Carburetor fuel mixture adjustment assembly

Information

  • Patent Grant
  • 6491288
  • Patent Number
    6,491,288
  • Date Filed
    Thursday, March 29, 2001
    24 years ago
  • Date Issued
    Tuesday, December 10, 2002
    22 years ago
Abstract
A carburetor fuel mixture adjustment assembly has a threadable holder which suppresses rotation of a needle valve body disposed within an elongated receptacle defined within a carburetor body. The threadable holder is rigidly engaged within a threading chamber of the receptacle. During assembly, the needle valve body is extended through a bore of the holder as a threading portion of the valve body rotateable cuts an interior threading groove into the threadable holder. The threadable holder is held rigidly within the threading chamber by the carburetor body. A sealing holder is disposed within the receptacle axially inward of the threadable holder and is prevented from rotating within the receptacle by the threadable holder. A stem holder portion of the sealing holder assures a needle portion of the needle valve assembly remains concentrically disposed within an outlet orifice of a fuel chamber of the receptacle. A shank holder portion of the sealing holder engages radially between a shank chamber wall of the carburetor, which axially defines a shank chamber of the receptacle, and the shank portion of the needle valve body disposed concentrically to and axially inward of the threading portion. Engagement of the shank holder portion prevents air from entering through the receptacle and into the sub-atmospheric fuel chamber, thereby assuring stable fuel flow through a fuel passage intersected by the fuel chamber and stable engine operation.
Description




REFERENCE TO RELATED APPLICATION




Applicants claim priority of Japanese patent application, Ser. No. 2000-093638, filed Mar. 30, 2000.




FIELD OF THE INVENTION




This invention relates to a carburetor fuel mixture adjustment assembly, and more particularly to a carburetor fuel mixture adjustment needle valve assembly for an internal combustion engine.




BACKGROUND OF THE INVENTION




It is known for a conventional fuel mixture adjustment assembly


70


as shown in

FIG. 6

, to include a cylindrical needle valve body


50


disposed rotateably within an elongated cylindrical needle valve receptacle


46


in a carburetor body


61


to adjust fuel flow. The fuel flows through a fuel passage


42


from a fuel metering chamber, not shown, and into a fuel-and-air mixing passage


41


via a fuel jet. The fuel passage


42


is intersected by the receptacle


46


at an inner distal end or fuel chamber


44


. Rotation of the needle valve body


50


causes a stem portion


50


having a needle tip


51


of the needle valve body


50


to axially advance into, or retract out of, a fuel chamber


44


of the receptacle


46


. Fuel flows traversely into chamber


44


from an inlet orifice, not shown, which communicates through the cylindrical wall of chamber


44


, and flows out of an outlet passage or orifice


43


aligned concentrically to and communicating axially inward of the fuel chamber


44


. The needle tip


51


projects concentrically into the outlet orifice


43


thereby obstructing fuel flow. The stem portion


52


is spaced or separated radially inward from the wall of the fuel chamber


44


thereby permitting fuel flow between the inlet and outlet orifices.




Axial advancement and retraction of the needle tip


51


within the outlet orifice


43


respectively decreases and increases the amount of fuel that can flow through the orifice


43


by decreasing and increasing the cross-sectional area of the valve restriction through at the orifice


43


. An exteriorly threading portion


57


of the needle valve body


50


disposed concentrically to and axially outward from the stem portion


52


is directly threaded to a cylindrical wall


58


of the carburetor body


61


exposed within the receptacle


46


. The needle valve body


50


is rotated by using a tool such as a screwdriver to engage a screw head


58


of the valve body


50


that protrudes from the carburetor body


61


. In some such assemblies


70


, to prevent inadvertent or uncommanded rotation of the needle valve body


50


within the needle valve receptacle


46


, a tamper-resistant adjustment needle limiter cap is placed over the screw head


50


and is secured to or braced against an adjacent structure, not shown.




Fuel mixture adjustment assemblies


70


of this type include enough clearance between the respective threading portions


57


of the needle valve body


50


and the needle valve receptacle


46


to allow for lateral movement of the needle tip


51


within the outlet orifice


43


when force is applied to the head


58


of the needle valve body


50


. This lateral movement can change the size of the orifice


43


enough to result in fuel flow rate changes of up to twenty percent from an optimum fuel flow rate determined by the manufacturer. Fuel flow rate changes caused by needle “slop”


0


result in excessively rich or lean fuel mixtures that undesirably increase exhaust emissions. Therefore, it is desirable to reduce fuel flow fluctuations through the needle valve assembly and the resulting increase in exhaust emissions by limiting needle slop.




