Ceiling fan with a light-sensitive circuit

Information

  • Patent Grant
  • 6294874
  • Patent Number
    6,294,874
  • Date Filed
    Monday, May 22, 2000
    24 years ago
  • Date Issued
    Tuesday, September 25, 2001
    23 years ago
Abstract
A ceiling fan assembly includes a fan and a light-sensitive circuit for controlling an illumination level of a light as a function of an ambient illumination level surrounding the ceiling fan assembly by selectively controlling or fixing a conduction phase angle of an AC power signal provided to the light. The light-sensitive circuit includes a photocell, a phase control circuit and a cutoff Circuit which prevents flicker at low illumination levels. The photocell is responsive to the ambient illumination level and has a conduction state. The conduction state changes in response to the ambient illumination level. The phase control circuit selectively varies or fixes a conduction phase angle associated with the AC power signal, which correspondingly determines a variation in the illumination level of the light. In response to the photocell, the phase control circuit selectively varies or fixes the conduction phase angle, and thus the illumination level associated with the light when the photocell exhibits an open circuit, and conversely, prevents the AC power signal from being provided to the light when the photocell exhibits a short circuit.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to ceiling fans and, more particularly, relates to ceiling fans with light fixtures including a light-sensitive night light feature.




2. Description of the Prior Art




It is well known that ceiling fans which include lighting units play an important role, particularly in residential settings, in providing comfort, safety and security for both persons and personal property within a particular residence. For instance, a homeowner or resident may leave his home during the daylight hours and not return until after dark. Unless the person leaves a light on before leaving his residence, a practice which wastes electricity and, therefore, money, that person will return home to a dark and potentially dangerous dwelling. Not only may the returning homeowner damage his personal property while attempting to locate and turn on a light switch but, in addition, the homeowner may fall and injure himself in the process. Even more foreboding is the possibility that an intruder may be waiting in the darkness to attack the unsuspecting homeowner. It is also to be noted that it would be advantageous to leave a ceiling fan on during these times to provide continuous air circulation, and thus increased efficiency in heating and cooling the home.




Another situation which poses a more direct hazard to a homeowner's personal property occurs when the homeowner goes away on vacation for several days. It is commonly known that burglars will watch a target residence for several days prior to actually burglarizing the home. It quickly becomes obvious to the burglar that the homeowner is away when no lights are on in the residence over the course of consecutive nights. Leaving the ceiling fan on during such extended periods away from the home is equally advantageous in heating and cooling the home, in addition to reducing the effect of stagnant air during a time when windows and doors are likely closed.




Attempts to combat such potentially hazardous low-light situations have included the use of mechanical timers to control the turning on and off of light fixtures within the residence. However, mechanical timers suffer from many disadvantages. For instance, homeowners who are not mechanically inclined find the actual setting of the timers to present insurmountable difficulty. The person fortunate enough to be able to set the timers properly is then left with the possibility that the timers, many of which are poorly designed or constructed, will not perform their operation properly. Also, it can be understood that the sight of a rather large timer protruding from a power outlet or ceiling fan may not be aesthetically pleasing to the homeowner. Further, the installation of timers in pre-existing ceiling fans poses the problem of finding a location to mount the timer in an easily accessible location.




However, even if the mechanical timers function properly, another disadvantage associated with their use is that they only have the potential to completely turn on or completely turn off the light fixtures which they are controlling. In other words, an illumination level of the light fixture is not adjustable to levels between a fully-on or a fully-off level, such as a night light. This is a disadvantage in that lighting conditions may warrant the need to have at least some intermediate level of light present during daylight hours. For instance, extremely stormy weather may present nighttime or dusk-like lighting conditions during the middle of the day. Therefore, a homeowner with a mechanical timer set for six o'clock in the evening who is returning home in the middle of the day would be faced with the same potential hazards discussed above.




In addition, even if a low level of illumination between the fully-off and fully-on levels is attainable, the light, particularly if it is incandescent, will generally flicker within a flicker range of illumination below a minimum threshold. This flicker is caused by an insufficient amount of current applied to a filament within the light to create substantially continuous illumination. Thus, flicker may result from an inadvertently low setting by the homeowner, or variations in the voltage, such as “brown-outs”.




Nonetheless, despite the waste of electricity associated with leaving a light on or using the potentially unreliable mechanical timers, such solutions to the problem suffer from at least one fundamental drawback, that is, they require continuous human intervention. The homeowner must remember to turn on the light before leaving during the day, and if he makes use of timers, the homeowner must remember to reset the timers when lighting conditions change with the seasons or when the homeowner's own schedule changes. In order to avoid flicker, the homeowner must set the illumination level of the light at some point that will compensate for any potential fluctuations in line voltages, which can be difficult if not impossible for the homeowner to determine.




OBJECTS AND SUMMARY OF THE INVENTION




It is an object of the present invention to provide a ceiling fan having a light-sensitive circuit which has the ability to control an illumination level of a light on the ceiling fan as a function of an ambient illumination level.




