Cellular reservoir flexible pressure vessel, apparatus and method for making same

Information

  • Patent Grant
  • 6796453
  • Patent Number
    6,796,453
  • Date Filed
    Wednesday, November 13, 2002
    21 years ago
  • Date Issued
    Tuesday, September 28, 2004
    19 years ago
  • Inventors
  • Examiners
    • Castellano; Stephen
    Agents
    • Belasco; David A.
    • Belasco Jacobs & Townsley, LLP
Abstract
A cellular reservoir flexible pressure vessel is formed as a series of closely packed tubes fitted into a pair of opposing end caps. The end caps have individual receptacles sized and shaped to receive the tube ends that are secured with adhesive or radio frequency welding. At least one end cap has a passageway for connection of the vessel. The vessel may be formed in a variety of useful shapes and the tubes may have various internal and external cross-sections. The end caps may be filled with sintactic foam with canals leading to the passageway. Microtubes through the syntactic foam may connect the tubes to the passageway. The vessel is further strengthened by overwrapping with high-strength braiding material, hoop winding or by overlayment with high-strength fabric. The vessel is further strengthened by coating with plastic resin. Apparatus and methods for forming the cellular reservoir flexible vessels are described.
Description




FIELD OF INVENTION




The invention pertains to devices for storing gases and fluids under pressure. More particularly, the invention relates to pressure vessels that are formed out of flexible materials and that can be made to conform to a variety of shapes.




BACKGROUND OF THE INVENTION




Typically, pressure vessels capable of containing liquids or gases at significant pressures have involved fixed shape cylinders or spheres formed of high-strength metals such as steel or aluminum. Such pressure vessels, while successful for their designed applications, involve a number of problems. First, such metallic cylinders are relatively heavy compared to the gases or fluids that they contain. Second, pressure cylinders contain all of the gas or liquid in a single space. Should the vessel rupture, the entire vessel is destroyed, often with a violent explosion sending shards of metal in all directions. Third, metallic cylinders have a definite shape and cannot be adapted to fit readily in many space-constrained applications. The present invention involves a number of small cells of an elongated tubular shape linked to each other by collecting end caps. The result of this design is that the pressure vessel may be readily formed into a variety of useful shapes to accommodate special applications. A pressure vessel of this type can be lightweight, adaptable to a variety of spaces and unusual applications, and is inherently safer in rupture situations.




Various designs have been developed using elongated tubular shaped vessels, most in the area of radiators and heat exchangers. U.S. Pat. No. 6,390,187 issued to Marechal et al. discloses a heat exchanger with flexible tubes. The tubes may be made from a plastic material and are designed to carry a heat-exchanging fluid capable of cooperating with an air stream circulating through the exchanger. The invention is intended to describe the method by which the tubes are maintained in parallel rows. The tubes are made from a plastic material and communicate by way of their extremities with two manifolds. The manifolds include collector plates equipped with apertures that thus form a means for holding the tubes in place. The tubes are arranged in rows that are parallel to one another by a distance corresponding to the tube thickness so that the various rows are adjacent in pairs of respective tubes of two consecutive pairs. The tubes generally exhibit a sinusoidal shape and thus aligned for expanding and contraction so that the tubes may utilize the flexible characteristics and maintain the integrity of the system.




U.S. Pat. No. 4,450,902 issued to Bosne, is directed to a heat exchanger in particular for an atmospheric cooling tower. The exchanger utilizes synthetic plastic material for the tubes that has one fixed header while the remainder of the exchanger is mounted by suspension to allow for free expansion. A chamber has a heat exchanger with a series of tubes extending throughout the length of chamber. The exchanger comprises a battery of smooth tubes made of a synthetic material. The tubes of the heat exchanger are fixed to the support structure at one of the ends and is freely suspended by a suspension members to allow for expansion and contraction.




U.S. Pat. No. 5,158,134, issued to Mongia et al., discloses a fully floating tube bundle. The exchanger comprises a plurality of fluid carrying tubes that is free floating with no direct contact between the end plates or center plate. Thus, the tubes are free to move with respect to the end plates and center plate as to eliminate damage by vibration and temperature changes.




U.S. Pat. No. 4,114,683 issued to Verlinden describes a flexible tube type fluid—fluid heat exchanger. The exchanger comprises a plurality of flexible synthetic tubes extending in a curved path between a pair of headers. The tubes are connected to headers and are constructed of a flexible plastic material so they may easily conform to the curvature of the wall 11.




U.S. Pat. No. 5,651,474 issued to Callaghan et al is directed to cryogenic structures that are vessels made of a durable plastic material and are adapted to contain cryogenic materials such as fuel. The structures are made of a fiber network impregnated with a matrix of thermal set plastics and have three tank lobes of a composite plastic reinforced with fibers. The tank lobes may be filament-wound on a rotating mandrel while the fibers are pre-impregnated with resin. Another technique is to heat the tank skins allowing the pre-impregnated fiber layers to fuse together and then cool so as to set up a solid matrix that grips the fibers.




While other variations exist, the above-described designs involving elongated tubular shaped vessels are typical of those encountered in the prior art. It is an objective of the present invention to provide a flexible pressure vessel that is capable of maintaining gasses or liquids at relatively high pressures. It is a further objective to provide this capability in a vessel that is light in weight and that presents a significantly reduced risk of injury in rupture situations. It is a still further objective of the invention to provide a pressure vessel that may be easily adapted to a variety of space constraints. It is yet a further objective to provide a pressure vessel that is durable, easily serviced, and that may be produced inexpensively.




While some of the objectives of the present invention are disclosed in the prior art, none of the inventions found include all of the requirements identified.




SUMMARY OF THE INVENTION




A cellular reservoir flexible pressure vessel providing the desired features may be constructed from the following components. A plurality of flexible tubes is provided. Each of the flexible tubes are formed of resilient material and have an outer surface, an inner surface, a first end and a second end.




First and second end caps are provided. Each of the end caps have a receptacle for either of the first or second ends of each of the flexible tubes, a collecting reservoir, a surrounding outer rim and an outer perimeter perpendicular to the surrounding outer rim. At least one of the first and second end caps have a passageway connecting to the collecting reservoir for connection to either a passageway of another pressure vessel or a valve. Each of the receptacles has a surrounding wall, a base and an orifice penetrating the base and connects the receptacle to either the collecting reservoir or the passageway. The wall has an interior surface. The interior surface is sized and shaped to fit frictionally over the outer surface of one of the flexible tubes at either the first or second ends. The collecting reservoir has an outer surface and connects the base of each of the receptacles to a common space. The common space is either closed or connected to the passageway. The surrounding outer rim extends outwardly from the outer surface of the collecting reservoir for a first predetermined distance along the flexible tubes and serves to constrain the flexible tubes.