Suppressing unintentional rotation of the needle valve body


50


(possibly from engine vibration) which would result in inadvertent alteration of the fuel mixture is a spring


56


disposed concentrically about the needle valve body


50


and compressed axially. A conventional O-ring


54


prevents the leakage of air through the loose fitted threads within the receptacle


46


and into the sub-atmospheric pressure fuel chamber


46


thereby preventing unstable engine operation. The O-ring


54


seals against a conical annular surface


45


of the carburetor body


61


and a shank portion


53


engaged concentrically between the stem portion


52


and the threading portion


57


of the needle valve body


50


. Since the diameter of the shank portion


53


is less than the diameter of the threading portion


57


the shank portion


53


has an axial inward facing annular surface. The spring


56


is compressed axially between the O-ring


54


and the shank portion


53


or annular surface. The axial forces produced by the compressed spring


56


suppress rotation of the needle valve body


50


and assures that the O-ring


54


remains seated sealably between the carburetor body


61


and the shank portion


53


of the needle valve body


50


. Unfortunately, the O-ring and spring are two additional parts which are costly to manufacture and assemble in the carburetor.




SUMMARY OF THE INVENTION




A carburetor fuel mixture adjustment assembly has a threadable holder which suppresses uncommanded rotation of a needle valve body disposed threadably through the threadable holder within an elongated receptacle extending into a carburetor body. A needle portion of the needle valve body advances and retracts into and out of a fuel passage, which feeds fuel to a fuel-and-air mixing passage within the carburetor, via rotation of the needle valve body to respectively decrease and increase fuel flow through the fuel passage. Preferably, a sealing holder disposed within the receptacle has a stem holder portion and a shank holder portion. The stem holder portion holds a stem portion and thereby assures that a needle portion of the needle valve body remains concentrically disposed within an outlet orifice of a fuel chamber of the receptacle which intersects the fuel passage. The shank holder portion disposed within a sealing chamber of the receptacle provides a seal radially between the needle valve body and a sealing chamber wall of the carburetor body preventing air ingress to the sub-atmospheric fuel chamber.




The threadable holder is prevented from rotating within the receptacle via engagement of a clockwise rotational stop surface and a counterclockwise rotational stop surface of the carburetor body with respective clockwise facing surface and counterclockwise facing surface of the threadable holder. The threadable holder prevents rotation of the sealing holder within the receptacle by engagement of a first rotational stop of the shank holder portion with the clockwise facing surface of the threadable holder and engagment of a second rotational stop of the shank holder portion with the counterclockwise facing surface of the threadable holder. The threadable holder is made of a softer material than the needle valve body so that the threading portion of the needle valve body is capable of tapping or forming thread grooves into the rigidly held threadable holder as the needle valve body is screwed into the receptacle.




Preferably, the threadable holder is tightly fitted within a threading chamber of the receptacle. The bottom of the threading chamber is defined by an axial inner shelf and an axial outer shelf which both face outward with respect to the carburetor body. The ends of the inner and outer shelves are interconnected about a centerline of the receptacle by the clockwise and counter clockwise rotational stop surfaces of the carburetor body. Extended axially inward from the inner perimeter of the resultant annular shelf of the threading chamber is a sealing chamber wherein the shank holder portion of the sealing holder is tightly fitted. Inward of the sealing chamber is a fuel chamber. The shank portion of the needle valve body disposed between the needle portion and the threading portion is axially aligned to the sealing chamber and the needle portion is substantially axially aligned to the fuel chamber.




