Carpet extractor housing

Information

  • Patent Grant
  • 6378162
  • Patent Number
    6,378,162
  • Date Filed
    Thursday, July 13, 2000
    24 years ago
  • Date Issued
    Tuesday, April 30, 2002
    22 years ago
Abstract
A carpet extractor includes a base assembly (A) with a two part base housing (10). Upper (22) and lower portions (24,528) of the base housing define a socket (100), for receiving a cleaning fluid recovery tank (120,552), and a chamber (50), rearward of the socket, for receiving a suction fan (82,540) and associated motor (80,542). The chamber includes front (78,544) and rear compartments (546,76) for receiving the suction fan and motor, respectively. The lower portion (22,528) of the base housing defines a first pocket or indentation (70,550) for receiving a motor (68,548) for driving a rotating brushroll (60) and a second pocket (532) for receiving a solution supply pump (520) which selectively supplies pressurized cleaning fluid to a spray bar (526) and a remote distributor (614). The pocket and indentation are positioned rearward of the socket, and generally beneath a forward end of the chamber. The location of the fan, fan motor, pump, and brushroll motor behind the recovery tank socket provides for the accommodation of a large capacity recovery tank, while maintaining a low-profile base assembly.
Description




BACKGROUND OF THE INVENTION




The present invention relates to the carpet extractor arts. It finds particular application in conjunction with the cleaning of floors and above-floor surfaces, such as upholstery, stairs, and the like, using a liquid cleaning fluid.




Carpet extractors of the type which apply a cleaning solution to a floor surface and then recover dirty fluid from the surface are widely used for cleaning carpeted and wooden floors in both industrial and household settings. Generally, a recovery tank is provided on the extractor for storing the recovered fluid. The recovery tank is often bulky in order to store a sufficient quantity of the recovered fluid before go emptying. A vacuum source, such as a vacuum pump, is mounted to a base frame of the extractor and applies a vacuum to a nozzle adjacent the floor surface. For ease of manipulating the extractor, the recovery tank may also be mounted to the base. The recovery tank and vacuum source are then generally vertically aligned. This provides a bulky base which tends to impede access of the extractor to low, overhung spaces, such as beneath chairs, and the like. For cleaning such areas, a low-profile extractor base is desirable.




Accordingly, it has been considered desirable to develop a new and improved carpet extractor housing which accommodates a large capacity recovery tank, suction fans and fan motor while providing access to hard to reach areas. The present invention provides a new and improved apparatus which overcomes the above-referenced problems and others, while providing better and more advantageous results.




SUMMARY OF THE INVENTION




In accordance with one aspect of the present invention, an upright carpet extractor of the type which applies a cleaning fluid to a floor surface and vacuums dirty cleaning fluid therefrom is provided. The carpet extractor includes a recovery tank for collecting the dirty cleaning fluid and a housing. The housing includes a socket for selectively receiving the recovery tank. The socket comprises a pair of opposed side walls and a rear wall. A chamber is located rearward of the socket for holding a suction fan and motor assembly. The rear wall of the socket separates the socket from the chamber.




In accordance with more limited aspects of this aspect of the present invention, the chamber includes a forward compartment for receiving a suction fan portion and a rearward compartment for receiving a motor portion of the suction fan and motor assembly. optionally, the housing also includes a first pocket, on one side of the chamber, for receiving a pump for pressurizing the cleaning fluid and a second pocket, on another side of the chamber, for receiving a motor for rotating a brushroll, the two pockets being positioned rearward of the socket and defined in a bottom surface of the housing. The housing may include a first locking member for engaging a second locking member on the recovery tank to lock the recovery tank to the housing.




In accordance with another aspect of the present invention, a carpet extractor is provided. The extractor includes a reservoir for storing and providing a supply of cleaning solution and a base assembly. The base assembly includes a distributor fluidly connected with the reservoir for selectively applying the cleaning solution to a floor surface to be cleaned, a nozzle for removing dirty cleaning solution from the floor surface, a recovery tank, fluidly connected with the nozzle for collecting the dirty cleaning solution from the nozzle, a vacuum source fluidly connected with the recovery tank for drawing a vacuum on the recovery tank, and a housing for holding the nozzle, recovery tank, and vacuum source. The housing includes a socket for selectively receiving the recovery tank and a chamber, located rearward of the socket, for holding the vacuum source.




In accordance with more limited aspects of this aspect of the present invention, the extractor further includes a pump connected between the reservoir and the distributor, and the housing includes a pocket, positioned rearward of the socket and on one side of the chamber, which receives the pump. The extractor may further comprise a brushroll and motor therefore, the housing including an indentation, rearward of the socket, and on another side of the chamber from the pocket, for the brushroll motor. The vacuum source may include a motor driven by a suction fan and the chamber may include a suction fan cavity and an air inlet cavity. The housing is preferably formed from lower and upper sections, the lower section including a lower portion of the chamber. The upper section of the housing is secured on the lower section of the housing and defines upper portions of the suction fan-holding cavity and the motor-holding cavity.




In accordance with yet another aspect of the present invention, a carpet extractor is provided. The extractor includes a base assembly and a handle assembly pivotally mounted thereto. A recovery tank is selectively mounted on the base assembly. A brushroll is mounted on the base assembly. The base assembly includes a housing having a socket defined by a front wall, a pair of opposed side walls, and a rear wall. The socket selectively holds the recovery tank. A first compartment, located rearwardly of the socket, holds a fan and a second compartment, located rearwardly of the first compartment, holds a-motor for driving the fan.




In accordance with more limited aspects of this aspect of the present invention, the first and second compartments are axially aligned. A cleaning solution supply pump supplies pressurized cleaning fluid to a distributor and the housing includes a pocket, preferably located rearward of the socket, for holding the pump. The pocket is located on one side of first chamber and an indentation for a brushroll motor is located on another side of first and second compartments. The extractor may include a third compartment, located forwardly of the first compartment, which serves as an air inlet chamber for the fan.




In accordance with a further aspect of the present invention, a carpet extractor is provided. The extractor includes a base housing, a handle mounted on the base housing and pivotable between an upright storage position and a reclined working position, a cleaning solution recovery tank carried by and selectively removable from the base housing, and a cleaning solution supply tank carried by and selectively removable from the handle. The recovery tank and the supply tank are so mounted on the base housing and handle, respectively, that the recovery tank can be removed from the base housing even when the handle is in the upright storage position.




In accordance with more limited aspects of this aspect of the present invention, the supply tank is so mounted on the handle that the supply tank can be removed from the handle even when the handle is in the upright storage position. The base housing may include a first socket for selectively accommodating the recovery tank and the handle a second socket for selectively accommodating the supply tank. The extractor may include a motor/fan assembly carried by the base housing, and positioned rearwardly of the first socket on the base housing. A suction nozzle may be carried by the base housing and be secured to the recovery tank. A cleaning fluid distributor bar may be carried by the base housing and be located rearwardly of the suction nozzle. A brushroll may be rotatably mounted on the base housing and be located rearwardly of the suction nozzle.