Means are provided for securing the first and second end caps to the flexible tubes. A valving means is provided. The valving means is capable of controlling a flow of either a liquid or a gas through the passageway and is attached to a distal end of the passageway. When the flexible tubes are inserted into the receptacles of the end caps and secured thereto, a flexible pressure vessel will be formed capable of containing either a liquid or a gas at high pressure.




In a variant of the invention, the means for securing the first and second end caps to the flexible tubes is selected from the group comprising: radio frequency welding, high-strength adhesive, mechanical fastening and sonic welding.




In another variant of the invention, a protruding rim is provided. The protruding rim is located at the outer perimeter of the first and second end caps and upper and lower receiving notches located above and below the protruding rim. A reinforcing ring is provided. The reinforcing ring has an inner surface, an outer surface and is formed of high-strength material and is sized and shaped to fit tightly about the outer perimeter of the end cap. The reinforcing ring has an upper and lower projecting ribs and a central receiving notch located between the upper and lower projecting ribs. The projecting ribs are sized, shaped and located to fit the upper and lower receiving notches of the end cap. The central receiving notch is sized, shaped and located to fit the protruding rim of the end cap. The reinforcing ring has an aperture. The aperture extends from the inner surface to the outer surface and is sized, shaped and located to accommodate the passageway of the end cap. When the reinforcing ring is located about the outer perimeter of the first and second end caps, the pressure handling capacity of the pressure vessel is increased.




In yet a further variant of the invention, a protruding rim is provided. The protruding rim is located at the outer perimeter of the first and second end caps and upper and lower receiving notches located above and below the protruding rim.




Upper and lower reinforcing rings are provided. Each of the reinforcing rings have an inner surface, an outer surface and are formed of high-strength material and are sized and shaped to fit tightly in either of the upper and lower receiving notches. At least one of the reinforcing rings has an aperture. The aperture extends from the inner surface to the outer surface and is sized, shaped and located to accommodate the passageway connecting to the collecting reservoir. When the reinforcing rings are located about the outer perimeter of the first and second end caps, the pressure handling capacity of the pressure vessel is increased. Means are provided for fastening the upper reinforcing ring to the lower reinforcing ring.




In still a further variant of the invention, a protruding rim is provided. The protruding rim is located at the outer perimeter of the first and second end caps. At least one groove located about the outer perimeter above the protruding rim is provided. At least one groove located about the outer perimeter below the protruding rim is provided. Upper and lower reinforcing rings are provided. Each of the reinforcing rings have an inner surface, an outer surface and are formed of high-strength material and are sized and shaped to fit tightly about the outer perimeter on either side of the protruding rim. The reinforcing rings have at least one rib located upon the inner surface thereof, the rib is sized, shaped and located to engage the groove. When the reinforcing rings are located about the outer perimeter of the first and second end caps, the pressure handling capacity of the pressure vessel is increased. Means are provided for fastening the upper reinforcing ring to the lower reinforcing ring.




In yet a further variant of the invention a sintactic foam filler is provided. The foam filler is located within the collecting reservoir of at least one of the first and second end caps. The foam filler has a series of canals through it. Each of the canals connects the orifice of the receptacle to the passageway. An opening in the end cap is provided. The opening provides means for introduction of the sintactic foam into the end cap. A sealing plug is provided. The sealing plug is sized and shaped to fit sealably into the opening in the end cap. When the syntactic foam is introduced into the end cap, the pressure handling capacity of the pressure vessel is increased.




In still a further variant of the invention, a sintactic foam filler is provided. The foam filler is located within the collecting reservoir of at least one of the first and second end caps. The foam is penetrated by a series of flexible microtubes. Each of the microtubes connects the orifice of the receptacle to the passageway. An opening in the end cap is provided. The opening provides means for introduction of the syntactic foam into the end cap. A sealing plug is provided. The sealing plug is sized and shaped to fit sealably into the opening in the end cap. When the microtubes are connected to the orifice of the receptacles in the end cap, the purity of either liquids or gasses stored in the pressure vessel is increased.




In yet a further variant of the invention, an overwrapping of high-strength braiding material is provided. The braiding material extends over the flexible tubes and the first and second end caps. When the flexible pressure vessel is so overwrapped, its pressure-handling capability will be increased.




In another variant, a plastic overcoating is provided. The overcoating further increases the pressure-handling capability of the pressure vessel.




In still a further variant of the invention, a hoop winding with high-strength materials is provided. The hoop winding extends over the flexible tubes and the first and second end caps. When the flexible pressure vessel is so hoop wound, its pressure-handling capability will be increased.




In another variant, a plastic overcoating is provided. The overcoating further increases the pressure-handling capability of the pressure vessel.




In yet a further variant of the invention, a first flexible blanket is provided. The first blanket has an upper surface, a lower surface and is sized and shaped to cover the pressure vessel and extends outwardly beyond the outer edges thereof. The first blanket is fixedly attached at its lower surface to an upper surface of the pressure vessel. A second flexible blanket is provided. The second blanket has an upper surface, a lower surface and is sized and shaped to cover the pressure vessel and extends outwardly beyond the outer edges. The second blanket is fixedly attached at its upper surface to a lower surface of the pressure vessel. When the first and second flexible blankets are attached to the pressure vessel, the pressure handling capability of the pressure vessel will be increased.




In another variant, heavy duty stitching is used to attach the first blanket to the second blanket. The stitching penetrates the first and second blankets and serves to further reinforce and increase the pressure-handling capabilities of the pressure vessel. In still another variant, the heavy duty stitching is high pressure hoop and lock braiding.




In still a further variant of the invention, the cross-sectional shape of the outer surface of the flexible tubing is selected from the group comprising: square, triangular, round, hexagonal, ovoid, octagonal and star shaped.




In yet a further variant of the invention, the cross-sectional shape of the inner surface of the flexible tubing is selected from the group comprising: square, triangle, round, hexagonal, ovoid, octagonal, and star-shaped.




In still a further variant of the invention, the cross-sectional shape of the flexible pressure vessel is selected from the group comprising: square, triangular, round, hexagonal, ovoid, octagonal, pillow shaped, saddle shaped, and a flattened mat shape.




In yet a further variant of the invention, each of the receptacles are of a concave form selected from the group comprising: conical, dome-shaped, ellipsoid and stair-stepped. In a variant, the first and second ends of each of the flexible tubes are sized and shaped to fit sealably into the receptacles.




In still a further variant of the invention, upper and lower reinforcing panels are provided. The reinforcing panels are formed of high-strength woven material and are shaped as a form to cover at least half of a surface area of the pressure vessel with extensions projecting from a perimeter of the form. The reinforcing panels are joined to the outer surface of the pressure vessel, thereby increasing the pressure handling capability of the pressure vessel.




In a variant, the method of adhesion is selected from the group comprising: high-strength adhesive, sonic welding and RF welding.