It is another object of the present invention to provide a ceiling fan having a light-sensitive circuit capable of providing a dimming region, wherein a light on the ceiling fan illuminates at selective percentages of a fully-on illumination level as a function of an ambient light level and a setting associated with the light-sensitive circuit.




It is yet another object of the present invention to provide a ceiling fan having a light-sensitive circuit for selectively varying a conduction phase angle associated with an AC power signal provided to a light on the ceiling fan.




It is still another object of the present invention to provide a ceiling fan having a light-sensitive circuit with a fixed conduction phase angle associated with an AC power signal provided to a light on the ceiling fan.




It is a further object of the present invention to provide a ceiling fan having a light-sensitive circuit which is capable of operating a light on the ceiling fan at a fully-on illumination level or a fully-off illumination level regardless of an ambient light level.




It is still a further object of the present invention to provide a ceiling fan having a light-sensitive circuit which avoids flicker from a light on the ceiling fan operating at low levels of illumination.




It is yet another object of the present invention to provide a ceiling fan having a light-sensitive circuit which is capable of providing a night light.




It is another object of the present invention to provide a light-sensitive circuit for use in a ceiling fan assembly which controls an illumination level of a light in the ceiling fan assembly as a function of an ambient illumination level, or turns the light fully-on or fully-off regardless of the ambient illumination level.




It is still another object of the present invention to provide a method for controlling an illumination level of a light in a ceiling fan assembly as a function of a sensed ambient illumination level without the light flickering at low illumination level.




In accordance with one form of the present invention, a ceiling fan assembly includes a fan, a light fixture with at least one light, and a light-sensitive circuit operatively coupled to the light. The light-sensitive circuit includes a photocell having a threshold illumination level. The photocell is responsive to a sensed ambient illumination level and controls an illumination of the light such that the illumination is responsive to the sensed ambient illumination level and the threshold illumination level.




The ceiling fan assembly may optionally include a multi-position switch coupled to the light, the light-sensitive circuit and an AC power signal. The multi-position switch decouples the light and the light-sensitive circuit from the AC power signal while in an off position; couples the light substantially directly to the AC power signal while in an on position; and couples the light to the AC power signal through the light-sensitive circuit while in a light-sensitive position. The ceiling fan assembly may include a cutoff circuit operatively coupled to the light-sensitive circuit, which limits a portion of a cycle of the AC power signal provided to the light such that the light will not illuminate while the value of the current is within a flicker region, thereby preventing the light from flickering.




In accordance with another form of the present invention, the light-sensitive circuit for use in the ceiling fan assembly includes a resistive network, a firing capacitor, a trigger (generating circuit, an AC power switch, and the multi-position switch. The resistive network has an equivalent resistance, which varies as a function of the sensed ambient illumination level and the threshold illumination level of the photocell. The firing capacitor is responsive to the resistive network, and charges to a firing voltage at a rate corresponding to the equivalent resistance. The trigger generating circuit is responsive to the firing capacitor, and generates a trigger signal in response to the firing capacitor being substantially charged to the firing voltage. The AC power switch is responsive to the trigger signal, and couples the AC power signal to the light in response to the trigger signal for a selectable portion of the cycle of the AC power signal.




The selectable portion of the cycle of the AC power signal corresponds to a current provided to the light. The light-sensitive circuit may include a cutoff circuit operatively coupled to the light-sensitive circuit, which limits the selectable portion of the cycle of the AC power signal provided to the light such that the illumination of the light is at a minimum while the value of the current is within the flicker region, thereby preventing the light from flickering.




The photocell of the light-sensitive circuit preferably exhibits either a substantially open circuit or a substantially short circuit in response to the ambient illumination level surrounding the light-sensitive circuit. Specifically, it is to be appreciated that the photocell has the threshold level associated therewith, and may exhibit a substantially open circuit when the ambient illumination level surrounding the light-sensitive circuit is either equal to or less than the threshold level. The photocell may exhibit a substantially short circuit when the ambient illumination level surrounding the light-sensitive circuit is greater than the threshold level. Alternatively, it is to be understood that the photocell may operate such that the photocell exhibits a substantially open circuit when the ambient illumination level surrounding the light-sensitive circuit is less than the threshold level and exhibit a substantially short circuit when the ambient illumination level surrounding the light-sensitive circuit is either equal to or greater than the threshold level.




In accordance with another form of the present invention, a method of controlling he illumination level of at least one light in a light fixture coupled to a ceiling fan assembly as a function of a sensed ambient illumination level includes the steps of coupling a light-sensitive circuit to the at least one light, and controlling the illumination level of the at least one light with the photocell such that the illumination of the light is responsive to the sensed ambient illumination level by the photocell. The controlling step may further include the steps of turning the at least one light on when the sensed ambient illumination level is less than the threshold illumination level of the photocell, and turning the at least one light off when the sensed ambient illumination level is greater than the threshold illumination level of the photocell.