One advantage of the present invention is the provision of a base housing for a carpet extractor which defines a socket for receiving a recovery tank and a chamber, located rearward of the socket for holding a suction fan and motor assembly. The positioning of the socket and chamber permits the accommodation of a large-capacity recovery tank while maintaining a low-profile base.




Another advantage of the present invention is the provision of a low-profile carpet extractor which can be maneuvered beneath chairs, beds, and the like for a more thorough cleaning.




Still another advantage of the present invention is the provision of a carpet extractor base having forward and rearward chamber sections for allowing the motor portion to be located rearward of the fan, along a horizontal axis, thus providing a low-profile base.




Yet another advantage of the present invention is the provision of a carpet extractor base having a first pocket for receiving a pump for pressurizing the cleaning fluid and a second pocket for receiving a brushroll motor, the positioning of the two pockets being such as to avoid limiting the capacity of the recovery tank.




A further advantage of the present invention is the provision of a carpet extractor base having a rear portion on an upper side of which is provided a chamber having a first section which serves as a fan inlet and a second section for receiving a fan assembly. On a lower side of the base rear portion are provided two spaced pockets for receiving a pump and a brushroll motor. Thus an efficient use is made of otherwise wasted space.




A still further advantage of the present invention is the provision of a carpet extractor base in which a fluid pump and a brushroll motor are positioned on opposite sides of a centrally mounted motor and fan assembly and in which all three of these components are located rearwardly of a recovery tank. This construction allows the carpet extractor base to have a low profile.




A yet still further advantage of the present invention is the provision of a carpet extractor base which includes a locking member, in the form of an upstanding flange. The locking member cooperates with a carrying handle of a recovery tank selectively to lock the handle to the base.




An additional advantage of the present invention is the provision of an upright extractor having a recovery tank and a cleaning fluid tank wherein either tank can be separately removed from the carpet extractor even when the handle thereof is in the full upright position. In other words, the two tanks do not overhang each other and either, or both, can be removed in any order, regardless of the orientation of the handle in relation to the base.




Still other benefits and advantages of the present invention will become apparent to those skilled in the art upon a reading and understanding of the following detailed specification.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention takes form in certain parts and arrangements of parts, preferred embodiments of which will be described in detail in this specification and illustrated in the accompanying drawings which form a part hereof and wherein:





FIG. 1

is a perspective view of an upright carpet extractor according to the present invention;





FIG. 2

, is a side elevational view of the carpet extractor of

FIG. 1

, showing a directing handle assembly in an upright position and in a working position (in phantom);





FIG. 3

is a side elevational view of a carpet extractor accessory tool for above floor cleaning, according to the present invention;





FIG. 4

is an enlarged side sectional view of the base assembly of the carpet extractor of

FIG. 1

;





FIG. 5

is a reduced exploded perspective view of the base assembly of

FIG. 4

without a recovery tank and nozzle assembly thereof;





FIG. 6

is an enlarged bottom plan view of the base assembly of

FIG. 4

;





FIG. 7

is an enlarged perspective view of a rear portion of the base assembly of

FIG. 4

with certain portions removed for clarity;





FIG. 8

is a reduced exploded perspective view of the recovery tank and nozzle assembly of the base assembly of

FIG. 4

;





FIG. 9

is a top plan view of the carpet extractor of

FIG. 1

with the directing handle assembly removed for clarity;





FIG. 10

is a side sectional view of the recovery tank and nozzle assembly of

FIG. 8

;





FIGS. 11A

,


11


B, and


11


C are side elevational views of the base housing, recovery tank, and carrying handle of

FIG. 1

, showing the handle in an unlocked position, a carrying position, and an emptying position, respectively;





FIG. 12

is an enlarged side sectional view of the directing handle assembly of the extractor of

FIG. 1

;





FIG. 13

is an exploded perspective view of the directing handle assembly and cleaning solution reservoir of the extractor of

FIG. 1

;





FIG. 14

is an enlarged front elevational view of the directing handle assembly of

FIG. 13

;





FIG. 15

is a greatly enlarged front sectional view of the cleaning solution reservoir of

FIG. 13

showing a check valve thereof;





FIG. 16

is a greatly enlarged side sectional view of a directional valve assembly of

FIG. 1

shown with a first discharge port open;





FIG. 17

is a side sectional view of the valve assembly of

FIG. 16

shown with a second discharge port open;





FIG. 18

is a schematic view of a fluid control circuit of the extractor of

FIG. 1

according to a first preferred embodiment of the present invention;





FIG. 19

is a schematic view of a fluid control circuit of a carpet extractor according to a second preferred embodiment of the present invention;





FIG. 20

is a side sectional view of a pump housing and solution supply pump for the embodiment of

FIG. 18

;





FIG. 21

is an exploded perspective view of the pump housing and pump of

FIG. 20

;





FIG. 22

is a side elevational view, in partial section, of an extractor and attachment tool according to the embodiment of

FIG. 19

;





FIG. 23

is an enlarged bottom plan view of the base assembly of

FIG. 22

; and,





FIG. 24

is an enlarged side sectional view of the reservoir and handle assembly of

FIG. 13

, showing a reservoir latching mechanism.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the drawings, wherein the showings are for purposes of illustrating preferred embodiments of the invention only and are not for purposes of limiting the same,

FIGS. 1 and 2

show an upright carpet extractor. The extractor includes a base assembly A having a base housing


10


. A directing handle assembly


12


is pivotally connected to the base housing


10


for manipulating the base assembly over a floor surface to be cleaned. A cleaning solution supply tank or reservoir


14


is removably supported on the handle assembly


12


for supplying cleaning solution to a floor surface or to an optional hand-held accessory tool


16


(

FIG. 3

) for remote cleaning. A recovery tank and nozzle assembly


18


is removably supported on the base housing


10


. A vacuum source, such as a motor and fan assembly


20


(

FIG. 4

) is supported on the base housing


10


rearward of the recovery tank assembly for drawing a vacuum.




With reference to

FIGS. 4-7

, the base housing


10


includes a unitary molded lower housing portion


22


and an upper housing portion


24


including a front hood


26


, a motor cover


28


, and a rear cosmetic cover


30


, which overlies a rearward portion of the motor cover. The motor cover and lower housing portion are joined together by bolts, screws, or other suitable fixing members to enclose the motor and fan assembly


20


. Specifically, as shown in

FIGS. 5 and 7

, posts


34


,


35


, and


36


, are formed in the lower housing portion and posts


37


and


38


are formed on the cosmetic cover


30


. The posts


34


,


35


, and


37


,


38


are aligned and receive threaded screws for connecting the two parts together. The motor cover


28


is trapped between the lower housing portion


22


and the cosmetic cover


30


. The front hood partially extends over the motor cover and the cosmetic cover and is positioned adjacent opposing vertical side walls


40


and


42


of the lower housing portion, which extend forwardly to provide part of a cosmetic housing shell for the base assembly. The front hood is attached to the lower housing portion and the motor cover by screws


44


or other suitable fixing means. As shown in

FIG. 5

, two screws are received in laterally spaced holes


46


in the front hood which are positioned over the posts


36


and corresponding threaded bores


48


on the motor cover. Together, the lower housing portion


22


and the motor cover


28


define a chamber


50


for receiving the suction motor and fan assembly


20


. The chamber is preferably located along an axial center line of the base housing


10


.