In another variant, the woven material is prepregnated with either adhesive or laminating material and subjected to heat and pressure.




An apparatus for fabricating a cellular reservoir flexible pressure vessel may be constructed from the following components. A raw plastic storage and feeding unit is provided. The storage and feeding unit contains a supply of raw plastic. A multi-head extruder is provided. The extruder includes a heating facility and is in communication with the feeding unit. A cooling tank is provided. The cooling tank is located downstream from the extruder. A power puller is provided. The puller serves to pull a tubing bundle from the cooling tank. Core tubing forming dies are provided. The forming dies form the tubing bundle into a predetermined shape. A binder head is provided. The binder head has an attached binder tank containing liquid binder material. A binder applicator is provided. The binder applicator comprises a secondary forming die and serves to affix the binder material to the tubing bundle. A cutting unit is provided. The cutting unit comprises a laser calibration facility and serves to cut the tubing bundle to a predetermined length. A conveyer facility is provided. The conveyer facility comprises means for positioning a cut tubing bundle. A rotating head and ram is provided. The head comprises a glue head applicator. The glue head applicator attaches to a glue tank. A plurality of preformed end caps are provided. An automated end cap loader is provided. The end cap loader positions the plurality of end caps. An automated end cap installer attached to the automated end cap loader is provided. The installer serves to attach the end caps to the tubing bundle. A high-intensity UV lamp assembly is provided. The lamp assembly serves to cure the glue.




In a variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, a plurality of reinforcing rings is provided. The reinforcing rings are formed of high-strength material. A reinforcing ring auto loader is provided. A swivel ram is provided. The ram comprises of a ring loading and placement head. The swivel ram is in cooperation with the ring auto loader and serves to press the reinforcing ring onto the pressure vessel.




In another variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, either a gas or liquid supply tank is provided. An auto loader test head is provided. The test head is adaptable to fittings on the end caps. A cryogenic test unit in communication with the test head is provided. The test head and the test unit provides means for pressurizing the pressure vessel.




In yet a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, a reinforcing blanket material is provided. A glue spraying mechanism is provided. The mechanism comprises of glue tanks, glue spray heads and glue for attaching the blanket material to the pressure vessel. A blanket material feed mechanism is provided. A press forming tool is provided. The tool is adapted to form the blanket material over the cut tubing bundle and the attached end caps. In a variant, a high-strength thread is provided. A stitching head is provided. The stitching head is adapted to sew the high-strength thread through the reinforcing blanket material.




In still a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel includes a high-strength braiding material. A braider is provided. The braider is adapted to position and provide overwrapping of the pressure vessel with the braiding material. A binder spraying mechanism is provided. The spraying mechanism comprises of a binder tank, a binder spray head and binder material.




In yet a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, a high-strength reinforcing ribbon is provided. An automated reinforcing ribbon winding machine is provided. The winding machine comprises of a reinforcing ribbon spool and an auto layout ribbon head. A binder spraying mechanism is provided. The spraying machine comprises of a binder tank, a binder spray head and binder material.




In still a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, means are provided for pulling a series of high tensile strength core wires through orifices in receptacles in the end cap to a passageway in the end cap. Means are provided for injecting sintactic foam through an opening in the end cap. Means are provided for attaching a sealing plug to the opening. Means are provided for removing the core wires from the end cap. When the core wires are removed from the end cap, a series of canals will be formed in the sintactic foam connecting orifices in receptacles in the end cap to the passageway.




In yet a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, means are provided for attaching a series of flexible microtubes to orifices in receptacles in the end cap to a passageway in the end cap. Means are provided for injecting sintactic foam through an opening in the end cap. Means are provided for attaching a sealing plug to the opening. Means are provided for removing the core wires from the end cap. When the microtubes are connected to the passageway, the pressure vessel will provide an ultra clean environment for either liquids or gasses.




In still a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, means are provided for forming a concave receptacle having a shape selected from the group comprising: conical, dome-shaped, ellipsoid and stair-stepped. In a variant, means are provided for forming the first and second ends of each of the flexible tubes to fit sealably into the receptacles.




In yet a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, means are provided for forming upper and lower reinforcing panels. The reinforcing panels are formed of high-strength woven material and are shaped as a form to cover at least half of a surface area of the pressure vessel with extensions projecting from a perimeter from the form. Means are provided for adhering the reinforcing panel to the outer pressure vessel, thereby increasing the pressure handling capability of the pressure vessel.




In a variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, the method of adhesion is selected from the group comprising: high-strength adhesive, sonic welding and RF welding.




In a final variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel, the woven material is prepregnated with either adhesive or laminating material and subjected to heat and pressure.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a plan view of a first embodiment of the invention illustrating cellular reservoir cells, first and second end caps, a connecting passageways and a valve;





FIG. 2

is a cross-sectional view of the

FIG. 1

embodiment taken along the line


2





2


;





FIG. 2A

is an end cross-sectional view of the

FIG. 1

embodiment taken along the line


2


A—


2


A;





FIG. 3

is an end view of the

FIG. 1

embodiment taken along the line


3





3


illustrating a first embodiment of a reinforcing ring, an aperture in the ring and a cross-section of the ring in partial cutaway;





FIG. 3A

is a side elevational view of the

FIG. 1

embodiment, illustrating a first embodiment of upper and lower reinforcing rings;





FIG. 4

is a partial cross-sectional view of the

FIG. 3A

embodiment taken along the line


4





4


;





FIG. 5

is a partial cross-sectional view of the

FIG. 3A

embodiment illustrating a means for fastening the upper and lower reinforcing rings together;





FIG. 6

is a partial cross-sectional view of a second embodiment of upper and lower reinforcing rings illustrating grooves and ribs for attaching the rings;





FIG. 7

is a partial cross-sectional view of a third embodiment of upper and lower reinforcing rings illustrating grooves and ribs for attaching the rings and means for attaching the rings together;





FIG. 8

is a cross-sectional view of an end cap illustrating means for introducing sintactic foam into the end cap and wires for forming canals through the foam;





FIG. 9

is a cross-sectional view of an end cap illustrating microtubes connecting the receptacles to the passageway and a sealing plug for closing the end cap after introduction of the syntactic foam;





FIG. 10

is a side elevational view of the

FIG. 1

embodiment illustrating an overwrapping of high-strength braiding material;





FIG. 11

is a side elevational view of the

FIG. 1

embodiment illustrating hoop winding;





FIG. 12

is a partial cross-sectional view of the

FIG. 1

embodiment illustrating a plastic overcoating;





FIG. 13

cross-sectional view of the

FIG. 1

embodiment illustrating flexible blankets attached to the pressure vessel;





FIG. 14

is a plan view of the

FIG. 1

embodiment illustrating high-strength stitching of the flexible blankets;





FIG. 15A

is a cross-sectional view of a cellular reservoir tube having a hexagonal external cross-section;