The method may further include the steps of charging the firing capacitor to a firing voltage at a rate corresponding to the equivalent resistance; firing the diac. in response to the firing capacitor being charged to the firing voltage; generating a trigger signal in response to the dia. firing, and triggering the triac into a conduction mode in response to the trigger signal such that a portion of a cycle of an AC power signal provided to the light-sensitive circuit is provided to the at least one light causing the at least one light to illuminate at the illumination level corresponding to the portion of the cycle of the AC power signal. The method may also include the steps of preventing the firing capacitor from charging to the firing voltage at a time when the photocell is exhibiting the short circuit, or permitting the firing capacitor to charge to the firing voltage at a time when the photocell is exhibiting the short circuit and the equivalent resistance is at a minimum value.




Prior art methods and devices for controlling lighting in various settings, particularly in residential settings, have included many debilitating drawbacks. Such drawbacks include user setup difficulties, device operation failures, limited adjustment controls and aesthetically unpleasing designs. However, the present invention uniquely overcomes these disadvantages, as well as other disadvantages that may be appreciated by one of ordinary skill in the art, by providing a light-sensitive circuit which controls the illumination level of a light on a ceiling fan as a function of a variable resistor or a fixed resistor and the ambient illumination level surrounding the ceiling fan.




As will be discussed in greater detail in the detailed description to follow, the light-sensitive circuit may be employed such that the light will turn on and off automatically as the ambient illumination level in the room changes from light to dark and back again. Specifically, the user may manually adjust the light-sensitive circuit to an intermediate illumination level such that, as the ambient illumination level decreases to a threshold level associated with the light-sensitive circuit, the light will gradually begin to illuminate without flickering at low illumination levels.




Preferably, once the ambient illumination level surrounding the light-sensitive circuit substantially reaches the threshold level, the light will remain on at an intermediate illumination level corresponding to the intermediate position selected by the user or set by a fixed resistor. Accordingly, an otherwise darkened room may advantageously be provided with a night light by the present invention, thus enabling the user, such as a homeowner, to enter the room without injuring himself or his personal property. As the ambient illumination level surrounding the light-sensitive circuit increases through the threshold level, the light will eventually turn off and, thus save the homeowner the cost associated with leaving a light on during the daytime hours.




These and other objects, features and advantages of the present invention will become apparent from the following detailed description of illustrative embodiments thereof which is to be read in connection with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic diagram of a light-sensitive circuit for use in a ceiling fan assembly formed in accordance with the present invention.





FIG. 2

is an exemplary graph illustrating a conduction phase angle associated with an AC power signal, which is selectively varied or fixed by the light-sensitive circuit in the ceiling fan assembly formed in accordance with the present invention.





FIG. 3

is a ceiling fan assembly employing the light-sensitive circuit formed in accordance with the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring initially to

FIG. 1

a schematic diagram of a light-sensitive circuit


10


for controlling an illumination level of a light


12


in a ceiling fan assembly is illustrated. In particular, the light-sensitive circuit


10


and the light


12


each have first and second terminals. The first terminal of the switch


10


is electrically connected to the second terminal of the light


12


, while the first terminal of the light


12


and the second terminal of the switch


10


are electrically connected across an alternating current (AC) input


14


. It should be appreciated that the AC input


14


, in a preferred embodiment, supplies 120 volts AC to the light-sensitive circuit


10


. The AC input


14


may preferably be the corresponding power and return wires of a standard AC line cord.




The light-sensitive circuit


10


includes a multi-position, three pole, single throw (TPST) switch


16


having first second, third and fourth terminals, which may alternately be in an on, an off or a light-sensitive position; a light-sensitive photocell


18


having a first terminal, a second terminal and a light-sensitive portion; either a variable resistor (or a potentiometer)


20


having a first, a second and a third (i.e., center tap or wiper) terminal, or an optional fixed resistor


21


having a first and a second terminal, a first resistor


22


having a first and a second terminal; a second resistor


24


having a first and a second terminal; a capacitor


26


having a first and a second terminals; a diac


28


having a first and a second terminal; and a triac


30


having a first, a second and a third or gate terminal; a third resistor


32


having a first and a second terminal, a first diode


34


having a first and a second terminal; and a second diode


36


having a first and a second terminal.




As will be discussed below in particular relation to the present invention, a photocell is a device with electrical characteristics that are light-sensitive. Accordingly, it is to be appreciated that a photocell may serve as a switching device much the same as an ordinary transistor may serve such a purpose. However, because the photocell is light-sensitive., the photocell has a threshold light intensity level (i.e., threshold level) associated therewith which determines the conducting condition of the device. In other words, if the light intensity sensed by the photocell (i.e. ambient illumination) is at or higher than the particular threshold level, then the photocell will effectively present a short circuit (i.e., a substantially low resistance) and, therefore, conduct current from its first terminal through its second terminal. However, if such light intensity is below the threshold level, then the photocell will effectively present an open circuit (i.e., a substantially high resistance), and thus not conduct current.