Laterally displaced wheels


54


are journaled into a rearward end


56


of the lower housing portion


22


. A rotatable brushroll


60


, for agitating the floor surface to be cleaned, is mounted adjacent a forward end


62


of the lower housing portion


22


in a downwardly facing integral cavity


64


defined by a lower surface of the lower housing portion. The brushroll is rotated by a motor-driven belt


66


. A motor


68


for the belt is supported by the lower housing portion


22


in an integral indentation or pocket


70


defined beneath the motor and fan assembly


20


, shown most clearly in FIG.


6


. As shown in

FIG. 4

, a cleaning solution distributor, such as a drool or spray bar


74


, mounted to the lower housing portion


22


above the brushroll


60


, directs cleaning solution onto the floor surface via the brushroll.




The chamber


50


for the motor and fan assembly is divided into interconnected compartments or cavities, namely a rearward motor housing compartment


76


and a forward fan housing compartment


78


which receive a motor portion


80


and suction fan portion


82


of the motor and fan assembly


20


, respectively. Integrally molded into an upper surface of a rearward portion of the lower housing portion


22


are lower portions


84


and


86


of motor and fan housing compartments


76


and


78


, respectively. The motor cover


28


defines top portions of the housing compartments


76


and


78


for the motor and fan portions


80


and


82


, respectively.




A vertically extending inlet chamber


88


is molded into a forward portion of the lower housing portion


22


, forward of the fan compartment and communicating with the fan compartment via a central opening


89


. A forward portion of the motor cover defines an upper portion


90


of the inlet chamber through which working air is drawn into the fan portion. Air entering the inlet chamber passes into an eye


92


the fan. The fan compartment is indented in an annular ring


94


adjacent the eye of the fan so that all air entering the inlet chamber passes through the eye of the fan. A louvered plate


96


(

FIG. 5

) is removably affixed below the lower housing portion


22


adjacent the motor and fan assembly


20


and brushroll motor


68


.




The front hood


26


is seated over the lower housing portion


22


and a forward end of the motor cover


28


to provide part of a cosmetic cover for the components of the base assembly A. Together, the front hood and the lower housing portion define a socket or well


100


for receiving the recovery tank and nozzle assembly


18


. The socket includes opposing side walls


40


and


42


, defined by the lower housing portion


22


, a rear wall


106


defined between the socket and the inlet chamber


90


to the fan housing compartment


78


, a front wall


108


, defined between the socket and the brushroll cavity


64


, and a base


110


, extending from lower ends of the four walls


40


,


42


,


106


,


108


.




With continued reference to

FIGS. 4 and 5

, and reference also to

FIGS. 8-11

, the recovery tank and nozzle assembly


18


includes a recovery tank


120


. The recovery tank includes a basin portion


122


and an upper portion


124


which are sealed together by glueing, sonic welding, or other conventional means, to define an internal chamber


126


for collecting recovered dirty cleaning solution.




An exterior forward region of the upper portion


124


and basin portion


122


, when joined, defines a depressed zone


128


. When the recovery tank and nozzle assembly is positioned in the socket


100


, the depressed zone extends forward of the lower housing portion


22


and the brushroll cavity


64


, such that a perforated lip


130


at a lower end of the depressed zone is positioned adjacent the floor surface. A detachable nozzle cover


134


cooperates with the depressed zone to form a suction nozzle flowpath


138


having an elongated inlet slot or nozzle


140


extending laterally across the width of the nozzle cover and an outlet


142


at an upper end of the flowpath


138


. Specifically, the nozzle cover is removably connected to the recovery tank


120


by screws, bolts or other suitable fasteners located adjacent upper and lower ends of the nozzle cover. Alternatively, the nozzle cover could be adhered to the recovery tank by glue or sonic welding.




As shown in

FIG. 8

, two screws


146


attach the upper end of the nozzle cover to the upper portion


124


of the recovery tank, while four, similar screws


148


attach the lower end of the nozzle cover to the lower lip


130


of the basin portion


122


. Peripheral edges


150


and


150


′ of the nozzle cover


134


sealingly engage adjacent peripheral edges


154


and


154


′ of the depressed zone. A pair of sealing members, such as gaskets


158


and


158


′, are disposed between each of the peripheral edges of the nozzle cover and the depression, and assist in providing an airtight seal. Alternatively, the peripheral edges of the nozzle cover are sealed to the corresponding peripheral edges of the depressed zone with an adhesive. The nozzle cover


134


and the depressed zone


128


are formed from a transparent material, such as a conventional thermoplastic, which allows an operator to check that the flowpath


138


is suctioning dirt and cleaning fluid effectively and to ensure that the brushroll


60


is rotating.




Dirt and cleaning solution from the floor surface to be cleaned are drawn through the nozzle inlet slot


140


into the suction flowpath


138


. As shown in

FIG. 10

, the flowpath widens into an exit chamber


160


adjacent the upper end of the nozzle cover


134


. A recovery tank inlet slot


170


, integrally formed with the recovery tank upper portion


124


, extends vertically into the recovery tank interior chamber


126


. An opening or inlet


172


is defined in an upper end of the inlet slot


170


. The opening communicates directly with the nozzle exit chamber


160


. The slot has a vertically extending planar rear wall


174


, which is oriented perpendicularly to the adjacent exit chamber and outlet


142


of the nozzle flowpath, and a lower outlet


176


.




The recovery tank inlet slot


170


acts as an air-fluid separator. The dirt, cleaning solution, and working air enter the recovery tank through the opening


172


. The rear wall


174


of the inlet slot directs the recovered cleaning solution and working air through a roughly 90-degree angle, as shown by arrow B in

FIG. 4

, and downward into the recovery tank where the recovered solution and dirt are collected in the interior chamber


126


. The contact of the recovered solution with the rear wall


174


assists in separating the cleaning solution from the working air. It also prevents liquid from traveling directly toward an outlet of the chamber


126


. A forward wall


178


of the inlet slot


170


extends generally parallel with the rear wall


174


, but is shorter in length, allowing working air to enter the recovery tank without passing through the accumulated dirty cleaning solution in the chamber


126


. Since the air has to turn an additional 90 degrees, any remaining liquid in the air stream tends to precipitate out.