FIG. 15B

is a cross-sectional view of a cellular reservoir tube having a square external cross-section;





FIG. 15C

is a cross-sectional view of a cellular reservoir tube having a equilateral triangular external cross-section;





FIG. 15D

is a cross-sectional view of a cellular reservoir tube having an oval external cross-section;





FIG. 15E

is a cross-sectional view of a cellular reservoir tube having a right triangular external cross-section;





FIG. 15F

is a cross-sectional view of a cellular reservoir tube having a round external cross-section;





FIG. 15G

is a cross-sectional view of a cellular reservoir tube having a octagonal external cross-section;





FIG. 15H

is a cross-sectional view of a cellular reservoir tube having a star-shaped external cross-section;





FIG. 16A

is a cross-sectional view of a cellular reservoir tube having a hexagonal internal cross-section;





FIG. 16B

is a cross-sectional view of a cellular reservoir tube having a square internal cross-section;





FIG. 16C

is a cross-sectional view of a cellular reservoir tube having a equilateral tringular internal cross-section;





FIG. 16D

is a cross-sectional view of a cellular reservoir tube having an oval internal cross-section;





FIG. 16E

is a cross-sectional view of a cellular reservoir tube having a right triangular internal cross-section;





FIG. 16F

is a cross-sectional view of a cellular reservoir tube having a round internal cross-section;





FIG. 16G

is a cross-sectional view of a cellular reservoir tube having a octagonal internal cross-section;





FIG. 16H

is a cross-sectional view of a cellular reservoir tube having a star-shaped internal cross-section;





FIG. 17A

is a cross-sectional view of a cellular reservoir flexible pressure vessel having a hexagonal shape;





FIG. 17B

is a cross-sectional view of a cellular reservoir flexible pressure vessel having a square shape;





FIG. 17C

is a cross-sectional view of a cellular reservoir flexible pressure vessel having an equilateral triangular shape;





FIG. 17D

is a cross-sectional view of a cellular reservoir flexible pressure vessel having an oval shape;





FIG. 17E

is a cross-sectional view of a cellular reservoir flexible pressure vessel having an airfoil shape;





FIG. 17F

is a cross-sectional view of a cellular reservoir flexible pressure vessel having a right triangular shape;





FIG. 17G

is a cross-sectional view of a cellular reservoir flexible pressure vessel having a round shape;





FIG. 17H

is a cross-sectional view of a cellular reservoir flexible pressure vessel having a octagonal shape;





FIG. 17I

is a cross-sectional view of a cellular reservoir flexible pressure vessel having a saddle shape;





FIG. 17J

is a cross-sectional view of a cellular reservoir flexible pressure vessel having a flat mat shape;





FIG. 18A

is a cross-sectional view of a receptacle and fitting square-shaped flexible tube end;





FIG. 18B

is a cross-sectional view of a receptacle and fitting cone-shaped flexible tube end;





FIG. 18C

is a cross-sectional view of a receptacle and fitting hemi-spherical-shaped flexible tube end;





FIG. 18D

is a cross-sectional view of a receptacle and fitting step-shaped flexible tube end;





FIG. 18E

is a cross-sectional view of a receptacle and fitting bullet-shaped flexible tube end;





FIG. 19

is a side elevational view of the

FIG. 1

embodiment enclosed in upper and lower reinforcing panels;





FIG. 20

is a plan view of the

FIG. 1

embodiment on upper and lower reinforcing panels prior to attachment;





FIG. 21

is a side elevational view of an apparatus for fabricating flexible tubes for a cellular reservoir flexible pressure vessel;





FIG. 22

is a side elevational view of an apparatus for cutting the tubes to length and attaching the end caps;





FIG. 23

is a side elevational view of an apparatus for curing the adhesive for the flexible tubes and attaching the reinforcing rings;





FIG. 24

is a side elevational view of apparatus for filling the vessel with cryogenic liquid or gas, attaching high-strength blanket material and stitching high-strength thread through the reinforcing blanket material;





FIG. 25

is a side elevational view of an apparatus for overwrapping of the pressure vessel with high-strength braiding material;





FIG. 26

is a side elevational view of an apparatus for hoop winding reinforcing ribbon onto the pressure vessel;





FIG. 27

is a side cross-sectional view of an apparatus for pulling wires into the end cap prior to injection of syntactic foam to leave canals;





FIG. 28

is a side cross-sectional view of an apparatus for pulling microtubes into the end cap prior to injection of syntactic foam;





FIG. 29

is a detailed side cross-sectional view of an apparatus for forming a concave receptacle having a dome shape;





FIG. 29A

is a side cross-sectional view of an apparatus for a series of concave receptacles having a dome shape;





FIG. 30

is a side cross-sectional view of an apparatus for forming the first and second ends of each of said flexible tubes to fit sealably into said receptacles;





FIG. 31

is a perspective view of an apparatus for forming reinforcing panels; and





FIG. 32

is a perspective view of an apparatus for applying adhesive to a reinforcing panel.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




(1) A cellular reservoir flexible pressure vessel


10


providing the desired features, as shown in

FIG. 1

, FIG.


2


and

FIG. 2A

, may be constructed from the following components. A plurality of flexible tubes


15


is provided. Each of the flexible tubes


15


are formed of resilient material


20


and has an outer surface


25


, an inner surface


30


, a first end


35


and a second end


40


.




First


45


and second


50


end caps are provided. Each of the end caps


45


,


50


has a receptacle


55


for either of the first


35


or second


40


ends of each of the flexible tubes


15


, a collecting reservoir


70


, a surrounding outer rim


75


and an outer perimeter


80


perpendicular to the surrounding outer rim


75


. At least one of the first


45


and second


50


end caps has a passageway


85


connecting to the collecting reservoir


70


for connection to either a passageway


85


of another pressure vessel


10


or a valve


90


. Each of the receptacles


55


has a surrounding wall


95


, a base


100


and an orifice


105


penetrating the base


100


. The orifice


105


connects the receptacle


55


to either the collecting reservoir


70


or the passageway


85


. The wall


95


has an interior surface


110


. The interior surface


110


is sized and shaped to fit frictionally over the outer surface


25


of one of the flexible tubes


15


at either the first


35


or second


40


ends. The collecting reservoir


70


has an outer surface


115


and connects the base


100


of each of the receptacles


55


to a common space


120


. The common space


120


is either closed or connected to the passageway


85


. The surrounding outer rim


75


extends outwardly from the outer surface


115


of the collecting reservoir


70


for a first predetermined distance


125


along the flexible tubes


15


and serves to constrain the flexible tubes


15


.




