. Fuel flows into the fuel chamber
80
and out of the chamber
80
by way of the outlet orifice
82
which is adjustably obstructed concentrically by the advancing and retracing needle portion
12
.
A sealing chamber
90
of the receptacle
78
communicates with and is aligned axially outward from the fuel chamber
80
with respect to the carburetor body
72
. The sealing chamber
90
is defined by an annular and substantially conical shelf
92
which extends radially outward from the axially-outer end perimeter of the fuel chamber wall
86
to a substantially cylindrical sealing chamber wall
94
. Communicating concentrically with, and disposed axially outward from, the sealing chamber
90
is a threading chamber
96
of the receptacle
78
. Because the diameter of the sealing chamber
90
is less than the diameter of the threading chamber
96
, the axially outward end or perimeter of the sealing chamber wall
94
is congruent to the inner perimeter or edge of an axially-inward semi annular shelf
98
and an axially-outer semi annular shelf
100
. Shelves
98
,
100
, together form a “stepped” annular surface which extends radially outward from the sealing chamber wall
94
. Both semi annular shelves
98
and
100
lie within respective imaginary planes disposed perpendicular to the centerline
88
. Interconnecting the ends of the semi annular shelves
98
and
100
are respective clockwise and counter clockwise rotational stop surfaces
102
and
104
in the carburetor body
72
. Stop surfaces
102
and
104
extend radially inward from a threading chamber wall
106
to the sealing chamber wall
94
. The threading chamber wall
106
of the carburetor body
72
radially defines the threading chamber
96
and extends axially outward from the semi annular shelves
98
and
100
.
Referring to
FIGS. 1 and 4
, press fitted sealably into the sealing chamber
90
and projecting partially into the fuel chamber
80
, but stopping axially short of the inlet orifice
84
, is a stepped sealing holder
19
. The sealing holder
19
has a stem holder portion
20
which sealably and radially engages between the fuel chamber wall
86
and the cylindrical surface of the stem portion
13
of the needle valve body
10
. The stem holder portion
20
assures that the needle portion
12
remains concentrically disposed within the outlet orifice
82
regardless of lateral forces exerted upon the outer distal end or head portion
16
of the needle valve body
10
, or, rotation of the body
10
.
Sealably conforming to the annular conical surface
92
and the sealing chamber wall
94
is a shank holder portion
21
of the sealing holder
19
. The stem holder portion
20
defines a small diameter bore
108
disposed concentrically about the centerline
88
and communicates axially outward with a larger diameter bore
110
extended through and defined by the shank holder portion
21
of the sealing holder
19
. The stem holder portion
20
of the sealing holder
19
conforms and seals slideably about the stem portion
13
of the needle valve body
10
. Likewise, a shank portion
14
of the needle valve body
10
is concentrically disposed between the stem portion
13
and a threading portion
15
of the needle valve body
10
, and slidably and sealably engages to the shank holder portion
21
of the sealing holder
19
.
The shank holder portion
21
has a semi-annular recessed outward end surface
22
and a semi-annular distal outer end surface
23
. End surfaces
22
and
23
each lie within their own imaginary planes, both planes substantially traverse the centerline
88
. The ends of the end surfaces
22
,
23
are interconnected by a first and second rotational stops
24
,
112
. Preferably, stop
24
, stop
112
and centerline
88
substantially lie within the same imaginary plane. Likewise, the clockwise and counter clockwise rotational stop surfaces
102
and
104
of the carburetor body
72
substantially lie within the same imaginary plane and in assembly are disposed radially outward from respective stops
24
,
112
of the sealing holder
19
.
Rotation of the sealing holder
19
within the receptacle
78
is prevented by a threadable holder
25
which sealably engages the threading chamber wall
106
. The threadable holder
25
has a distal inner end surface
27
which axially engages both the recessed outer end surface
22
of the sealing holder
19
and the semi annular shelf
98
of the carburetor body
72
. Likewise, the threadable holder
25
has a semi annular recessed inner end surface
28
which engages the distal outer end surface
23
of the sealing holder
19
and the semi annular shelf
100
of the carburetor body
72
.
During assembly, the sealing holder
19
is press fitted axially into the receptacle
78
by the threadable holder
25
. When the end surfaces
27
,
28
of the threadable holder
25
engage the semi annular shelf surface
98
,
100
, which define the end or bottom of the threading chamber
96
, the sealing holder
19
is properly positioned and axially aligned within the receptacle
78
. The conical shelf
92
prevents the sealing holder
19
from further moving axially inward into the fuel chamber
80
thereby preventing the stem holder portion
20
of the sealing in holder
19
from inadvertently blocking the inlet orifice
84
of the fuel chamber
80
.