An upper end


182


of the opening


172


is closed during floor cleaning by a removable inlet slot cover


184


so that all the air and recovered solution entering the nozzle flowpath


138


is directed into the recovery tank chamber


126


. The inlet slot cover includes a horizontal top portion


186


and a wall


188


, shaped to fit through the opening upper end


182


, which extends vertically from a lower surface of the top portion. A sealing member


190


, such as an annular gasket, is preferably received around the wall


188


to seal the inlet slot cover around the opening upper end. Optionally, a flexible tag (not shown) connects the inlet slot cover


184


with an exterior surface of the recovery tank


120


so that the cover is not misplaced during above the floor cleaning.




A discharge opening


200


is defined in the upper portion


124


of the recovery tank


120


for emptying the collected dirty cleaning solution and dirt from the interior chamber


126


. As mentioned, the rear wall


174


of the inlet slot prevents direct flow of liquid to the discharge opening


200


of the recovery tank. During operation of the extractor, the discharge opening is sealed by a removable hollow lid


204


.




The lid


204


includes an upper wall


206


, which forms an exterior of the lid, and a lower wall


208


. The upper and lower walls are glued together to define an interior discharge chamber


210


. A sealing member, such as a gasket


212


, seals a lower surface of the lower wall


208


around the discharge opening


200


. The lower wall has an inlet


214


, which is disposed over the discharge opening


200


when the lid is in place, and an outlet


216


, which is disposed over the vertically extending upper portion


90


of the inlet chamber, defined by the motor cover


28


, through which the discharge chamber communicates with the fan


82


. Working air is sucked upward from the recovery tank


120


by the motor and fan assembly


20


, drawn through the discharge chamber inlet


214


into the discharge chamber


210


, and is directed through an almost 180-degree turn by the lid upper wall


206


. The working air travels downward through the discharge chamber outlet


216


into the motor cover upper portion


90


of the inlet chamber


88


. When the lid


204


is seated on the recovery tank, the lower wall


208


partially covers an upper end of the front hood


26


. As shown in

FIG. 5

, the front hood provides an air access opening


220


to the motor cover upper portion


90


of the inlet chamber


88


.




The positioning of the recovery tank


120


, lid


204


, and motor and fan assembly


20


provides a low profile extractor base assembly A, while maintaining a sizeable capacity for the recovery tank. This allows the base assembly to be wheeled under chairs, beds, and other household furniture or obstructions.




With continued reference to

FIGS. 4

,


8


, and


10


, fastened to the lid


204


is a float cage assembly


224


. The float cage assembly


224


is removable from the recovery tank


120


along with the lid for ease of emptying the recovery tank and for cleaning of the float cage assembly. Specifically, the float cage assembly


224


includes a float cage


226


. The cage is attached to the lower wall


208


of the lid by a number of tangs


228


, which slot into corresponding openings


230


defined in the lower wall


208


around the lower wall inlet


214


. A float


232


is received within the float cage. The float chokes off the flow of working air through the recovery tank chamber


126


when the reclaimed solution in the recovery tank reaches a predetermined level. A filter cup


236


is optionally received around the float cage for filtering particles of dirt from the working air (See FIG.


4


). The filter cup is preferably formed from a porous material, such as plastic or foam, which is readily washable or replaceable to prevent the filter from becoming clogged with dirt. Prior to entering the discharge chamber


210


from the recovery tank


120


, therefore, the working air passes through the filter cup


236


and the float cage


226


as shown by arrow C.




With particular reference to

FIG. 41

the lower housing portion


22


defines an exhaust chamber


238


at the base of the fan housing compartment


78


. The working air leaves the fan housing compartment through the exhaust chamber in the direction of the floor surface through exit slots


240


defined in the plate


96


, as shown in FIG.


5


.




Louvers


242


(shown in FIG.


7


), formed in a rear end of the base housing


10


provide an air inlet for drawing in cooling air for cooling the fan motor


80


. Preferably, a cooling fan


246


, connected to a rear of the motor


80


is rotated by the motor to circulate air around the fan motor. Exhaust of air is through louvers


248


.




With reference to

FIGS. 4

,


9


, and


11


, the recovery tank


120


includes a carrying handle


250


which is movable between a first functional position, or locking position (shown in FIGS.


9


and


11


A), in which the recovery tank is lockable to the base housing


10


, a second functional position, or carrying position (shown in FIG.


11


B), in which the recovery tank is removable from the base housing


10


and the lid


204


is locked to the recovery tank, and a third functional position, or emptying position (shown in FIG.


11


C), in which the lid is removable from the recovery tank for emptying the recovery tank. Specifically, the carrying handle


250


includes a central, U-shaped portion


252


defined between two laterally-spaced end portions or legs


254


and


254


′. The legs


254


and


254


′ are pivotally connected to the upper portion


124


of the recovery tank.




In the locking position, the handle lies adjacent to the recovery tank and upper wall


206


of the lid to maintain the sleek, low profile of the base assembly A. In the locking position, the legs lie generally horizontally. The central portion


252


includes a rearwardly extending engagement tab


256


, best shown in

FIG. 4. A

latching member


258


is received in a vertically extending slot


260


in the rear cosmetic cover


30


so that it extends upwardly from the cosmetic cover


30


, rearward of the lid. Specifically, the latching member is pivotally connected at a lower end to the base of the slot at two laterally spaced pivot points


262


. A V-shaped biasing member


266


, received in the slot


260


rearward of the latching member, biases the latching member to a forward position. The latching member defines a tang


268


which engages the tab


216


on the carrying handle


250


, when the latching member is in the forward position, to lock the recovery tank


120


to the base housing


10


. To release the tab from engagement, the latching member is pivoted rearwardly, allowing the recovery tank carrying handle


250


to be pivoted forwardly into the carrying position.




In the carrying position, the lid


204


is held in position on the recovery tank


120


to avoid spillage of recovered cleaning solution during transportation of the recovery tank. Specifically, hooks


270


, one on each of the carrying handle end portions


254


engage corresponding projections


272


on the lid top wall


206


when the carrying handle is in the carrying position. The engagement of the hooks with the projections inhibits removal of the lid. To empty the recovery tank, the carrying handle


250


is pivoted further forward to the emptying position, releasing the projections from engagement with the hooks. The lid can then be removed from the recovery tank.




One or more tangs


274


(see FIG.


6


), mounted on a forward end of the lower housing portion


22


, engage the lip


130


of the nozzle inlet slot


140


, causing the recovery tank and nozzle assembly


18


to pivot around the tangs during removal, as shown in

FIGS. 11

A, B, and C. The recovery tank and nozzle assembly is moved forwardly during pivoting to disengage the assembly from the tangs.




With reference to

FIGS. 12-14

, the directing handle assembly


12


includes an upper handle portion


280


, which defines a hand grip


282


at its upper end, and a lower handle portion or body shell


284


. A cleaning solution reservoir support shelf


286


extends horizontally forwards from adjacent a lower end of the body shell


284


for supporting the cleaning solution supply tank


14


. The body shell is shaped to receive a rear portion of the cleaning solution supply tank. The directing handle assembly is completed by fixedly attaching the upper handle portion to the lower body shell by telescopingly sliding the upper handle downward over an attachment post


288


defined by an upper end of the body shell


284


. The upper handle is secured to the attachment post by a screw


290


, pins, or other suitable fasteners.