It is to be appreciated that the photocell may be just as effectively employed that exhibits an open circuit when the ambient illumination level is at or less than the threshold level and exhibits a short circuit when the ambient illumination level is above the threshold level. Accordingly, it is also to be appreciated that the function of the photocell


18


of the present invention may be performed by a phototransistor, as illustrated in

FIG. 1

, whereby the first terminal is a collector terminal, the second terminal is an emitter terminal and the light-sensitive portion is a base terminal. The phototransistor would thus operate as a switch. However, the function of the photocell may also be performed by a photoresistor having a resistance which varies as a function of the surrounding ambient illumination level. It is to be understood that one of ordinary skill in the art would be able to choose the proper resistance range of the photoresistor given the other components of the light-sensitive circuit. Still further, the advantageous features of the present invention described herein may be accomplished via photodiodes which alternatively conduct and insulate depending upon the surrounding ambient light intensity.




The interconnection of the light-sensitive circuit


10


will now be described. Specifically, the first terminal of the TPST switch


16


is connected to the first terminal of the first resistor


22


, the first terminal of the second resistor


24


and the first terminal of the triac


30


. Together these terminals form the first terminal of the light-sensitive dimmer switch circuit


10


, which is connected to the second terminal of the light


12


. The fourth terminal of the TPST switch


16


, which is the second terminal of the light-sensitive circuit


10


, is connected to the AC input


14


. The second terminal of the TPST switch


16


is connected to the second terminal of the photocell


18


, the second terminal of the capacitor


26


, the second terminal of the first diode


34


and the second terminal of the triac


30


. The third terminal of the TPST switch


16


is left unconnected. The first terminal of the first diode


34


is connected to the first terminal of the second diode


36


and the second terminal of the first resistor


22


. The second terminal of the second diode


36


is connected to the second terminal of the third resistor


32


, the first terminal of the diac


28


and the first terminal of the capacitor


26


. The first terminal of the photocell


18


is connected to the second terminal of the second resistor


24


and the first terminal of the variable resistor


20


. The second terminal of the optional variable resistor


20


is connected to the first terminal of the third resistor


32


. The second terminal of the diac


28


is connected to the third terminal of the triac


30


. Lastly, the first terminal of the light


12


is connected to the AC input


14


. It should be understood that the variable resistor


20


can be replaced by the fixed resistor


21


.




Given the above-described electrical connection of its components, the operation of the light-sensitive circuit


10


, in conjunction with the light


12


and the AC input


14


, will now be described. Basically, the light-sensitive circuit


10


functions as a novel phase control circuit, whereby a conduction phase angle associated with a power waveform of an AC power signal, provided via the AC input


14


, is selectively varied via, the light-sensitive circuit


10


of the present invention. Particularly, as will be explained in detail below, the selective varying of the conduction phase angle is accomplished throb the setting of the variable resistor


21


fixed resistor


21


, and the conducting condition of the photocell


18


.




Referring to

FIG. 2

, a waveform illustrating one cycle of a 60 Hz AC power signal provided by the AC input


14


to the light-sensitive circuit


10


is shown. The graph depicts AC line voltage as a function of angular degrees. In particular, a conduction phase angle θ is illustrated which corresponds to the portion of the waveform which is provided to the light


12


for each cycle of the waveform. The portion of the waveform provided to the light


12


also corresponds to a current provided to the light. In particular,

FIG. 2

illustrates the portion of the waveform provided to the light


12


for each half cycle of the waveform. As will be explained in detail below, the portion of the power provided to the light


12


is directly related to the conduction state of the triac


30


. In other words, the amount of time that the triac


30


is conducting determines the percentage of power provided to the light


12


. It should be understood that since circuit current is determined by the load and by the nature of the power source supplying the circuit, for the sake of simplicity, it is assumed for purposes of this description that the voltage and current waveforms are identical such as is the case with resistive loads. Thus, a conduction phase angle of approximately 180 degrees may, for example, translate into the light


12


operating at approximately 97% of its maximum power rating. On the other hand, a lower conduction phase angle would mean that a lesser percentage of the input power is provided to the load, while a higher conduction phase angle would mean a higher percentage is provided to the load. It is to be appreciated that the above example is merely illustrative of the relationship of the power output percentage as a function of conduction phase angle magnitude and, therefore, a similar conduction phase angle may yield a different power output percentage depending on the nature of the load and/or the particular values of the dimmer circuit components.




Accordingly, the specific manner in which the light-sensitive circuit


10


controls the conduction phase angle associated with the power provided to the light


12


will now be described. The conduction phase angle of the AC power input and, thus, the AC power provided to the light


12


, is controlled by the light-sensitive circuit


10


such that the light-sensitive circuit


10


provides essentially three regions of operation: an off region; a dimming region and a full illumination region.