The ends of the distal inner end surface
27
and the recessed inner end surface
28
are interconnected by the axially extending counter clockwise facing surface
26
and the clockwise facing surface
114
. The sealing holder
19
is prevented from rotating within the receptacle
78
by the threadable holder
25
and the threadable holder
25
is prevented from rotating within the receptacle
78
by the obstructing carburetor body
72
. In other words, the counter clockwise facing surface
26
of the threadable holder
25
engages both the counter clockwise rotational stop surface
104
of the carburetor body
72
and the first rotational stop
112
of the sealing holder
19
. The clockwise facing surface
114
of the threadable holder
25
engages both the clockwise rotational stop surface
102
of the carburetor body
72
and the second rotational stop
24
of the sealing holder
19
.
Holding the threadable holder
25
stationary within the receptacle
78
is particularly important since a threading portion of the needle valve body
10
disposed axially between the shank portion
14
and the head portion
16
, threadably engages the threadable holder
25
by cutting threaded grooves
118
into the inner surface of the threadable holder
25
which defines the bore
116
. The needle valve body
10
is therefore preferably made of a material harder than that of the threadable holder
25
. Preferably, the needle body is metallic such as steel, and the threadable holder
25
is a polymer resin. This thread tapping process forms a tight tolerance between the needle valve body
10
and the carburetor body
72
eliminating any wobble or looseness of the needle valve body
10
which could cause air leakage through the fuel chamber
80
and/or inadvertent changes in the cross sectional area of the outlet orifice
82
which could create fuel flow instabilities, rough combustion engine operation, affect fuel to air ratio of mixture, and engine performance and emissions.
Once properly threaded, the threading portion
15
of the needle valve body
10
aligns axially with the bore
116
of the threadable holder
25
; the shank portion
14
aligns axially with the shank holder portion
21
of the sealing holder
19
; and the stem or stem portion
13
of the needle valve body
10
aligns axially and sealably with the stem holder portion
20
of the sealing holder
19
. As described above, the fuel regulating needle valve bodies
10
and
10
a
are not directly engaged to the carburetor body
72
, and the stem portion
13
and the shank portion
14
are supported on the respective small diameter stem holder portion
20
and the larger diameter shank holder portion
21
of the stepped sealing holder
19
. Therefore, the air tightness within the receptacles
78
of the fuel regulating needle valve bodies
10
,
10
a
is maintained, the transfer of vibrations of the engine to the fuel regulating needle valve bodies
10
,
10
a
via the carburetor body
72
is suppressed, and in particular, the uncommanded rotation of the needle portion
12
as a result of engine vibration is suppressed and stability and concentricity thereof is maintained thereby assuring stable fuel flow and a smooth running engine with minimal exhaust emissions.
Referring to
FIGS. 7 and 8
, a second embodiment of the present invention is shown wherein the threadable holder
25
′ of the low speed needle valve assembly
74
′ and the high speed needle valve assembly
75
′ are rigidly and unitarily connected. Because the threadable holders
25
′ are inherently incapable of rotating within their respective receptacles
78
′ the counter and counter clockwise rotational stop surfaces
102
,
104
and the semi annular shelves
98
,
100
of the carburetor body
72
of the first embodiment are no longer required. Essentially, a single planar surface
100
′ provides the inward axial stop when press fitting the compounded threading portion
25
′ into the compounded threaded chamber
96
′ defined by the wall
106
′. Therefore, the boring and machining process of the carburetor body
72
is simplified. However, the sealing ability between the threading chamber wall
106
′ and the threadable holder
25
′ may be degraded due to the increase in sealing area which is not exposed to high compressive radial forces.
FIG. 9
illustrates a third embodiment of a compound holder
120
in which the sealing holders
19
′ of the second embodiment are unitarily attached or molded to the threadable holder
25
′ of the second embodiment. This has the particular advantage of eliminating parts and reducing the cost of manufacturing and of assembly. However, the sealing holders
19
″ are now interrelated and any adverse effects within one receptacle may or can influence the sealing effects of the other receptacle.
While the forms of the invention herein disclosed constitute presently preferred embodiments many others are possible. It is not intended herein to mention all the possible equivalent forms or ramifications of the invention. It is understood that the terms used herein are merely descriptive, rather than limiting, and that various changes may be made without departing from the spirit or scope of the invention.