Means


130


are provided for securing the first


45


and second


50


end caps to the flexible tubes


15


. A valving means


135


is provided. The valving means


135


is capable of controlling a flow of either a liquid or a gas through the passageway


85


and is attached to a distal end


150


of the passageway


85


. When the flexible tubes


15


are inserted into the receptacles


55


of the end caps


45


,


50


and secured thereto, a flexible pressure vessel


10


will be formed capable of containing either a liquid or a gas at high pressure.




(2) In a variant of the invention, the means for securing the first


45


and second


50


end caps to the flexible tubes


15


is selected from the group comprising: radio frequency welding, high-strength adhesive, mechanical fastening and sonic welding.




(3) In another variant of the invention, as shown in

FIG. 3

, a protruding rim


180


is provided. The protruding rim


180


is located at the outer perimeter


80


of the first


45


and second


50


end caps and upper


185


and lower


190


receiving notches located above and below the protruding rim


180


. A reinforcing ring


195


is provided. The reinforcing ring


195


has an inner surface


200


, an outer surface


205


and is formed of high-strength material


206


. The reinforcing ring


195


is sized and shaped to fit tightly about the outer perimeter


80


of the end caps


45


,


50


. The reinforcing ring


195


has an upper


210


and lower


215


projecting ribs and a central receiving notch


220


located between the upper


210


and lower


215


projecting ribs. The projecting ribs


210


,


215


are sized, shaped and located to fit the upper


185


and lower


190


receiving notches of the end caps


45


,


50


. The central receiving notch


220


is sized, shaped and located to fit the protruding rim


180


of the end caps


45


,


50


. The reinforcing ring


195


has an aperture


225


. The aperture


225


extends from the inner surface


200


to the outer surface


205


and is sized, shaped and located to accommodate the passageway


85


of the end caps


45


,


50


. When the reinforcing ring


195


is located about the outer perimeter


80


of the first


45


and second


50


end caps, the pressure handling capacity of the pressure vessel


10


is increased.




(4) In yet a further variant of the invention, as shown in FIG.


3


A and

FIG. 4

, a protruding rim


180


is provided. The protruding rim


180


is located at the outer perimeter


80


of the first


45


and second


50


end caps. Upper


185


and lower


190


receiving notches are provided. The upper


185


and lower


190


receiving notches are located above and below the protruding rim


180


.




Upper


230


and lower


235


reinforcing rings are provided. Each of the reinforcing rings


230


,


235


has an inner surface


240


, an outer surface


245


and is formed of high-strength material


246


. The upper


230


and lower


235


reinforcing rings are sized and shaped to fit tightly in either of the upper


185


and lower


190


receiving notches. At least one of the reinforcing rings


230


,


235


has an aperture


250


. The aperture


250


extends from the inner surface


240


to the outer surface


245


and is sized, shaped and located to accommodate the passageway


85


connecting to the collecting reservoir


70


. When the reinforcing rings


230


,


235


are located about the outer perimeter


80


of the first


45


and second


50


end caps, the pressure handling capacity of the pressure vessel


10


is increased.




(5) In another variant of the invention, as shown in

FIG. 5

, means


255


are provided for fastening the upper reinforcing ring


230


to the lower reinforcing ring


235


.




(6) In still a further variant of the invention, as shown in

FIG. 6

, a protruding rim


180


is provided. The protruding rim


180


is located at the outer perimeter


80


of the first


45


and second


50


end caps. At least one groove


260


located about the outer perimeter


80


above the protruding rim


180


is provided. At least one groove


260


located about the outer perimeter


80


below the protruding rim


180


is provided. Upper


230


and lower


235


reinforcing rings are provided. Each of the reinforcing rings


230


,


235


has an inner surface


240


, an outer surface


245


and is formed of high-strength material


246


. Each of the upper


230


and lower


235


reinforcing rings is sized and shaped to fit tightly about the outer perimeter


80


on either side of the protruding rim


180


. Each of the reinforcing rings


230


,


235


has at least one rib


265


located upon the inner surface


240


thereof. The rib


265


is sized, shaped and located to engage the groove


260


. When the reinforcing rings


230


,


235


are located about the outer perimeter


80


of the first


45


and second


50


end caps, the pressure handling capacity of the pressure vessel


10


is increased.




(7) In another variant of the invention, as shown in

FIG. 7

, means


255


are provided for fastening the upper reinforcing ring


230


to the lower reinforcing ring


235


.




(8) In yet a further variant of the invention, as shown in

FIG. 8

, a sintactic foam filler


270


is provided. The foam filler


270


is located within the collecting reservoir


70


of at least one of the first


45


and second


50


end caps. The foam filler


270


has a series of canals


275


through it. Each of the canals


275


connects the orifice


105


of the receptacle


55


to the passageway


85


. An opening


285


in the end caps


45


,


50


is provided. The opening


285


provides means


286


for introduction of the foam filler


270


into the end caps


45


,


50


. A sealing plug


290


is provided. The sealing plug


290


is sized and shaped to fit sealably into the opening


285


in the end caps


45


,


50


. When the foam filler


270


is introduced into the end caps


45


,


50


, the pressure handling capacity of the pressure vessel


10


is increased.




(9) In still a further variant of the invention, as shown in

FIG. 9

, a sintactic foam filler


270


is provided. The foam filler


270


is located within the collecting reservoir


70


of at least one of the first


45


and second


50


end caps. The foam


271


is penetrated by a series of flexible microtubes


291


. Each of the microtubes


291


connects the orifice


105


of the receptacle


55


to the passageway


85


. An opening


285


in the end caps


45


,


50


is provided. The opening


285


provides means


286


for introduction of the sintactic foam


271


into the end caps


45


,


50


. A sealing plug


290


is provided. The sealing plug


290


is sized and shaped to fit sealably into the opening


285


in the end caps


45


,


50


. When the microtubes


291


are connected to the orifices


105


of the receptacles


55


in the end caps


45


,


50


, the purity of either liquids or gasses stored in the pressure vessel


10


is increased.




(10) In yet a further variant of the invention, as shown in

FIG. 10

, an overwrapping of high-strength braiding material


295


is provided. The braiding material


295


extends over the flexible tubes


15


and the first


45


and second


50


end caps. When the flexible pressure vessel


10


is so overwrapped, its pressure-handling capability will be increased.




(11) In still a further variant of the invention, as shown in

FIG. 11

, a hoop winding


305


with high-strength materials


306


is provided. The hoop winding


305


extends over the flexible tubes


15


and the first


45


and second


50


end caps. When the flexible pressure vessel


10


is so hoop wound, its pressure-handling capability will be increased.




(12) In another variant, as shown in

FIG. 12

, a plastic overcoating


300


is provided. The overcoating


300


further increases the pressure-handling capability of the pressure vessel


10


.