Objects, features and advantages of this invention include the prevention of air ingress into the fuel passage through the receptacle when the fuel chamber is self atmospheric and the prevention of fuel leakage through the receptacle when the fuel chamber is at atmospheric pressure. Furthermore, the needle portion is stabilized or centered concentrically within the fuel chamber. Yet another advantage, is the sealable thread feature between the threadable holder and the threading portion of the needle valve body preventing looseness of the body and uncommanded rotation of the needle valve body which can alter fuel mixture increasing exhaust emissions. The cost of manufacturing is reduced by the elimination of the O-ring and spring utilized for a conventional carburetor fuel mixture adjustment assembly.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other objects, feature and advantages of this invention will be apparent from the following detailed description of the preferred embodiments and best mode, appended claims and accompanied drawings in which:





FIG. 1

is a cross sectional view of a carburetor fuel mixture adjustment assembly according to the present invention;





FIG. 2

is a cross section view of the carburetor fuel mixture adjustment assembly with a high and a low speed needle valve body removed to show detail;





FIG. 3

is a partial planar side view of a carburetor body illustrating a low and a high speed receptacle;





FIG. 4

is a perspective exploded view of a sealing holder and a threadable holder of the carburetor fuel mixture adjustment assembly;





FIG. 5

is an enlarged cross section view of the carburetor fuel mixture adjustment assembly illustrating a needle portion and a shank portion of the needle valve body disposed within a respective outlet orifice and a fuel chamber of the carburetor body;





FIG. 6

is a cross section view of a conventional carburetor fuel mixture adjustment assembly;





FIG. 7

is a perspective exploded view of a second embodiment of the low and high speed threadable holders of the present invention;





FIG. 8

is perspective view of the second embodiment of the carburetor body showing the receptacles which receive the threadable holders of

FIG. 7

; and





FIG. 9

is a third embodiment of the low and high speed sealing and threadable holders of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




As shown in

FIGS. 1-3

, integrated into a carburetor body


72


is a fuel mixture adjustment assembly


74


of the present invention. Typically, two such assemblies


74


are positioned within the single carburetor body


72


, one for low speed engine operation and one for high speed engine operation. As shown in

FIG. 1

, a low speed needle valve body


10


is threadably disposed within a receptacle


78


which intersects a fuel passage


76


defined by the carburetor body


72


. Rotation of the needle valve body


10


causes the body to advance or retract within the receptacle


10


thereby obstructing the fuel passage


76


by varying amounts to control fuel flow. A high speed needle valve body


10




a


operates, likewise, within its own receptacle


78


. Body


10




a


is disposed substantially parallel and next to the low speed needle valve body


10


and obstructs an independent fuel passage to control high speed fuel flow. For description simplicity, and since both needle valve bodies are similar, further discussions will be limited to the low speed needle valve body


10


.




Each elongated receptacle


78


extends axially outward with respect to the carburetor body


72


from the fuel passage


76


along a centerline


88


. Intersecting the fuel passage


76


is a cylinder valve chamber or fuel chamber


80


of the receptacle


78


. A needle portion


12


of the needle valve body


10


has a slightly conical shape and concentrically extends into an outlet orifice


82


communicating with the fuel chamber


80


about the centerline


88


. The needle portion


12


projects concentrically inward from a stem portion


13


of the needle valve body


10


which is axially disposed within the fuel chamber


80


of the carburetor body


72


. As shown in

FIG. 5

, the fuel chamber


80


is defined radially by a substantially cylindrical wall


86


having a diameter greater than the needle and stem portions


12


,


13


of the needle valve body


10


. Penetrating the wall


86


is a fuel inlet orifice


84


. Fuel flows into the fuel chamber


80


and out of the chamber


80


by way of the outlet orifice


82


which is adjustably obstructed concentrically by the advancing and retracing needle portion


12


.




A sealing chamber


90


of the receptacle


78


communicates with and is aligned axially outward from the fuel chamber


80


with respect to the carburetor body


72


. The sealing chamber


90


is defined by an annular and substantially conical shelf


92


which extends radially outward from the axially-outer end perimeter of the fuel chamber wall


86


to a substantially cylindrical sealing chamber wall


94


. Communicating concentrically with, and disposed axially outward from, the sealing chamber


90


is a threading chamber


96


of the receptacle


78


. Because the diameter of the sealing chamber


90


is less than the diameter of the threading chamber


96


, the axially outward end or perimeter of the sealing chamber wall


94


is congruent to the inner perimeter or edge of an axially-inward semi annular shelf


98


and an axially-outer semi annular shelf


100


. Shelves


98


,


100


, together form a “stepped” annular surface which extends radially outward from the sealing chamber wall


94


. Both semi annular shelves


98


and


100


lie within respective imaginary planes disposed perpendicular to the centerline


88


. Interconnecting the ends of the semi annular shelves


98


and


100


are respective clockwise and counter clockwise rotational stop surfaces


102


and


104


in the carburetor body


72


. Stop surfaces


102


and


104


extend radially inward from a threading chamber wall


106


to the sealing chamber wall


94


. The threading chamber wall


106


of the carburetor body


72


radially defines the threading chamber


96


and extends axially outward from the semi annular shelves


98


and


100


.