The supply tank


14


includes a carrying handle


292


mounted to an upper end of the tank, shown in FIG.


13


and in more detail in FIG.


24


. The handle includes a downward-facing slot


293


which receives the fingers of an operator's hand for transporting the reservoir. To latch the supply tank


14


in position on the directing handle assembly


12


, a catch


294


on the supply tank carrying handle


292


is engaged with a resiliently flexible latch


296


disposed on an outwardly extending lower end


298


of the upper handle portion. A biasing member


299


biases the latch to an engaged position.




To release the reservoir, the operator presses upwardly on the latch to move the latch to a disengaged position and withdraws the reservoir from the handle assembly.




Together, the body shell


284


and the base housing


10


thus comprise an extractor housing


300


which supports the main components of the extractor, including the recovery tank and nozzle assembly


18


, supply tank


14


, brushroll


60


and brushroll motor


68


, motor and fan assembly


20


, and the like.




As shown in

FIG. 2

, the directing handle assembly


12


is pivotally connected to the base housing


10


for movement between an upright position and a working position (shown in phantom). Specifically, the rear of the base assembly has laterally spaced integrally molded trunnions


302


(

FIG. 5

) for rotatingly receiving thereon spaced pivoting members


304


(

FIG. 14

) on the lower handle portion. As is evident from

FIG. 1

, the recovery tank and nozzle assembly


18


is removable from the base assembly A even in the upright position of the directing handle assembly


12


, facilitating emptying of the recovery tank


120


. In other words, the recovery tank and nozzle assembly can be lifted vertically by its carrying handle


250


and clears the cleaning fluid tank


14


and the directing handle assembly


12


.




Near the top of the cleaning solution supply tank


14


is a fill opening


310


through which the tank may be conveniently filled with cleaning solution as shown in

FIG. 13. A

cap


312


sealingly closes the fill opening. The cap includes an inverted cup portion


314


which serves as a convenient measuring cup for mixing an appropriate amount of a concentrated cleaning fluid with water in the supply tank. The cleaning fluid is poured into the tank and the cap is then inverted to seal the fill opening


310


.




With reference also to

FIG. 15

, at the base of the cleaning solution supply tank


14


is a cleaning solution outlet


316


. A check valve


318


closes off the outlet during transport of the tank


14


. A reservoir valve actuator


320


opens the check valve


318


when the tank is seated on the support shelf


286


. A grommet


322


, formed from a resilient, flexible material, such as rubber, serves to seal the valve


318


to the cleaning solution tank outlet


316


and to seal around the valve actuator


320


. Specifically, the grommet includes a cylindrical portion


324


which is seated in the outlet


316


and a skirt portion


326


, which extends downwardly and outwardly from the cylindrical portion, to form an annular sealing surface


328


which seals against a corresponding surface


330


of the valve actuator.




With reference now to FIGS.


14


and


16


-


17


, the outlet


316


is fluidly connected to a valve assembly, or combination port valve


340


. The valve assembly


340


directs the cleaning solution to the drool/spray bar


74


for floor cleaning, or to the accessory tool


16


, for cleaning remote surfaces, such as stairs and upholstery. The valve assembly is preferably supported by the body shell


284


, beneath or adjacent to the cleaning solution supply tank


14


, as shown in

FIG. 13

, although other locations for the valve assembly, such as in the base assembly A, are also contemplated. In a first embodiment, shown schematically in

FIG. 18

, a hose


342


is connected between the cleaning solution supply tank and an inlet port


344


of the valve assembly


340


. The cleaning solution flows under gravity from the supply tank


14


to the valve assembly


340


. In a second embodiment, shown schematically in

FIG. 19

, and discussed in detail later, the cleaning solution is pumped under pressure to the valve assembly. In both embodiments, the valve assembly is structurally the same, it is only the components of the extractor that are coupled with the valve assembly that differ.




With reference once more to

FIGS. 16

,


17


, and


18


, the valve assembly


340


includes a valve housing


346


with an interior chamber


348


. The housing chamber includes a cylindrical body portion


350


, into which the inlet port


344


opens. The valve assembly


340


includes first and second valve members or discharge valves


352


and


354


, respectively, which selectively open to release cleaning solution to the drool/spray bar


74


or to the accessory tool


16


, respectively. The first and second valve members are disposed on first and second ends


356


and


358


, respectively, of the cylindrical body portion


350


.




The first valve member


352


is fluidly connected with the drool/spray bar


74


and includes a cylindrically shaped first valve bore


360


, defined by the valve housing


346


and extending axially from the first end


356


of the body portion, and a cylindrical first valve stem or poppet


362


. The first poppet is positioned within the housing chamber


348


for sealing the first valve member


352


. Specifically, the first poppet is slidingly received in the valve bore such that a first, open inner end


364


of the first poppet extends into the body portion


350


of the valve assembly and a second, outer closed end


366


protrudes from a distal end


368


of the first valve bore


350


, so that it extends beyond the valve housing


346


. A first circumferential seal


372


, such as an O-ring, is positioned in a circumferential groove


374


, located in an outer surface of the first poppet adjacent the distal end


368


of the valve bore. The seal


372


seals the first poppet to the first valve bore to define an annular space


376


between the first poppet


362


and the first valve bore


360


, which is sealed from the exterior. A first circumferential flange


380


extends radially from the inner end


364


of the first poppet


362


into the body portion


350


of the valve assembly. The first valve bore


360


is narrower than the cylindrical body portion


350


such that an annular first valve seat


382


is defined by a stepped portion between the first end


356


of the body portion and the first bore


360


. A compression spring


384


, having first and second ends


386


and


388


, respectively, is disposed axially in the body portion


350


of the chamber. The first end


386


of the spring engages the inner end


364


of the first poppet


362


, biasing the first flange


380


toward the first valve seat


382


. A second circumferential seal


390


, such as an O-ring, is positioned on the first poppet


362


between the first flange


380


and the first valve seat


382


. In the. normally closed position, the pressure of the spring compresses the second seal


390


between the first flange


380


and the first valve seat


382


, sealing the body portion


350


of the valve assembly from the annular space


376


between the first valve bore


360


and the first poppet


362


.




The housing


346


defines a first discharge port


400


which opens into the annular space


376


, between the first and second seals


372


and


390


. The first discharge port is fluidly connected to the drool/spray bar


74


by a hose


402


, shown schematically in FIG.


18


. As shown in

FIG. 6

, the hose is supported by a channel


404


which runs along one side of the base housing


10


. To separate the fluid lines of the extractor from the electrical components of the base A, a wall


406


of the rear cosmetic cover


30


is seated on the motor cover


28


(as shown in FIG.


5


), forming a barrier between the fluid lines, such as hose


402


, and the electrical wiring for the fan motor


80


, brushroll motor


68


, and other electrical components of the base assembly.