The light-sensitive circuit


10


is in the off region when the TPST switch


16


is in the off position with the throw connecting the fourth terminal to the third terminal. In such a situation, the light-sensitive circuit


10


does not provide a return path for the AC power provided across AC input


14


and, therefore, no current flows through the circuit formed by the light-sensitive circuit


10


. When the TPST switch


16


is in the on position with the throw connecting the fourth and first terminals, the light-sensitive circuit


10


is essentially bypassed by a direct return path of far lower resistance to the AC input


14


through the light


12


.




The light-sensitive circuit


10


is in the dimming region when the TPST switch


16


is in the light-sensitive position with the throw connecting the fourth and second terminals, and a return path for the AC power through the light-sensitive circuit


10


and the light


12


is provided. The conducting state of the photocell


18


determines whether the light


12


is lit or not when the TPST switch


16


is in the light-sensitive position.




As previously mentioned the light-sensitive circuit


10


of the present invention forms a unique phase control circuit. Accordingly, the phase control circuit of the present invention functionally operates in the following manner. The variable resistor


20


or fixed resistor


21


, the second resistor


24


, the third resistor


32


and the photocell


18


form a resistive network through which control of the charging, of capacitor


26


to a particular voltage level is provided. Characteristically associated with the diac


28


is a breakover or firing voltage (i.e., the voltage at which the diac


28


will begin to operate or conduct) which, when applied to the first terminal of the diac


28


, causes the diac


28


to enter a negative resistance region. When the diac


28


is operating in this negative resistance region, the capacitor


26


discharges through the diac


28


preferably in the form of a bidirectional pulsing output signal (i.e., trigger signal) which is present on the second terminal of the diac


28


. It is to be appreciated that other forms of trigger signals may be realized by the present invention depending upon the type of thyristor devices used. Nonetheless, this trigger signal is applied to the third (i.e., gate) terminal of the triac


30


. The triac


30


is then triggered into a conduction mode wherein the AC power signal, previously prevented by the triac


30


from flowing therethrough, passes through the triac


30


from the second terminal to the first terminal for the remaining portion of the half cycle of the AC power (i.e., for the duration of the conduction phase angle θ).




A hysteresis effect may occur in the phase control circuit due to the operation of the capacitor


26


and the diac


28


. Specifically, over the course of one full cycle of the AC line voltage the capacitor


26


will be charging to the firing voltage of the diac


28


. Once the firing voltage is reached and the diac


28


fires, the capacitor


26


will discharge to approximately half of the firing voltage thus leaving a residual charge on capacitor


26


. Accordingly, an initial conduction phase angle is realized. In the next half cycle of the AC line voltage, the capacitor


26


again charges from its residual charge level to the diac firing voltage causing the diac


28


to trigger the triac


30


into a conduction state. Accordingly, a steady state conduction phase angle θ, as illustrated in

FIG. 2

, is formed from the firing point to the end of the half cycle of the AC line voltage, whereby the triac


30


will conduct in this conduction phase angle region for each subsequent half cycle. The steady state conduction phase angle θ may be substantially the same or different than the initial conduction phase angle. In an alternative approach, it is to be understood that the operating characteristics of the capacitor


26


and the diac


28


may be selected such that the voltage of the capacitor


26


is at or neat zero at the beginning of each half cycle and, therefore, no hysteresis effect will occur.




It is to be appreciated that the speed with which the capacitor


26


is charged to the diac firing voltage, and thus the magnitude of the conduction phase angle with respect to the AC power waveform, is determined by the RC (resistor-capacitor) time constant created between the resistive network and capacitor


26


. Referring again to FIG.


1


. it can be seen that the resistive network will affect the current that will flow through capacitor


26


causing capacitor


26


to charge.




Assuming that the ambient illumination level surrounding the light-sensitive circuit


10


is of a sufficiently low intensity (e.g., nighttime) as to cause the photocell


18


to effectively present an open circuit, it should be understood that the RC time constant is determined by the equivalent resistance formed by the series combination of the second resistor


24


, the variable resistor


20


or fixed resistor


21


and the third resistor


32


in parallel with the first resistor


22


. This is due to the fact that when the photocell


18


presents a substantially open circuit and, therefore, does not conduct, current will not flow through that branch of the circuit. Thus, current will flow through the second resistor


24


, the variable resistor


20


or fixed resistor


21


and, the third resistor


32


, as well as the first resistor


22


if the second diode


36


is sufficiently forward biased. Accordingly, such a combination will control the RC time constant, and thus the variation of the conduction phase angle. The third resistor


32


is preferably chosen to be of a sufficiently high resistance value, such as 150 kiloohms, to limit the illumination level of the light and ensure that the light


12


will not reach full illumination, thus providing a night light feature of the present invention. The variable resistor


20


provides further adjustment capability to control the illumination level of the light


12


. Alternatively, the variable resistor


20


may be replaced with the fixed resistor


21


if such a capability is not required.