(13) In yet a further variant of the invention, as shown in

FIG. 13

, a first flexible blanket


310


is provided. The first blanket


310


has an upper surface


315


, a lower surface


320


and is sized and shaped to cover the pressure vessel


10


. The first flexible blanket


310


extends outwardly beyond the outer edges


325


thereof. The first blanket


310


is fixedly attached at its lower surface


320


to an upper surface


330


of the pressure vessel


10


. A second flexible blanket


335


is provided. The second blanket


335


has an upper surface


340


, a lower surface


345


and is sized and shaped to cover the pressure vessel


10


. The second flexible blanket


335


extends outwardly beyond the outer edges


326


thereof. The second blanket


335


is fixedly attached at its upper surface


340


to a lower surface


355


of the pressure vessel


10


. When the first


310


and second


335


flexible blankets are attached to the pressure vessel


10


, the pressure handling capability of the pressure vessel


10


will be increased.




(14) In another variant, as shown in

FIG. 14

, heavy duty stitching


360


is used to attach the first blanket


310


to the second


335


blanket. The stitching


360


penetrates the first


310


and second blankets


335


and serves to further reinforce and increase the pressure-handling capabilities of the pressure vessel


10


.




(15) In still another variant, as shown in

FIG. 14

, the heavy duty stitching


360


is high pressure hoop and lock braiding


380


.




(16) In still a further variant of the invention, as shown in

FIG. 15A

,

FIG. 15B

,

FIG. 15C

,

FIG. 15D

,

FIG. 15E

,

FIG. 15F

, FIG.


15


G and

FIG. 15H

, the cross-sectional shape


385


of the outer surface


25


of the flexible tubing


15


is selected from the group comprising: square


390


, triangular


395


, round


400


, hexagonal


405


, ovoid


410


, octagonal


415


and star shaped


420


.




(17) In yet a further variant of the invention, as shown in

FIG. 16A

,

FIG. 16B

,

FIG. 16C

,

FIG. 16D

,

FIG. 16E

,

FIG. 16F

, FIG.


16


G and

FIG. 16H

, the cross-sectional shape


425


of the inner surface


30


of the flexible tubing


15


is selected from the group comprising: square


390


, triangle


395


, round


400


, hexagonal


405


, ovoid


410


, octagonal


415


, and star-shaped


420


.




(18) In still a further variant of the invention, as shown in

FIG. 17A

,

FIG. 17B

,

FIG. 17C

,

FIG. 17D

,

FIG. 17E

,

FIG. 17F

,

FIG. 17G

,

FIG. 17H

, FIG.


17


I and

FIG. 17J

, the cross-sectional shape


430


of the flexible pressure vessel


10


is selected from the group comprising: square


390


, triangular


395


, round


400


, hexagonal


405


, ovoid


410


, octagonal


415


, pillow shaped


470


, saddle shaped


475


, and a flattened mat shape


480


.




(19) In yet a further variant of the invention, as shown in

FIG. 18A

,

FIG. 18B

,

FIG. 18C

, FIG.


18


D and

FIG. 18E

, each of the receptacles


55


are of a concave form


485


selected from the group comprising: conical


490


, dome-shaped


495


, ellipsoid


500


and stair-stepped


505


.




(20) In a variant, as shown in

FIG. 18A

,

FIG. 18B

,

FIG. 18C

, FIG.


18


D and

FIG. 18E

, the first


45


and second


50


ends of each of the flexible tubes


15


are sized and shaped to fit sealably into the receptacles


55


.




(21) In still a further variant of the invention, as shown in FIG.


19


and

FIG. 20

, upper


510


and lower


515


reinforcing panels are provided. The reinforcing panels


510


,


515


are formed of high-strength woven material


520


and are shaped as a form


525


to cover at least half of a surface area


526


of the pressure vessel


10


with extensions


530


projecting from a perimeter


535


of the form


525


. The reinforcing panels


510


,


515


are joined to the outer surface of the hollow pressure cell


10


, thereby increasing the pressure handling capability of the pressure vessel


10


.




(22) In a variant, the method of adhesion is selected from the group comprising: high-strength adhesive, sonic welding and RF welding.




(23) In another variant, the woven material


520


is prepregnated with either adhesive or laminating material and subjected to heat and pressure.




(24) An apparatus for fabricating a cellular reservoir flexible pressure vessel


10


may be constructed, as shown in

FIG. 21

, FIG.


22


and

FIG. 23

, from the following components. A raw plastic storage and feeding unit


580


is provided. The storage and feeding unit


580


contains a supply of raw plastic


585


. A multi-head extruder


590


is provided. The extruder


590


includes a heating facility


595


and is in communication with the feeding unit


580


. A cooling tank


600


is provided. The cooling tank


600


is located downstream from the extruder


590


. A power puller


605


is provided. The puller


605


serves to pull a tubing bundle


610


from the cooling tank


600


. Core tubing forming dies


615


are provided. The forming dies


615


form the tubing bundle


610


into a predetermined shape


616


. A binder head


620


is provided. The binder head


620


has an attached binder tank


625


containing liquid binder material


640


. A binder applicator


635


is provided. The binder applicator


635


comprises a secondary forming die


640


and serves to affix the binder material


630


to the tubing bundle


610


. A cutting unit


645


is provided. The cutting unit


645


comprises a laser calibration facility


650


and serves to cut the tubing bundle


610


to a predetermined length


655


. A conveyer facility


660


is provided. The conveyer facility


660


comprises means


665


for positioning a cut tubing bundle


610


. A rotating head and ram


670


is provided. The head


670


comprises a glue head applicator


675


. The glue head applicator


675


attaches to a glue tank


680


. A plurality of preformed end caps


45


,


50


are provided. An automated end cap loader


690


is provided. The end cap loader


690


positions the plurality of end caps


45


,


50


. An automated end cap installer


691


attached to the automated end cap loader


690


is provided. The installer


691


serves to attach the end caps


45


,


50


to the tubing bundle


610


. A high-intensity UV lamp assembly


695


is provided. The lamp assembly


695


serves to cure the glue


700


.




(25) In a variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel


10


, as shown in

FIG. 23

, a plurality of reinforcing rings


195


is provided. The reinforcing rings


195


are formed of high-strength material


206


. A reinforcing ring auto loader


710


is provided. A swivel ram


715


is provided. The ram


715


comprises of a ring loading and placement head


720


. The swivel ram


715


is in cooperation with the ring auto loader


710


and serves to press the reinforcing ring


195


onto the pressure vessel


10


.




(26) In another variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel


10


, as shown in

FIG. 24

, either a gas or liquid supply tank


730


is provided. An auto loader test head


735


is provided. The test head


735


is adaptable to fittings on the end caps


45


,


50


. A cryogenic test unit


740


in communication with the test head


735


is provided. The test head


735


and the test unit


740


provides means


745


for pressurizing the pressure vessel


10


.