To open the first valve member


352


, and allow cleaning solution to pass from the body portion


350


and out through the first discharge port


400


, the first poppet


362


is pushed inwardly, toward the body portion by a valve actuator. A preferred actuator is a generally vertically extending actuation rod or push rod


410


, which is positioned with a tapered lower end


412


located adjacent the closed outer end


366


of the first poppet. The lower end


412


of the rod defines a camming surface


414


. When the actuation rod


410


is pushed downwards, the camming surface


414


engages the outer end


366


of the poppet, pushing the first poppet inwards against the biasing force provided by the compression spring


384


. The flange


380


is thereby disengaged from the valve seat


382


, providing a passageway between the chamber


348


and the first discharge port


400


, through which the cleaning solution flows under gravity, as shown in FIG.


16


.




Although

FIG. 16

shows the first discharge port


400


as being located vertically opposite the inlet port


344


, it should be appreciated that the inlet port and the first discharge port could equally extend from the valve housing in other directions. As shown in

FIGS. 13 and 14

, the inlet port and the first discharge port extend forwardly and parallel to each other.




With reference once more to

FIGS. 12-14

, the actuation rod


410


comprises an upper portion


416


and a lower portion


418


. The upper portion of the rod is received within the upper portion


280


of the directing handle assembly, and is pivotally connected at an upper end to a trigger


422


. The trigger is pivotally connected to the handle grip


282


at a pivot point


424


. By squeezing the trigger


422


toward the handle grip, the upper portion


416


of the actuation rod is moved downwardly. The lower portion


418


of the actuation rod is received in a central channel


426


in the body shell, defined by two parallel spaced walls


428


and


430


. A lower end


432


of the upper portion


416


of the actuation rod is positioned such that it pushes the lower portion


418


of the rod downwards when the trigger


422


is gripped. The lower portion of the actuation rod includes a compression spring


434


which biases the actuation rod upwardly when pressure on the trigger is released.




With reference also to

FIGS. 3

,


17


, and


18


, the accessory tool


16


includes a solution supply hose


436


for delivering cleaning solution to a remote distributor


438


. The second valve member


354


of the valve assembly is fluidly connected with the accessory tool supply hose when the tool is to be used. The second valve member defines a cylindrical internal bore


440


which extends axially from the second end


358


of the body portion and defines a second discharge port


442


at an outer end. A second cylindrical valve stem or poppet


444


is received in the housing


346


for selectively closing the second valve member. Specifically, the bore


440


slidingly receives the second valve stem


444


. An inner, closed end


446


of the second valve stem extends into the body portion


350


of the valve assembly. The valve stem


444


defines a cylindrical internal passageway


448


, best shown in

FIG. 17

, which extends axially along the second valve stem from the closed inner end


446


to an open outer end


450


of the second valve stem, and at least one side opening


452


. Preferably, two circular side openings are defined in opposite sides of the second valve stem. A second valve seat


454


is defined by a stepped portion between the body portion


350


and the valve bore


440


. A second annular flange


456


extends radially from the second valve stem


444


adjacent the inner end


446


. A third compression seal


458


, such as an O-ring, is positioned around the second valve stem between the flange


456


and the second valve seat


454


. The second end


388


of the compression spring


384


biases the second valve stem


444


and the flange


456


to the normally closed position in which the flange compresses the seal


458


against the second valve seat


454


, thereby sealing the valve bore


440


from the body portion


350


.




A quick connect coupling assembly


460


releasably connects the second valve member


354


to the accessory tool supply hose


436


. Specifically, the accessory tool hose is fluidly connected to a male quick coupling connector


464


. An exterior of the housing


346


, adjacent the second valve member


354


, defines a corresponding female connector


466


which quickly couples with the male connector


464


, as best shown in FIG.


17


. While one preferred embodiment of the male and female connectors


464


,


466


is there shown, it should be appreciated that other suitable connectors are also contemplated. In the embodiment shown, the female connector includes a circumferential groove


468


which receives a corresponding circumferential rim


470


of the male connector. An O-ring


472


, provides a fluid-tight seal between the male and female connectors.




The male connector


464


includes a valve stem actuator


474


which defines an internal bore


476


and a barb


478


at a distal end for coupling to a solution supply hose. To release cleaning solution from the second discharge port


442


, the male coupling


464


is advanced on the female coupling


466


. This causes the valve stem actuator


474


to enter the second discharge port


442


and penetrate the second valve bore


440


, forcing the closed end


446


of the valve stem


444


into the body portion


350


. The opening


452


in the valve stem enters the body portion, providing a fluid path through the body portion, valve stem and valve stem actuator bore


476


to the accessory hose


436


.




While the valve assembly


340


has been described with reference to a single compression spring


384


which biases both valve stems


362


,


444


to the closed position, alternatively a pair of compression springs may be provided, one for each valve stem. The single compression spring


384


is resilient enough to allow both valve members to be opened contemporaneously, if desired, feeding cleaning solution to both a remote surface and a floor surface.




With reference to

FIGS. 3

,


18


,


20


, and


21


, in the first embodiment described above, the hose


342


is directly connected between the valve actuator


320


for the cleaning solution tank


14


and the valve assembly inlet port


344


so that cleaning solution flows under gravity from the tank


14


to the valve assembly. A cleaning solution supply pump


480


, such as an electric motor-driven peristaltic pump, is coupled between the valve assembly


340


and the accessory tool hose


436


for pumping the cleaning solution to the accessory distributor


438


. Specifically, a pump hose


484


is connected at one end to the barb


478


of the male quick connect coupling connector


464


. The other end of the pump hose


484


is received around a pump inlet fitting


486


. The hose


484


may be firmly attached to the inlet fitting or be releasable, to allow for cleaning of the hose. An outlet fitting


488


of the pump is connected to the accessory tool hose


436


and may be similarly affixed or releasable.




With particular reference to

FIGS. 20 and 21

, the pump


480


is preferably enclosed in a two-part pump housing


490


which is removably mounted on top of the base assembly A when the accessory tool


16


is to be used. A lower portion


492


of the pump housing is shaped to be received on top of the recovery tank and nozzle assembly


18


. The lower portion defines an L-shaped tube


494


having a vertically extending protrusion


496


which is received in the upper end


182


of the recovery tank inlet slot


170


via the opening


172


. The protrusion


496


of the tube defines a forward wall


498


which closes off the nozzle outlet


142


when the protrusion


496


is inserted into the inlet slot


170


. This prevents the motor and fan assembly


20


from drawing working air and cleaning solution through the nozzle flowpath


138


. Extending perpendicularly from an upper end of the lower portion of the L-shaped tube is a cylindrical portion


500


which defines an opening for selectively receiving a tubular coupling


502


connected to one end of a vacuum hose


504


of the accessory tool


16


. An electrical cable


506


is connected between the pump


480


and the base assembly A when the accessory tool is to be used, to supply power to the pump.