It is, in part during, the non-conducting condition of the photocell


18


, that the light-sensitive circuit


10


is said to be operating in the dimming region and can operate to dim the light


12


through adjustment of the optional variable resistor


20


. The adjustment of the variable resistor


20


affects the equivalent resistance of the resistive network through which the capacitor


26


is charged. For example, when the variable resistor


20


is adjusted to be at a higher resistance, less current flows therethrough causing the capacitor


26


to take a longer time to charge to the firing voltage of the diac


28


. Accordingly, the longer it takes for the diac


28


to fire, and thus trigger the triac


30


, the smaller the conduction phase angle θ will be and, as a result, the triac


30


will conduct only over a smaller portion of the AC power waveform. Therefore, based on the conduction time of the triac


30


, the light


12


will illuminate at a proportionately lower intensity. It is to be appreciated that as the variable resistor


20


is selectively adjusted to exhibit a lower resistance, the more current passes therethrough, thus charging the capacitor


26


more quickly. As a result, the diac


28


will fire sooner and trigger the triac


30


so that the triac


30


will conduct over a longer portion of the AC power waveform and produce a larger conduction phase angle θ. The light


12


will, therefore, operate at a proportionately higher intensity.




On the other hand, when the ambient light level surrounding the light-sensitive circuit


10


is of a sufficiently high intensity (e.g., daytime) as to cause the photocell


18


to begin conducting, it should be understood that the RC time constant associated with the light-sensitive circuit


10


of the present invention is essentially determined by the equivalent resistance formed by the network of the second resistor


24


and the conducting photocell


18


in parallel with the first resistor


22


(if the second diode


36


is sufficiently forward biased), since the photocell


18


provides a low resistance short circuit bypass around the variable resistor


20


or fixed resistor


21


and the third resistor




The values of the components of the resistive network may be chosen such that the capacitor


26


will not charge to the firing voltage of the diac


28


until the variable resistor


20


or fixed resistor


21


is adjusted to be substantially near its lowest resistance value. In this way, the triac


30


will not conduct and the light


12


will not illuminate until the variable resistor


20


is at such a value. It should also be understood that, given the unique structure and operation of the light-sensitive circuit


10


described herein, one of ordinary skill in the art would appreciate that the values of the components of the light-sensitive circuit


10


of the present invention may be chosen to provide for no illumination of light


12


when the ambient illumination level surrounding the photocell


18


is at a sufficiently high level such that the photocell


18


exhibits a short circuit . For the light-sensitive circuit


10


operating in the dimming region, the variable resistor


20


, fixed resistor


21


and/or the third resistor


32


may be selected to permit the light


12


to substantially illuminate at the fully-on level.




Also, it is to be appreciated that while the photocell


18


preferably operates as a switch, the device may exhibit varying resistance values as the ambient illumination level changes around the device. For instance, as the ambient illumination level decreases around photocell


18


, thus approaching the threshold level of the photocell


18


, a resistance associated with the photocell


18


will proportionately increase. If the variable resistor


20


is set to an intermediate value and the ambient illumination level is above the threshold level, the photocell


18


varies in resistance with decreasing ambient light thus permitting the resistance of the photocell


18


to effect the RC time constant until the threshold level is passed, thus causing the photocell


18


to exhibit an open circuit and the variable resistor


20


to effectively control the RC time constant. Therefore, with the variable resistor


20


fixed at an intermediate value, the resistance of the photocell


18


will increase with decreasing ambient light, causing more current to flow towards the capacitor


26


thereby causing capacitor


26


to charge faster. As a result, the illumination level of light


12


may increase as the ambient illumination around the photocell


18


approaches the threshold level. Once the threshold level is passed, the photocell is effectively an open circuit and the RC time constant will be fixed for each half cycle by the particular setting of the variable resistor


20


. It is to be appreciated that the light-sensitive circuit


10


is also considered to be in the dimming region during the above-described condition while the ambient light level is decreasingly approaching the threshold light level and the varying resistance of the photocell


18


contributes to the control of the RC time constant, and thus the illumination level of the light


12


.




A problem which exists at low illumination levels is that the light


12


will typically flicker within a flicker region of illumination due to an insufficient conduction phase angle θ to sustain illumination of a filament within the light


12


. A cutoff circuit including the first diode


34


and the second diode


36


functions to prevent the light


12


from illuminating within the flicker region. The cutoff circuit will keep the light


12


off until the voltage to the light


12


exceeds that value required to create an illumination level above the flicker region. Likewise, the cutoff circuit will turn the light


12


off when the voltage to the light


12


is at a value which would create an illumination level within the flicker region. The cutoff circuit essentially makes it necessary that the voltage to the light


12


exceeds one or more diode drops before illumination of the light


12


can be achieved.