(27) In yet a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel


10


, as shown in

FIG. 24

, reinforcing blanket material


750


is provided. A glue spraying mechanism


755


is provided. The mechanism


755


comprises glue tanks


760


, glue spray heads


765


and glue for attaching the blanket material


750


to the pressure vessel


10


. A blanket material feed mechanism


775


is provided. A press forming tool


780


is provided. The tool


780


is adapted to form the blanket material


750


over the cut tubing bundle


610


and the attached end caps


45


,


50


.




(28) In a variant, as shown in

FIG. 24

, a high-strength thread


785


is provided. A stitching head


790


is provided. The stitching head


790


is adapted to sew the high-strength thread


785


through the reinforcing blanket material


750


.




(29) In still a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel


10


, as shown in

FIG. 25

, includes a high-strength braiding material


795


. A braider


800


is provided. The braider


800


is adapted to position and provide overwrapping


805


of the pressure vessel


10


with the braiding material


795


. A binder spraying mechanism


810


is provided. The spraying mechanism


810


comprises a binder tank


815


, a binder spray head


820


and binder material


825


.




(30) In yet a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel


10


, as shown in

FIG. 26

, a high-strength reinforcing ribbon


830


is provided. An automated reinforcing ribbon winding machine


835


is provided. The winding machine


835


comprises of a reinforcing ribbon spool


840


and an auto layout ribbon head


841


. A binder spraying mechanism


810


is provided. The spraying mechanism


810


comprises a binder tank


815


, a binder spray head


820


and binder material


825


.




(31) In still a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel


10


, as shown in

FIG. 27

, means


850


are provided for pulling a series of high tensile strength core wires


855


through orifices


105


in receptacles


55


in the end caps


45


,


50


to a passageway


85


in the end caps


45


,


50


. Means


870


are provided for injecting sintactic foam


270


through an opening


285


in the end caps


45


,


50


. Means


880


are provided for attaching a sealing plug


290


to the opening


285


. Means


890


are provided for removing the core wires


855


from the end caps


45


,


50


. When the core wires


855


are removed from the end caps


45


,


50


, a series of canals


275


will be formed in the sintactic foam


270


connecting orifices


105


in receptacles


55


in the end caps


45


,


50


to the passageway


85


.




(32) In yet a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel


10


, as shown in

FIG. 28

, means


900


are provided for attaching a series of flexible microtubes


291


to orifices


105


in receptacles


55


in the end caps


45


,


50


to a passageway


85


in the end caps


45


,


50


. Means


870


are provided for injecting sintactic foam


270


through an opening


285


in the end caps


45


,


50


. Means


880


are provided for attaching a sealing plug


290


to the opening


285


. Means


925


are provided for removing the core wires


855


from the end caps


45


,


50


. When the microtubes


291


are connected to the passageway


85


, the pressure vessel


10


will provide an ultra clean environment for either liquids or gasses.




(33) In still a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel


10


, as shown in FIG.


29


and

FIG. 29A

, means


930


are provided for forming a concave receptacle


935


having a shape selected from the group comprising: conical


490


, dome-shaped


495


, ellipsoid


500


and stair-stepped


505


.




(34) In a variant, a shown in

FIG. 30

, means


960


are provided for forming the first


35


and second


40


ends of each of the flexible tubes


15


to fit sealably into the receptacles


55


.




(35) In yet a further variant of the apparatus for fabricating a cellular reservoir flexible pressure vessel


10


, as shown in

FIG. 31

, means


940


are provided for forming upper


510


and lower reinforcing panels


515


. The reinforcing panels


510


,


515


are formed of high-strength woven material


520


and are shaped as a form


525


to cover at least half of a surface area


526


of the pressure vessel


10


with extensions


530


projecting from a perimeter


535


of the form


525


. Means


531


are provided for adhering the reinforcing panels


510


,


515


to the outer surface of the hollow pressure vessel


10


, thereby increasing the pressure handling capability of the pressure vessel


10


.




(36) In a variant, as shown in

FIG. 32

, the method of adhesion is selected from the group comprising: high-strength adhesive


945


, sonic welding (not shown) and RF welding (not shown).




(37) In a final variant, the woven material


520


is prepregnated with either adhesive or laminating material and subjected to heat and pressure.