An upper portion


508


of the pump housing


490


defines two openings, namely a rearward opening


510


for providing access for the pump hose


484


to the fluid inlet fitting


486


of the pump and a forward opening


512


for providing access for the accessory tool hose


436


to the fluid outlet fitting


488


of the pump. The upper and lower portions of the pump housing are connected by snap connections, screws or other means which allow the pump housing to be opened, if necessary, for repair of the pump


480


. Alternatively, two portions can be permanently secured together as with an adhesive, sonic welding, or the like.




In operation, the extractor is switched on by operating a pair of switches


512


,


514


located on the directing handle assembly


12


, as shown in

FIG. 1

, or other convenient location. The first switch


512


energizes the motor


68


for the brushroll


60


. If desired, the extractor may be operated without rotation of the brushroll, such as when the accessory tool is being used. The second switch energizes the fan motor


80


. When energized, working air and cleaning solution are extracted from the floor surface to be cleaned and are carried through the nozzle flowpath


138


into the recovery tank


120


. Cleaning solution is released under gravity from the spray/drool bar


74


when the handle trigger


422


is actuated. When the recovery tank


120


fills with recovered cleaning solution to a certain level, the float


232


blocks the inlet


214


to the discharge chamber indicated in a change in the sound of the fan


82


or a lack of suction at the nozzle inlet slot


140


. The operator then unlocks the recovery tank from the base housing


10


by releasing the latching member


258


from engagement with the recovery tank carrying handle tab


256


and moves the carrying handle


250


to the carrying position. The operator removes the recovery tank


120


, together with the attached nozzle cover


134


and lid


204


and transports it to a sink, or other fluid disposal site. The carrying handle is moved from the carrying position to the emptying position and the lid


204


, as well as the attached float cage assembly


224


, are detached from the recovery tank. The recovery tank


120


is then inverted to empty it while holding the carrying handle


250


out of the way. The recovered dirt and cleaning solution are emptied from the recovery tank via the discharge opening


200


. At the end of a floor cleaning process, or if excess dirt has built up on the filter cup


236


during the cleaning process, the foam cup may be rinsed to remove accumulated dirt. The nozzle flowpath


138


, being attached to the recovery tank, is also readily rinsed to remove trapped dirt, as desired. In cases where trapped dirt cannot be removed by rinsing, the nozzle cover


134


may be detached from the recovery tank for a more thorough cleaning.




When it is desired to convert the extractor from the floor cleaning to a remote cleaning mode for cleaning upholstery, stairs, and the like, the brushroll motor


68


is deenergized by tripping the switch


512


. The inlet slot cover


184


is removed from the opening


172


and the pump housing


490


is positioned on the base assembly A such that the protrusion


496


of the L-shaped pump housing tube extends into the recovery tank inlet slot


170


. The electric cable


506


is electrically connected with the base assembly A to energize the solution supply pump


480


. The male quick connect coupling


464


on the pump hose


484


is attached to the female connector


466


on the valve assembly


340


, allowing cleaning solution to pass from the cleaning solution supply tank


14


, through the valve assembly and pump hose to the pump


480


and thence, under pressure, to the accessory tool hose


436


. A trigger


516


, at the remote end of the tool hose, is actuated, as required, to allow the cleaning solution, under pressure, to be sprayed through the remote distributor


438


as shown in FIG.


3


. The vacuum hose of the accessory tool is coupled by the tubular coupling


502


to the cylindrical portion


500


of the L-shaped tube


494


. Specifically, the vacuum hose is connected at its remote end to an accessory nozzle


518


. The nozzle may have any desired shape for accessing corners of upholstery, stairs, and the like. Also, a brush (not shown) may be provided adjacent the nozzle, if desired. Dirt and cleaning solution are drawn through the accessory nozzle


518


by the suction fan


82


and thereafter drawn into the recovery tank


120


through the L-shaped tube


494


.




In the second embodiment, shown in

FIGS. 19

,


22


, and


23


, the cleaning solution is pumped, rather than gravity fed, by a solution supply pump


520


, such as an electrically driven pump of the type previously described, to a valve go assembly


522


of the type described in the first embodiment. This allows both an accessory tool


524


and a spray bar


526


to receive pressurized cleaning solution, as required. In this embodiment, the pump


520


is preferably located in a base assembly D, as shown in FIG.


23


. Specifically, a lower surface of a lower housing portion


528


of a base housing


530


defines a downward facing pocket or receptacle


532


for receiving the pump.




A vacuum source, such as a fan and motor assembly


534


is received in a chamber


536


defined in the base housing, as described for the first embodiment. As before, a fan portion


540


and motor portion


542


are axially aligned and received in fan and motor compartments


544


,


546


of the chamber. A brushroll motor


544


is located as before in a downward facing indentation or pocket


550


formed in the lower surface of the lower housing portion


528


.




The positioning and geometries of the fan


540


, fan motor


542


, brushroll motor


548


and solution supply pump


520


, and their corresponding housing chambers, are designed to minimize the space occupied by these components and provide for a large capacity recovery tank


552


. Preferably, the brushroll motor


548


and pump


520


are located in their corresponding pockets on opposite sides of the base housing


530


, adjacent to, and generally beneath, an inlet chamber


554


to the fan housing compartment. The inlet chamber has a hemi-disc-shaped indentation in a base wall


556


, and the positioning of the brushroll motor and pump on either side of the inlet chamber takes advantage of the open spaces on either side of the disc shape.




Louvers


560


, formed in a rear end of the base housing


530


provide an air inlet for drawing in cooling air for cooling the fan motor


542


. A cooling fan


562


, connected to a rear of the motor


540


is rotated to circulate air around the fan


540


and the cleaning solution pump


520


. The same source of air is used for both the pump and the fan motor to minimize the possibility of cleaning fluid being sucked into the base housing. The brushroll motor is cooled by the exhaust air from the fan chamber, i.e., the air being evacuated from the recovery tank


552


. The cooling air, which has passed over the pump and fan motor, exits the base housing through a cooling air outlet


564


at the rear of the base housing.




The valve assembly may be mounted on a directing handle


566


, as shown in

FIG. 22

, or may be located in the base assembly, or other suitable location on the extractor. When mounted on the directing handle, a first hose


572


carries cleaning solution from a cleaning solution supply tank


574


to the pump


520


in the base assembly. A second hose


576


carries the cleaning fluid back up to the directing handle-mounted valve assembly


522


. A third hose


578


connects the valve assembly and the spray bar


526


. The relative positions of the hoses, pump, and valve assembly are shown most clearly in FIG.


19


.




In the floor cleaning mode, the spray bar


526


delivers the pressurized cleaning solution to a floor surface to be cleaned. The pump


520


is electrically connected to the motor and fan assembly


534


, and runs continuously whenever the motor and fan assembly is energized. The motor and fan assembly draws a vacuum on a floor nozzle flowpath


588


and the associated recovery tank


552


, as described for the first embodiment.