Referring now to

FIG. 3

, a ceiling fan assembly


38


, which employs the light-sensitive circuit


10


of the present invention to uniquely control the illumination level of the lights


12


, is illustrated. As shown in

FIG. 3

, the ceiling fan assembly


38


includes a ceiling mount


40


, a fan motor


42


, and a set of fan blades


44


. The ceiling mount


40


is coupled to the fan motor


42


and provides AC power to the fan motor and lights


12


therethrough. The fan blades


44


are attached to arms


46


, which are mounted to a rotating shaft (not shown) of the fan motor


42


by means well known in the art. The light-sensitive circuit


10


is preferably mounted within a light housing


48


on which the light or lights


12


are mounted. The lights


12


are preferably incandescent bulbs, but can alternatively be halogen bulbs, fluorescent bulbs, high pressure sodium vapor bulbs, mercury vapor bulbs or the like by modifying the quantity, identity and values of components in the light-sensitive circuit


10


by means well known in the art.




The light housing


48


includes a first opening


50


, which preferably includes a transparent plastic lens covering the first opening


50


. In order to be responsive to the ambient light level surrounding the ceiling fan assembly


38


, the light-sensitive circuit


10


is mounted inside the light housing


48


such that the photocell


18


substantially aligns with the first opening


50


. Likewise, a second opening


52


is formed in the light housing


48


such that the optional variable resistor


20


substantially aligns with the second opening


52


and can be adjusted therethrough.




A control knob


54


may optionally be attached to the variable resistor


20


in order to selectively vary the resistance value of the variable resistor


20


. The control knob


54


may preferably rotate in a clockwise or counter-clockwise direction. The rotational travel of the variable resistor


20


may be greater than 360 degrees (e.g., multi-turn potentiometer) but is preferably less than or approximately 360 degrees. Also, the variable resistor


20


preferably increases in resistance as the control knob


54


is turned in a counter-clockwise direction and decreases when rotated in a clockwise direction. It is to be understood that the wiper of the variable resistor


20


may alternatively be a sliding-type potentiometer in which case the control knob would be moved linearly in order to vary the resistance of the variable resistor


20


.




The ability of the present invention to provide the unique functionality described herein permits a ceiling fan employing the light-sensitive circuit


10


such as that illustrated in

FIG. 3

, to overcome the disadvantages associated with existing household light fixtures. For instance, the ceiling fan assembly


38


formed in accordance with the present invention may provide a homeowner or resident with residential lighting control that is unavailable in the prior art.




Particularly, the ceiling fan assembly


38


may be operated at full intensity by selecting, the on position of the TPST switch


16


regardless of the ambient light level surrounding the ceiling, fan assembly


38


, as discussed above. The multi-position switch


16


may be mounted on the wall as shown, directly connected to the light housing


48


with a pull-chain or operated by remote-control. However, the homeowner may also advantageously operate the ceiling fan assembly


38


of the present invention in the dimming region to provide a night light. Particularly, the homeowner may optionally select the light-sensitive position of the TPST switch


16


before leaving his home in the morning or it may be fixed. Since it is daylight and, therefore, the ambient illumination level surrounding the ceiling fan assembly


38


will be above the threshold level of the photocell


18


, the lights


12


will not illuminate. However, as nighttime approaches and the ambient illumination level surrounding the ceiling fan assembly


38


decreases toward and then below the threshold level, the photocell


18


will stop conducting and the lights


12


will gradually increase in intensity to an illumination level that corresponds with the intermediate level determined by the optional variable resistor


20


or fixed resistor


21


. The lights


12


will remain illuminated at that particular intermediate intensity level while the ambient illumination remains substantially below the threshold level of the photocell


18


.




Accordingly, when the homeowner returns home at night, the lights


12


will be illuminated and serve as a night light allowing the homeowner to safely enter his residence without the fear of tripping over unseen objects in the dark or being confronted by a burglar therein. Further, the optional control knob


58


may be left in the same position such that, at daylight when the ambient illumination increases past the threshold level, the photocell


18


will start conducting, thus causing the lights


12


to turn off. The process will advantageously repeat itself each night without the need for the homeowner to adjust or reset the variable resistor


20


.




It is to be appreciated that the homeowner may adjust the variable resistor


20


via the control knob


58


, once in the dimming region, to various intensity levels ranging from no illumination to full illumination. Once this is done, the ceiling fan assembly


38


employing the light-sensitive circuit


10


will automatically provide the unique night light function to the homeowner during each transition from daytime to nighttime. Furthermore, unlike conventional mechanical timers, since the light-sensitive circuit


10


operates as a function of ambient illumination surrounding the ceiling fan assembly


38


rather than purely on the basis of time, the ceiling fan assembly


38


will illuminate during the middle of the day if the ambient illumination level falls below the threshold level such as may be the case during an afternoon thunderstorm or during extremely cloudy weather.




It should be understood that while the unique functionality of the present invention has been explained in the context of residential ceiling fans as operated by a homeowner, the present invention may find application in any fan, such as a floor fan, which has a light fixture. By way of example, businesses may utilize the light-sensitive circuit


10


to control fans having light fixtures inside and outside of their facilities. For that matter, a homeowner or resident may also operate fans with light fixtures formed in accordance with the present invention outside their residence as well.