Referring to

FIGS. 1 and 4

, press fitted sealably into the sealing chamber


90


and projecting partially into the fuel chamber


80


, but stopping axially short of the inlet orifice


84


, is a stepped sealing holder


19


. The sealing holder


19


has a stem holder portion


20


which sealably and radially engages between the fuel chamber wall


86


and the cylindrical surface of the stem portion


13


of the needle valve body


10


. The stem holder portion


20


assures that the needle portion


12


remains concentrically disposed within the outlet orifice


82


regardless of lateral forces exerted upon the outer distal end or head portion


16


of the needle valve body


10


, or, rotation of the body


10


.




Sealably conforming to the annular conical surface


92


and the sealing chamber wall


94


is a shank holder portion


21


of the sealing holder


19


. The stem holder portion


20


defines a small diameter bore


108


disposed concentrically about the centerline


88


and communicates axially outward with a larger diameter bore


110


extended through and defined by the shank holder portion


21


of the sealing holder


19


. The stem holder portion


20


of the sealing holder


19


conforms and seals slideably about the stem portion


13


of the needle valve body


10


. Likewise, a shank portion


14


of the needle valve body


10


is concentrically disposed between the stem portion


13


and a threading portion


15


of the needle valve body


10


, and slidably and sealably engages to the shank holder portion


21


of the sealing holder


19


.




The shank holder portion


21


has a semi-annular recessed outward end surface


22


and a semi-annular distal outer end surface


23


. End surfaces


22


and


23


each lie within their own imaginary planes, both planes substantially traverse the centerline


88


. The ends of the end surfaces


22


,


23


are interconnected by a first and second rotational stops


24


,


112


. Preferably, stop


24


, stop


112


and centerline


88


substantially lie within the same imaginary plane. Likewise, the clockwise and counter clockwise rotational stop surfaces


102


and


104


of the carburetor body


72


substantially lie within the same imaginary plane and in assembly are disposed radially outward from respective stops


24


,


112


of the sealing holder


19


.




Rotation of the sealing holder


19


within the receptacle


78


is prevented by a threadable holder


25


which sealably engages the threading chamber wall


106


. The threadable holder


25


has a distal inner end surface


27


which axially engages both the recessed outer end surface


22


of the sealing holder


19


and the semi annular shelf


98


of the carburetor body


72


. Likewise, the threadable holder


25


has a semi annular recessed inner end surface


28


which engages the distal outer end surface


23


of the sealing holder


19


and the semi annular shelf


100


of the carburetor body


72


.




During assembly, the sealing holder


19


is press fitted axially into the receptacle


78


by the threadable holder


25


. When the end surfaces


27


,


28


of the threadable holder


25


engage the semi annular shelf surface


98


,


100


, which define the end or bottom of the threading chamber


96


, the sealing holder


19


is properly positioned and axially aligned within the receptacle


78


. The conical shelf


92


prevents the sealing holder


19


from further moving axially inward into the fuel chamber


80


thereby preventing the stem holder portion


20


of the sealing in holder


19


from inadvertently blocking the inlet orifice


84


of the fuel chamber


80


.




The ends of the distal inner end surface


27


and the recessed inner end surface


28


are interconnected by the axially extending counter clockwise facing surface


26


and the clockwise facing surface


114


. The sealing holder


19


is prevented from rotating within the receptacle


78


by the threadable holder


25


and the threadable holder


25


is prevented from rotating within the receptacle


78


by the obstructing carburetor body


72


. In other words, the counter clockwise facing surface


26


of the threadable holder


25


engages both the counter clockwise rotational stop surface


104


of the carburetor body


72


and the first rotational stop


112


of the sealing holder


19


. The clockwise facing surface


114


of the threadable holder


25


engages both the clockwise rotational stop surface


102


of the carburetor body


72


and the second rotational stop


24


of the sealing holder


19


.