Claims
- 1. A carburetor fuel mixture adjustment assembly for adjusting the fuel-air ratio of a fuel mixture to be supplied to an internal combustion engine, the assembly comprising:a carburetor body having a clockwise rotational stop surface, a counterclockwise rotational stop surface, a needle valve receptacle and a fuel passage, the receptacle intersecting the fuel passage, the receptacle having a centerline, the clockwise rotational stop surface and the counterclockwise rotational stop surface exposed within the receptacle and extending both axially and radially with respect to the centerline; a needle valve body disposed rotateably within the needle valve receptacle, the needle valve body having a needle portion and an exteriorly threading portion, the needle portion being axially advanceable into the fuel passage and retractable out of the fuel passage by rotation of the needle valve body to respectively decrease and increase fuel flow through the fuel passage; and an elongated threadable holder constructed and arranged to engage rigidly to the carburetor body within the receptacle, the threadable holder having a bore, thread grooves exposed within the bore, a clockwise facing surface and a counterclockwise facing surface, the bore extended axially and centered about the centerline, the clockwise facing surface engaged to the clockwise rotational stop surface of the carburetor body, the counterclockwise facing surface engaged to the counterclockwise rotational stop surface of the carburetor body, the needle valve body extended longitudinally through the bore of the threadable holder, the threadable holder made of a material softer than the needle valve body so that the needle valve body can be fitted rotateably into the threadable holder while the threading portion cuts the interior thread groove into the threadable holder.
- 2. The carburetor fuel mixture adjustment assembly as set forth in claim 1 further comprising:the receptacle having a threading chamber; and the carburetor body having an inner shelf, and an outer shelf, the inner and outer shelves exposed within the threading chamber, facing axially outward, and disposed about and perpendicular to the centerline, the inner shelf disposed axially inward from the outer shelf, the inner shelf extended between and disposed perpendicular to the clockwise and counterclockwise rotational stop surfaces, the clockwise rotational stop surface extended between the inner and outer shelves, the outer shelf extended between and disposed perpendicular to the counterclockwise and clockwise rotational stop surfaces, the counterclockwise rotational stop surface extended between the outer and inner shelves.
- 3. The carburetor fuel mixture adjustment assembly as set forth in claim 2 wherein the threadable holder has a distal end surface and a recessed end surface encircling the bore, the distal end surface engaged to the inner shelf and the recessed end surface engaged to the outer shelf of the carburetor body.
- 4. The carburetor fuel mixture adjustment assembly as set forth in claim 3 wherein the carburetor body has a threading chamber wall encircling the centerline and extended axially outward from the inner and outer shelves, the threadable holder being press fitted radially against the threading chamber wall.
- 5. The carburetor fuel mixture adjustment assembly as set forth in claim 4 further comprising:the needle valve body having a stem portion engaged to the needle portion and a shank portion engaged concentrically between the stem portion and the threading portion; the receptacle having a fuel chamber and a sealing chamber aligned axially between the fuel chamber and the threading chamber, the fuel chamber intersecting the fuel passage, the shank portion of the needle valve body disposed within the sealing chamber, the stem portion aligned axially and adjustably within the fuel chamber and the sealing chamber; the carburetor body having a sealing chamber wall encircling the centerline and extended axially outward to the inner and outer shelves; and a sealing holder disposed radially and sealingly between the shank portion of the needle valve body and the sealing chamber wall.
- 6. The carburetor fuel mixture adjustment assembly as set forth in claim 5 wherein the sealing holder is unitary to the threadable holder.
- 7. The carburetor fuel mixture adjustment assembly as set forth in claim 5 wherein the sealing holder has a shank holder portion and a stem holder portion, the shank holder portion engaged radially between the sealing chamber wall and the shank portion of the needle valve body, the stem holder portion engaged radially between a fuel chamber wall defining the fuel chamber and the stem portion of the needle valve body.
- 8. The carburetor fuel mixture adjustment assembly as set forth in claim 7 wherein the fuel chamber wall extends axially outward to a conical surface exposed within the sealing chamber, the conical surface extending radially and axially outward to the sealing chamber wall, the sealing chamber wall extended axially outward to the inner and outer shelves, the stem holder portion of the sealing holder engaged radially between the stem portion of the needle valve body and the fuel chamber wall, the shank holder portion of the sealing holder engaged radially between the shank portion of the needle valve body and the sealing chamber wall.