Claims
  • 1. A cellular reservoir flexible pressure vessel, comprising:a plurality of flexible tubes, each of said tubes being formed of resilient material and having an outer surface, an inner surface, a first end and a second end; first and second end caps, each of said end caps having a receptacle for either of the first and second ends of each of said flexible tubes, a collecting reservoir, a surrounding outer rim and an outer perimeter perpendicular to said surrounding outer rim; at least one of said first and second end caps having a passageway connecting to said collecting reservoir for connection to either of a passageway of another pressure vessel and a valve; each of said receptacles having a surrounding wall, a base and an orifice penetrating said base; said orifice connecting said receptacle to either of said collecting reservoir and said passageway; said wall having an interior surface, said interior surface being sized and shaped to fit frictionally over said outer surface of one of said flexible tubes at either of said first and second ends; said collecting reservoir having an outer surface and connecting said base of each of said receptacles to a common space, said common space being either of closed and connected to said passageway; said surrounding outer rim extending outwardly from said outer surface of said collecting reservoir for a first predetermined distance along said flexible tubes and serving to constrain said flexible tubes; means for securing said first and second end caps to said flexible tubes; a valving means, said valving means being capable of controlling a flow of either of a liquid and a gas through said passageway and being attached to a distal end of said passageway; and whereby, when said flexible tubes are inserted into said receptacles of said end caps and secured thereto, a flexible pressure vessel will be formed capable of containing either of a liquid and a gas at high pressure.
  • 2. A cellular reservoir flexible pressure vessel, as described in claim 1, wherein the means for securing the first and second end caps to the flexible tubes is selected from the group comprising:radio frequency welding, high-strength adhesive, mechanical fastening and sonic welding.
  • 3. A cellular reservoir flexible pressure vessel, as described in claim 1, further comprising:a protruding rim, said protruding rim being disposed at said outer perimeter of said first and second end caps and upper and lower receiving notches disposed above and below said protruding rim; a reinforcing ring, said reinforcing ring having an inner surface, an outer surface, being formed of high-strength material and being sized and shaped to fit tightly about the outer perimeter of said end caps; said reinforcing ring having an upper and lower projecting ribs and a central receiving notch disposed between said upper and lower projecting ribs; said projecting ribs being sized, shaped and disposed to fit said upper and lower receiving notches of said end caps; said central receiving notch being sized, shaped and disposed to fit said protruding rim of said end caps; said reinforcing ring having an aperture, said aperture extending from said inner surface to said outer surface and being sized, shaped and disposed to accommodate said passageway of said end caps; whereby, when said reinforcing ring is disposed about the outer perimeter of said first and second end caps, the pressure handling capacity of said pressure vessel is increased.
  • 4. A cellular reservoir flexible pressure vessel, as described in claim 1, further comprising:a protruding rim; said protruding rim being disposed at said outer perimeter of said first and second end caps and upper and lower receiving notches, said upper and lower receiving notches being disposed above and below said protruding rim; upper and lower a reinforcing rings, each of said reinforcing rings having an inner surface, an outer surface, being formed of high-strength material and being sized and shaped to fit tightly in either of said upper and lower receiving notches; at least one of said reinforcing rings having an aperture, said aperture extending from said inner surface to said outer surface and being sized, shaped and disposed to accommodate said passageway connecting to said collecting reservoir; and whereby, when said reinforcing rings are disposed about the outer perimeter of said first and second end caps, the pressure handling capacity of said pressure vessel is increased.
  • 5. A cellular reservoir flexible pressure vessel as described in claim 4, further comprising means for fastening said upper reinforcing ring to said lower reinforcing ring.
  • 6. A cellular reservoir flexible pressure vessel, as described in claim 1, further comprising:A protruding rim, said protruding rim being disposed at said outer perimeter of said first and second end caps; at least one groove disposed about said outer perimeter above said protruding rim; at least one groove disposed about said outer perimeter below said protruding rim; upper and lower reinforcing rings, each of said reinforcing rings having an inner surface, an outer surface, being formed of high-strength material and being sized and shaped to fit tightly about said outer perimeter on either side of said protruding rim; each of said reinforcing rings having at least one rib disposed upon the inner surface thereof, said rib being sized, shaped and disposed to engage said groove; and whereby, when said reinforcing rings are disposed about the outer perimeter of said first and second end caps, the pressure handling capacity of said pressure vessel is increased.
  • 7. A cellular reservoir flexible pressure vessel as described in claim 6, further comprising means for fastening said upper reinforcing ring to said lower a reinforcing ring.
  • 8. A cellular reservoir flexible pressure vessel as described in claim 1, further comprising:a sintactic foam filler, said foam filler being disposed within said collecting reservoir of at least one of said first and second end caps; said foam filler having a series of canals therethrough, each of said canals connecting said orifice of said receptacle to said passageway; an opening in said end caps, said opening providing means for introduction of said sintactic foam into said end caps; a sealing plug, said sealing plug being sized and shaped to fit sealably into said opening in said end caps; and whereby, when said sintactic foam is introduced into said end caps, the pressure handling capacity of said pressure vessel is increased.
  • 9. A cellular reservoir flexible pressure vessel as described in claim 1, further comprising:a sintactic foam filler, said foam filler being disposed within said collecting reservoir of at least one of said first and second end caps; said foam being penetrated by a series of flexible microtubes, each of said microtubes connecting said orifice of said receptacle to said passageway; an opening in said end caps, said opening providing means for introduction of said sintactic foam into said end caps; a sealing plug, said sealing plug being sized and shaped to fit sealably into said opening in said end caps; and whereby, when said microtubes are connected to the orifices of said receptacles in said end caps, the purity of either of liquids and gasses stored in said pressure vessel is increased.
  • 10. A cellular reservoir flexible pressure vessel, as described in claim 1, further comprising:an overwrapping of high-strength braiding material, said braiding material extending over said flexible tubes and said first and second end caps; and whereby, when the flexible pressure vessel is so overwrapped, its pressure-handling capability will be increased.
  • 11. A cellular reservoir flexible pressure vessel, as described in claim 1, further comprising:hoop winding with high-strength materials, said hoop winding extending over said flexible tubes and said first and second end caps; and whereby, when the flexible pressure vessel is so hoop wound, its pressure-handling capability will be increased.
  • 12. A cellular reservoir flexible pressure vessel, as described in claim 10, further comprising a plastic overcoating, said overcoating further increasing the pressure-handling capability of the pressure vessel.
  • 13. A cellular reservoir flexible pressure vessel, as described in claim 11, further comprising a plastic overcoating, said overcoating further increasing the pressure-handling capability of the pressure vessel.
  • 14. A cellular reservoir flexible pressure vessel, as described in claim 1, further comprising:a first flexible blanket, said first blanket having an upper surface, a lower surface and being sized and shaped to cover said pressure vessel and extending outwardly beyond outer edges thereof; said first blanket being fixedly attached at its lower surface to an upper surface of said pressure vessel; a second flexible blanket, said second blanket having an upper surface, a lower surface and being sized and shaped to cover said pressure vessel and extending outwardly beyond said outer edges; said second blanket being fixedly attached at its upper surface to a lower surface of said pressure vessel; and whereby, when said first and second flexible blankets are attached to said pressure vessel, the pressure handling capability of the pressure vessel will be increased.
  • 15. A cellular reservoir flexible pressure vessel as described in claim 14, wherein heavy duty stitching is used to attach the first blanket to the second blanket, said stitching penetrating the first and second blankets and serving to further reinforce and increase the pressure-handling capabilities of the pressure vessel.
  • 16. A cellular reservoir flexible pressure vessel as described in claim 15, wherein the heavy duty stitching is high pressure hoop and lock braiding.
  • 17. A cellular reservoir flexible pressure vessel, as described in claim 1, wherein the cross-sectional shape of the outer surface of the flexible tubing is selected from the group comprising:square, triangular, round, hexagonal, ovoid, octagonal and star-shaped.
  • 18. A cellular reservoir flexible pressure vessel, as described in claim 1, wherein the cross-sectional shape of the inner surface of the flexible tubing is selected from the group comprising:square, triangular, round, hexagonal, ovoid, octagonal and star-shaped.
  • 19. A cellular reservoir flexible pressure vessel, as described in claim 1, wherein the cross-sectional shape of the flexible pressure vessel is selected from the group comprising:square, triangular, round, hexagonal, ovoid, octagonal, pillow shaped, saddle shaped and a flattened mat shape.
  • 20. A cellular reservoir flexible pressure vessel, as described in claim 1, wherein:each of said receptacles are of a concave form selected from the group comprising: cylindrical, conical, dome-shaped, ellipsoid and stair-stepped.
  • 21. A cellular reservoir flexible pressure vessel, as described in claim 20, wherein said first and second ends of each of said flexible tubes are sized and shaped to fit sealably into said receptacles.
  • 22. A cellular reservoir pressure vessel as described in claim 1, further comprising:upper and lower reinforcing panels, said reinforcing panels being formed of high-strength woven material and being shaped as a form to cover at least half of a surface area of the pressure vessel with extensions projecting from a perimeter of said form; and said reinforcing panels being adhered to said outer surface of said pressure vessel, thereby increasing the pressure handling capability of said pressure vessel.
  • 23. A cellular reservoir flexible pressure vessel as described in claim 22, wherein the method of adhesion is selected from the group comprising:high-strength adhesive, sonic welding and RE welding.
  • 24. A cellular reservoir flexible pressure vessel as described in claim 22, wherein the woven material is prepregnated with either of adhesive and laminating material and subjected to heat and pressure.
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