Holding the threadable holder


25


stationary within the receptacle


78


is particularly important since a threading portion of the needle valve body


10


disposed axially between the shank portion


14


and the head portion


16


, threadably engages the threadable holder


25


by cutting threaded grooves


118


into the inner surface of the threadable holder


25


which defines the bore


116


. The needle valve body


10


is therefore preferably made of a material harder than that of the threadable holder


25


. Preferably, the needle body is metallic such as steel, and the threadable holder


25


is a polymer resin. This thread tapping process forms a tight tolerance between the needle valve body


10


and the carburetor body


72


eliminating any wobble or looseness of the needle valve body


10


which could cause air leakage through the fuel chamber


80


and/or inadvertent changes in the cross sectional area of the outlet orifice


82


which could create fuel flow instabilities, rough combustion engine operation, affect fuel to air ratio of mixture, and engine performance and emissions.




Once properly threaded, the threading portion


15


of the needle valve body


10


aligns axially with the bore


116


of the threadable holder


25


; the shank portion


14


aligns axially with the shank holder portion


21


of the sealing holder


19


; and the stem or stem portion


13


of the needle valve body


10


aligns axially and sealably with the stem holder portion


20


of the sealing holder


19


. As described above, the fuel regulating needle valve bodies


10


and


10




a


are not directly engaged to the carburetor body


72


, and the stem portion


13


and the shank portion


14


are supported on the respective small diameter stem holder portion


20


and the larger diameter shank holder portion


21


of the stepped sealing holder


19


. Therefore, the air tightness within the receptacles


78


of the fuel regulating needle valve bodies


10


,


10




a


is maintained, the transfer of vibrations of the engine to the fuel regulating needle valve bodies


10


,


10




a


via the carburetor body


72


is suppressed, and in particular, the uncommanded rotation of the needle portion


12


as a result of engine vibration is suppressed and stability and concentricity thereof is maintained thereby assuring stable fuel flow and a smooth running engine with minimal exhaust emissions.




Referring to

FIGS. 7 and 8

, a second embodiment of the present invention is shown wherein the threadable holder


25


′ of the low speed needle valve assembly


74


′ and the high speed needle valve assembly


75


′ are rigidly and unitarily connected. Because the threadable holders


25


′ are inherently incapable of rotating within their respective receptacles


78


′ the counter and counter clockwise rotational stop surfaces


102


,


104


and the semi annular shelves


98


,


100


of the carburetor body


72


of the first embodiment are no longer required. Essentially, a single planar surface


100


′ provides the inward axial stop when press fitting the compounded threading portion


25


′ into the compounded threaded chamber


96


′ defined by the wall


106


′. Therefore, the boring and machining process of the carburetor body


72


is simplified. However, the sealing ability between the threading chamber wall


106


′ and the threadable holder


25


′ may be degraded due to the increase in sealing area which is not exposed to high compressive radial forces.





FIG. 9

illustrates a third embodiment of a compound holder


120


in which the sealing holders


19


′ of the second embodiment are unitarily attached or molded to the threadable holder


25


′ of the second embodiment. This has the particular advantage of eliminating parts and reducing the cost of manufacturing and of assembly. However, the sealing holders


19


″ are now interrelated and any adverse effects within one receptacle may or can influence the sealing effects of the other receptacle.




While the forms of the invention herein disclosed constitute presently preferred embodiments many others are possible. It is not intended herein to mention all the possible equivalent forms or ramifications of the invention. It is understood that the terms used herein are merely descriptive, rather than limiting, and that various changes may be made without departing from the spirit or scope of the invention.