- 9. The carburetor fuel mixture adjustment assembly as set forth in claim 8 wherein the sealing holder has a distal outer end surface, a recessed outer end surface, a first rotational stop and a second rotational stop, the first rotational stop engaged to the counterclockwise facing surface of the threadable holder, the second rotational stop engaged to the clockwise facing surface of the threadable holder, the distal outer end surface engaged to the recessed inner end surface of the threadable holder, and the recessed outer end surface engaged to the distal inner end surface of the threadable holder.
- 10. The carburetor fuel mixture adjustment assembly as set forth in claim 9 wherein the sealing chamber and the threading chamber of the receptacle are cylindrical.
- 11. The carburetor fuel mixture adjustment assembly as set forth in claim 10 wherein the clockwise and counterclockwise facing surfaces of the threadable holder, the clockwise and counterclockwise rotational stop surfaces of the carburetor body, and the first and second rotational stops of the sealing holder lie within the same imaginary plane.
- 12. A carburetor fuel mixture adjustment assembly for adjusting the fuel-air ratio of a fuel mixture to be supplied to an internal combustion engine, the assembly comprising:a carburetor body having a fuel chamber wall, a needle valve receptacle and a fuel passage, the receptacle having a centerline, a fuel chamber intersecting the fuel passage, and a sealing chamber, the fuel chamber defined axially by the fuel chamber wall and having an outlet orifice and an inlet orifice, the outlet orifice communicating axially inward to the fuel chamber and centered about the centerline, the inlet orifice communicating traversely to the centerline and through the fuel chamber wall, the sealing chamber communicating with and disposed axially outward from the fuel chamber, the sealing chamber defined axially by the sealing chamber wall disposed radially outward with respect to the fuel chamber wall; a needle valve body disposed rotateably within the needle valve receptacle, the needle valve body having a needle portion, a stem portion, and a shank portion, the stem portion engaged longitudinally between the needle portion and the shank portion, the stem portion having a diameter less than the shank portion diameter, the needle portion projected concentrically into the outlet orifice from the stem portion, the stem portion projected into the fuel chamber from the shank portion, the shank portion disposed within the sealing chamber, the needle portion being axially advanceable into the outlet orifice and retractable out of the outlet orifice by rotation of the needle valve body to respectively decrease and increase fuel flow through the fuel passage; and a stepped sealing holder having a stem holder portion and a shank holder portion, the stem holder portion engaged to and disposed axially inward from the shank holder portion, the stem holder portion disposed radially and engaged concentrically between the stem portion of the needle valve body and the fuel chamber wall, and the shank holder portion disposed radially and sealingly between the shank portion of the needle valve body and the sealing chamber wall.
- 13. The carburetor fuel mixture adjustment assembly as set forth in claim 12 further comprising:the needle valve body having a threading portion engaged concentrically to and axially outward from the shank portion; and an elongated threadable holder constructed and arranged to engage rigidly to the carburetor body within the receptacle, the threadable holder having a bore, thread grooves exposed within the bore, the needle valve body extended longitudinally through the bore of the threadable holder, the threadable holder made of a material softer than the needle valve body so that the needle valve body can be fitted rotateably into the threadable holder while the threading portion cuts the interior thread groove into the threadable holder.
- 14. The carburetor fuel mixture adjustment assembly as set forth in claim 13 further comprising:the carburetor body having a clockwise rotational stop surface and a counterclockwise rotational stop surface both exposed within the threading chamber of the receptacle and extending both axially and radially with respect to the centerline; the threadable holder having a clockwise facing surface and a counterclockwise facing surface, the clockwise facing surface engaged to the clockwise rotational stop surface of the carburetor body, the counterclockwise facing surface engaged to the counterclockwise rotational stop surface of the carburetor body; and the shank holder portion of the sealing holder having a first rotational stop and a second rotational stop, the first rotational stop disposed radially inward from and coplanar to the counterclockwise rotational stop surface of the carburetor body, the second rotational stop disposed radially inward from and coplanar to the clockwise rotational stop surface of the carburetor body, the first rotational stop engaged to the counterclockwise facing surface of the threadable holder, and the second rotational stop engaged to the clockwise facing surface of the threadable holder.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-093638 |
Mar 2000 |
JP |
|
US Referenced Citations (12)
Foreign Referenced Citations (1)
Number |
Date |
Country |
54-118923 |
Sep 1979 |
JP |