An example of a light-sensitive circuit


10


formed in accordance with the present invention, and as exemplified in

FIG. 1

, may preferably have components having the followings exemplary part numbers and/or values. The photocell


18


may preferably be of the type manufactured by Zeino Taiwan, LTD. and have a part no. ZNY-52050. The optional variable resistor


20


, may preferably have a value of approximately 47 kiloohms. The triac


30


may preferably be of the type manufactured by SGS-Thomson, Co., LTD. and have a part no. BTA-12B, which is approximately rated at 400 volts 10 amps. The diac


28


may preferably also be of the type manufactured by SGS-Thomson, Co., LTD. and have a part no. DB3 which is approximately rated to have a breakover voltage of 32 volts and a repetitive peak on-state current of 2 amps. The first, second and fixed resistors


22


,


24


,


21


may preferably have values of approximately 22 kiloohms, while the third resistor


24


may preferably have a value of approximately 150 kiloohms. Capacitor


26


may preferably have a value of approximately 0.1 microfarads and be rated at 25 volts. The AC input


14


may preferably be any type of properly rated line cord such as Listed Line Cord part no. SPT-1 approximately rated at 300 VAC. The lights


12


, as utilized in the ceiling fan assembly


38


, may preferably be three 100 watt incandescent bulbs.




Although the illustrative embodiments of the present invention have been described herein with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various other changes and modifications may be affected therein by one skilled in the art without departing, film the scope or spirit of the invention.



Claims
  • 1. A ceiling fan assembly comprising:a fan including a plurality of fan blades, a motor coupled to the fan blades and mounting hardware coupled to the motor, the mounting hardware enabling the fan to be mounted on a ceiling; a light fixture coupled to the motor, the light fixture including at least one light coupled thereto; a light-sensitive circuit operatively coupled to the light, the light-sensitive circuit including a photocell having a threshold illumination level associated therewith, the photocell being responsive to a sensed ambient illumination level and controlling an illumination of the light such that the illumination is responsive to the sensed ambient illumination level and the threshold illumination level; and a multi-position switch coupled to the light, the light-sensitive circuit, and an AC power signal, the multi-position switch having an off position, an on position, and a light-sensitive position, the multi-position switch decoupling the light and the light-sensitive circuit from the AC power signal while in the off position, the multi-position switch coupling the light to the AC power signal while in the on position, and the multi-position switch coupling the light to the AC power signal through the light-sensitive circuit while in the light-sensitive position.
  • 2. A ceiling fan assembly comprising:a fan including a plurality of fan blades, a motor coupled to the fan blades and mounting hardware coupled to the motor, the mounting hardware enabling the fan to be mounted on a ceiling; a light fixture coupled to the motor, the light fixture including at least one light coupled thereto; and a light-sensitive circuit operatively coupled to the light, the light-sensitive circuit including a photocell having a threshold illumination level associated therewith, the photocell being responsive to a sensed ambient illumination level and controlling an illumination of the light such that the illumination is responsive to the sensed ambient illumination level and the threshold illumination level; wherein when an AC power signal having a current is provided to the light, and the light flickers while a value of the current is within a flicker region, the light-sensitive circuit further includes a cutoff circuit operatively coupled to the light-sensitive circuit, the cutoff circuit limiting a portion of a cycle of the AC power signal provided to the light such that the light will not illuminate while the value of the current is within the flicker region, thereby preventing the light from flickering.
  • 3. A ceiling fan assembly as defined in claim 2, wherein means is provided for turning the light on when the sensed ambient illumination falls below the threshold illumination level of the photocell and turning the light off when the sensed ambient illumination is greater than the threshold illumination level of the photocell.
  • 4. A ceiling fan assembly as defined in claim 2, wherein means is provided so that the light when turned on is illuminated at less than maximum illumination.
  • 5. A ceiling fan assembly as defined in claim 2, further including a multi-position switch coupled to the light, the light-sensitive circuit, and an AC power signal, the multi-position switch having an off position, an on position, and a light-sensitive position, the multi-position switch decoupling the light and the light-sensitive circuit from the AC power signal while in the off position, the multi-position switch coupling the light to the AC power signal while in the on position, and the multi-position switch coupling the light to the AC power signal through the light-sensitive circuit while in the light-sensitive position.
  • 6. A ceiling fan assembly as defined in claim 2, wherein the light includes an incandescent bulb.
Parent Case Info

This application is a divisional of U.S. patent application Ser. No. 09/330,385, filed on Jun. 11, 1999.

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Number Name Date Kind
3654514 Kappenhagen Apr 1972
4500821 Bitting et al. Feb 1985
5224830 Wang Jul 1993
5627527 Mehta May 1997
5789869 Lo et al. Aug 1998
6114813 Lo et al. Sep 2000