Claims
  • 1. A carburetor fuel mixture adjustment assembly for adjusting the fuel-air ratio of a fuel mixture to be supplied to an internal combustion engine, the assembly comprising:a carburetor body having a clockwise rotational stop surface, a counterclockwise rotational stop surface, a needle valve receptacle and a fuel passage, the receptacle intersecting the fuel passage, the receptacle having a centerline, the clockwise rotational stop surface and the counterclockwise rotational stop surface exposed within the receptacle and extending both axially and radially with respect to the centerline; a needle valve body disposed rotateably within the needle valve receptacle, the needle valve body having a needle portion and an exteriorly threading portion, the needle portion being axially advanceable into the fuel passage and retractable out of the fuel passage by rotation of the needle valve body to respectively decrease and increase fuel flow through the fuel passage; and an elongated threadable holder constructed and arranged to engage rigidly to the carburetor body within the receptacle, the threadable holder having a bore, thread grooves exposed within the bore, a clockwise facing surface and a counterclockwise facing surface, the bore extended axially and centered about the centerline, the clockwise facing surface engaged to the clockwise rotational stop surface of the carburetor body, the counterclockwise facing surface engaged to the counterclockwise rotational stop surface of the carburetor body, the needle valve body extended longitudinally through the bore of the threadable holder, the threadable holder made of a material softer than the needle valve body so that the needle valve body can be fitted rotateably into the threadable holder while the threading portion cuts the interior thread groove into the threadable holder.
  • 2. The carburetor fuel mixture adjustment assembly as set forth in claim 1 further comprising:the receptacle having a threading chamber; and the carburetor body having an inner shelf, and an outer shelf, the inner and outer shelves exposed within the threading chamber, facing axially outward, and disposed about and perpendicular to the centerline, the inner shelf disposed axially inward from the outer shelf, the inner shelf extended between and disposed perpendicular to the clockwise and counterclockwise rotational stop surfaces, the clockwise rotational stop surface extended between the inner and outer shelves, the outer shelf extended between and disposed perpendicular to the counterclockwise and clockwise rotational stop surfaces, the counterclockwise rotational stop surface extended between the outer and inner shelves.
  • 3. The carburetor fuel mixture adjustment assembly as set forth in claim 2 wherein the threadable holder has a distal end surface and a recessed end surface encircling the bore, the distal end surface engaged to the inner shelf and the recessed end surface engaged to the outer shelf of the carburetor body.
  • 4. The carburetor fuel mixture adjustment assembly as set forth in claim 3 wherein the carburetor body has a threading chamber wall encircling the centerline and extended axially outward from the inner and outer shelves, the threadable holder being press fitted radially against the threading chamber wall.
  • 5. The carburetor fuel mixture adjustment assembly as set forth in claim 4 further comprising:the needle valve body having a stem portion engaged to the needle portion and a shank portion engaged concentrically between the stem portion and the threading portion; the receptacle having a fuel chamber and a sealing chamber aligned axially between the fuel chamber and the threading chamber, the fuel chamber intersecting the fuel passage, the shank portion of the needle valve body disposed within the sealing chamber, the stem portion aligned axially and adjustably within the fuel chamber and the sealing chamber; the carburetor body having a sealing chamber wall encircling the centerline and extended axially outward to the inner and outer shelves; and a sealing holder disposed radially and sealingly between the shank portion of the needle valve body and the sealing chamber wall.
  • 6. The carburetor fuel mixture adjustment assembly as set forth in claim 5 wherein the sealing holder is unitary to the threadable holder.
  • 7. The carburetor fuel mixture adjustment assembly as set forth in claim 5 wherein the sealing holder has a shank holder portion and a stem holder portion, the shank holder portion engaged radially between the sealing chamber wall and the shank portion of the needle valve body, the stem holder portion engaged radially between a fuel chamber wall defining the fuel chamber and the stem portion of the needle valve body.
  • 8. The carburetor fuel mixture adjustment assembly as set forth in claim 7 wherein the fuel chamber wall extends axially outward to a conical surface exposed within the sealing chamber, the conical surface extending radially and axially outward to the sealing chamber wall, the sealing chamber wall extended axially outward to the inner and outer shelves, the stem holder portion of the sealing holder engaged radially between the stem portion of the needle valve body and the fuel chamber wall, the shank holder portion of the sealing holder engaged radially between the shank portion of the needle valve body and the sealing chamber wall.