To convert the extractor to the remote cleaning mode, a vacuum hose outlet connector


592


, which is connected to a vacuum hose


594


of the accessory tool


524


, is inserted through an inlet opening


598


into an inlet slot


600


of the recovery tank


552


. The outlet connector is shaped for sealing the inlet slot opening


598


and a nozzle outlet


604


, closing off the nozzle flowpath


588


from the recovery tank. As shown in

FIG. 22

, the vacuum hose


594


carries a portion of a cleaning supply hose


606


for the attachment tool within it, facilitating manipulation of the accessory tool. The solution supply hose


606


is coupled by a male coupling to a corresponding female coupling, similar to the male and female couplings


464


and


466


described for the first embodiment, on a second discharge port of the valve assembly to supply pressurized cleaning solution to a distributor


614


at a remote end of the attachment tool. The motor and fan assembly


534


applies a vacuum to the recovery tank, drawing working air and reclaimed cleaning solution from the vacuum hose, through the inlet slot, and into the recovery tank.




In other respects not specifically mentioned above, the extractor of the second embodiment operates as described for the first embodiment.




The invention has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon a reading and understanding of this specification. It is intended to include all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.



Claims
  • 1. An upright carpet extractor of the type which applies a cleaning fluid to a floor surface and vacuums dirty cleaning fluid, the carpet extractor comprising:a recovery tank for collecting the dirty cleaning fluid; and, a housing including: a socket for selectively receiving said recovery tank said socket comprising at least two side walls, and a chamber, located rearward of the socket which holds a suction fan and motor assembly; and a nozzle, located adjacent a forward end of the socket, which vacuums the dirty cleaning fluid from the floor surface.
  • 2. The carpet extractor of claim 1, wherein the housing further comprises a first pocket for receiving a pump for pressurizing the cleaning fluid.
  • 3. The carpet extractor of claim 2, wherein the first pocket is positioned rearward of the socket and on one side of the chamber.
  • 4. The carpet extractor of claim 2, wherein the housing further comprises a second pocket for receiving a motor for rotating a brushroll mounted in the housing.
  • 5. The carpet extractor of claim 1, wherein the housing further comprises:a first pocket located on a first side of the chamber, forward of the fan and motor assembly and a second pocket located on a second side of the chamber forward of the fan and motor assembly.
  • 6. A carpet extractor comprising:a base housing; a handle mounted on said base housing and pivotable between an upright storage position and a reclined working position; a cleaning solution recovery tank carried by and selectively removable from said base housing said cleaning solution recovery tank being carried on said base housing forwardly of a pivot axis of said handle on said base housing; and, a cleaning solution supply tank carried by and selectively removable from said handle, wherein said recovery tank and said supply tank are so mounted on said base housing and said handle, respectively, that said recovery tank can be removed from said base housing even when said handle is in the upright Storage position.
  • 7. The carpet extractor of claim 6 wherein said supply tank is so mounted on said handle that said supply tank can be removed from said handle even when said handle is in the upright storage position.
  • 8. A carpet extractor comprising:a reservoir for storing and providing a supply of cleaning solution; a base assembly including: a distributor fluidly connected with the reservoir for selectively applying the cleaning solution to a floor surface to be cleaned, a nozzle for removing dirty cleaning solution from the floor surface, a recovery tank, fluidly connected with the nozzle for collecting the dirty cleaning solution from the nozzle, a vacuum source fluidly connected with the recovery tank for drawing a vacuum on the recovery tank, the extractor further includes a pump, fluidly connected between the reservoir and the distributor, and a housing for holding said nozzle, said recovery tank, and said vacuum source, said housing comprising: a first section for selectively receiving the recovery tank, a second section, located adjacent the first section, for holding the vacuum source, and a pocket which receives the pump.
  • 9. The carpet extractor of claim 8, wherein the pocket is positioned rearward of the first section.
  • 10. The carpet extractor of claim 9, wherein the pocket is positioned on one side of the chamber.
  • 11. A carpet extractor comprising:a reservoir for storing and providing a supply of cleaning solution; a base assembly including: a distributor fluidly connected with the reservoir for selectively applying the cleaning solution to a floor surface to be cleaned, a nozzle for removing dirty cleaning solution from the floor surface, a recovery tank, fluidly connected with the nozzle for collecting the dirty cleaning solution from the nozzle, a vacuum source fluidly connected with the recovery tank for drawing a vacuum on the recovery tank, and a housing for holding said nozzle, said recovery tank, and said vacuum source, said housing comprising: a first section for selectively receiving the recovery tank, and a second section, located adjacent the first section, for holding the vacuum source; and a motor drivingly connected to a brushroll mounted on the housing, the housing including an indentation which receives the brushroll motor.
  • 12. The carpet extractor of claim 11, wherein the indentation is positioned on another side of the second section.
  • 13. The carpet extractor of claim 12, wherein the vacuum source includes a suction fan driven by a motor and the second section has a suction fan-holding cavity and an air inlet cavity.
  • 14. The carpet extractor of claim 8, wherein the housing includes a lower section and an upper section which are connected together to define the second section therebetween.
  • 15. A carpet extractor comprising:a reservoir for storing and providing a supply of cleaning solution; a base assembly including: a distributor fluidly connected with the reservoir for selectively applying the cleaning solution to a floor surface to be cleaned, a nozzle for removing dirty cleaning solution from the floor surface, a recovery tank, fluidly connected with the nozzle for collecting the dirty cleaning solution from the nozzle, a vacuum source fluidly connected with the recovery tank for drawing a vacuum on the recovery tank, and a housing for holding said nozzle, said recovery tank, and said vacuum source, said housing comprising: a first section for selectively receiving the recovery tank, a second section, located adjacent the first section, for holding the vacuum source, a lower section and an upper section which are connected together to define the second section therebetween, the second section being partially defined in an upper surface of the housing lower section, a pocket, which is defined in a lower surface of the housing lower section, and an indentation, which is defined in the lower surface of the housing lower section.
  • 16. The carpet extractor of claim 15, wherein the chamber is located along an axial center line of the housing and wherein the pocket and the indentation are located on opposite sides of the axial center line.
  • 17. A carpet extractor comprising:a cleaning solution supply pump for supplying pressurized cleaning fluid to a distributor; a base assembly and a handle assembly pivotally mounted on the base assembly; a recovery tank selectively mounted on the base assembly; a brush mounted on the base assembly; the base assembly including a housing comprising: a front wall and a pair of opposed side walls, the housing selectively holding the recovery tank, and the housing including: a section for supporting a motor for driving a fan, and a pocket for holding the pump.
  • 18. The carpet extractor of claim 17, wherein the brush is rotatably mounted.
  • 19. The carpet extractor of claim 17, further comprisinga motor for driving the brush, and wherein the housing includes an indentation for holding the brush motor.
Parent Case Info

This application is a continuation of pending prior application U.S. Ser. No. 09/227,360, filed Jan. 8, 1999.

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Continuations (1)
Number Date Country
Parent 09/227360 Jan 1999 US
Child 09/615433 US