  • 9. The carburetor fuel mixture adjustment assembly as set forth in claim 8 wherein the sealing holder has a distal outer end surface, a recessed outer end surface, a first rotational stop and a second rotational stop, the first rotational stop engaged to the counterclockwise facing surface of the threadable holder, the second rotational stop engaged to the clockwise facing surface of the threadable holder, the distal outer end surface engaged to the recessed inner end surface of the threadable holder, and the recessed outer end surface engaged to the distal inner end surface of the threadable holder.
  • 10. The carburetor fuel mixture adjustment assembly as set forth in claim 9 wherein the sealing chamber and the threading chamber of the receptacle are cylindrical.
  • 11. The carburetor fuel mixture adjustment assembly as set forth in claim 10 wherein the clockwise and counterclockwise facing surfaces of the threadable holder, the clockwise and counterclockwise rotational stop surfaces of the carburetor body, and the first and second rotational stops of the sealing holder lie within the same imaginary plane.
  • 12. A carburetor fuel mixture adjustment assembly for adjusting the fuel-air ratio of a fuel mixture to be supplied to an internal combustion engine, the assembly comprising:a carburetor body having a fuel chamber wall, a needle valve receptacle and a fuel passage, the receptacle having a centerline, a fuel chamber intersecting the fuel passage, and a sealing chamber, the fuel chamber defined axially by the fuel chamber wall and having an outlet orifice and an inlet orifice, the outlet orifice communicating axially inward to the fuel chamber and centered about the centerline, the inlet orifice communicating traversely to the centerline and through the fuel chamber wall, the sealing chamber communicating with and disposed axially outward from the fuel chamber, the sealing chamber defined axially by the sealing chamber wall disposed radially outward with respect to the fuel chamber wall; a needle valve body disposed rotateably within the needle valve receptacle, the needle valve body having a needle portion, a stem portion, and a shank portion, the stem portion engaged longitudinally between the needle portion and the shank portion, the stem portion having a diameter less than the shank portion diameter, the needle portion projected concentrically into the outlet orifice from the stem portion, the stem portion projected into the fuel chamber from the shank portion, the shank portion disposed within the sealing chamber, the needle portion being axially advanceable into the outlet orifice and retractable out of the outlet orifice by rotation of the needle valve body to respectively decrease and increase fuel flow through the fuel passage; and a stepped sealing holder having a stem holder portion and a shank holder portion, the stem holder portion engaged to and disposed axially inward from the shank holder portion, the stem holder portion disposed radially and engaged concentrically between the stem portion of the needle valve body and the fuel chamber wall, and the shank holder portion disposed radially and sealingly between the shank portion of the needle valve body and the sealing chamber wall.
  • 13. The carburetor fuel mixture adjustment assembly as set forth in claim 12 further comprising:the needle valve body having a threading portion engaged concentrically to and axially outward from the shank portion; and an elongated threadable holder constructed and arranged to engage rigidly to the carburetor body within the receptacle, the threadable holder having a bore, thread grooves exposed within the bore, the needle valve body extended longitudinally through the bore of the threadable holder, the threadable holder made of a material softer than the needle valve body so that the needle valve body can be fitted rotateably into the threadable holder while the threading portion cuts the interior thread groove into the threadable holder.
  • 14. The carburetor fuel mixture adjustment assembly as set forth in claim 13 further comprising:the carburetor body having a clockwise rotational stop surface and a counterclockwise rotational stop surface both exposed within the threading chamber of the receptacle and extending both axially and radially with respect to the centerline; the threadable holder having a clockwise facing surface and a counterclockwise facing surface, the clockwise facing surface engaged to the clockwise rotational stop surface of the carburetor body, the counterclockwise facing surface engaged to the counterclockwise rotational stop surface of the carburetor body; and the shank holder portion of the sealing holder having a first rotational stop and a second rotational stop, the first rotational stop disposed radially inward from and coplanar to the counterclockwise rotational stop surface of the carburetor body, the second rotational stop disposed radially inward from and coplanar to the clockwise rotational stop surface of the carburetor body, the first rotational stop engaged to the counterclockwise facing surface of the threadable holder, and the second rotational stop engaged to the clockwise facing surface of the threadable holder.
Priority Claims (1)
Number Date Country Kind
2000-093638 Mar 2000 JP
US Referenced Citations (12)
Number Name Date Kind
3469825 DuBois Sep 1969 A
3484084 Simpson et al. Dec 1969 A
3618906 Charron Nov 1971 A
4568499 Wood Feb 1986 A
4853160 Wood Aug 1989 A
5667734 Ohgane Sep 1997 A
5707561 Swanson Jan 1998 A
5753148 King et al. May 1998 A
5948325 Yanaka Sep 1999 A
5955007 Koizumi et al. Sep 1999 A
5984281 Hacker et al. Nov 1999 A
6003845 Kus Dec 1999 A
Foreign Referenced Citations (1)
Number Date Country
54-118923 Sep 1979 JP